Needle cylinder cleaning device of circular knitting machine

Through the design of the syringe cleaning device, the liquid pollution problem during the cleaning process of the knitting large circle machine is solved, and the liquid collection and recycling is realized, workshop pollution is avoided and liquid reuse is promoted.

CN222220488UActive Publication Date: 2024-12-24SHAOXING ZHANTAI MASCH CO LTD
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Patent Information

Application Number
CN202420929181.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The cleaning method of existing knitting large circle machines directly flushed causes liquid to flow down the needle tank, contaminating the production environment and being unable to be recycled.

Method used

A syringe cleaning device is designed, including a chassis, workbench, drive motor, support mechanism, funnel, liquid collector, nozzle, liquid supply tank and liquid extraction pump. The cleaning liquid is flushed through the nozzle and collected, using the liquid extraction pump and Filters perform liquid recovery and filtration.

Benefits of technology

It effectively avoids workshop pollution caused by liquid flow, and realizes the collection and reuse of cleaning liquids.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222220488U_ABST
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Abstract

The utility model discloses a needle cylinder cleaning device of a circular knitting machine, which comprises a case, a workbench arranged on the upper portion of the case, a driving motor arranged inside the case, a supporting mechanism connected to the driving motor in a driving mode, a notch arranged on the workbench, a funnel arranged in the notch and a liquid collecting box arranged in the case. A mounting frame is mounted on the upper portion of the workbench, a lead screw motor is arranged on the upper portion of the mounting frame and is in driving connection with a lead screw, a lead screw nut is arranged on the lead screw, and a supporting plate is connected to the side, close to the supporting mechanism, of the lead screw nut. The needle groove cleaning device can effectively clean the needle groove of the needle cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of circular knitting machines, and more specifically, to a needle cylinder cleaning device of a circular knitting machine. Background Art

[0002] Circular knitting machines have multiple loop forming systems, high speed, high output, fast pattern change, good fabric quality, few processes, and strong product adaptability, so they are developing rapidly. In the production process, after the needle cylinder of the circular knitting machine is processed, the needle groove needs to be cleaned before the subsequent process can be continued. The existing cleaning method is to directly flush the needle groove, and the flushing liquid will flow down the needle groove, causing pollution to the production environment. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a needle cylinder cleaning device for a circular knitting machine.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model discloses a needle cylinder cleaning device for a large circular knitting machine, comprising a chassis, a workbench is arranged on the upper part of the chassis, a driving motor is arranged inside the chassis, a supporting mechanism is connected to the driving motor, a notch is opened on the workbench, a funnel is arranged in the notch, a liquid collecting box is arranged in the chassis, the lower end of the funnel is connected with the liquid collecting box through a pipeline, a mounting frame is arranged on the upper part of the workbench, a screw motor is arranged on the upper part of the mounting frame, the screw motor is connected to a screw, a screw nut is arranged on the screw, a supporting plate is connected to the side of the screw nut close to the supporting mechanism, a driving mechanism 2 is arranged at the lower part of the support plate, a moving block 2 is connected to the driving mechanism 2, a nozzle is arranged at the lower part of the moving block 2, a liquid supply box is arranged in the chassis, a liquid supply pump is arranged on the upper part of the liquid supply box, a liquid supply pipe is connected to the liquid supply pump, and the other end of the liquid supply pipe is connected to the nozzle.

[0006] Furthermore, the supporting mechanism includes a rotating disk, and a plurality of fixed frames are evenly distributed on the upper part of the rotating disk, and a driving mechanism 1 is fixedly installed on the fixed frame. The driving mechanism 1 is connected to a moving block 1, and the end of the moving block 1 away from the driving mechanism 1 is connected to a supporting block, and a positioning block is connected to the upper part of the supporting block.

[0007] Furthermore, at least three fixing frames are provided.

[0008] Furthermore, a telescopic section is provided on the liquid supply pipe.

[0009] Furthermore, a liquid pump is arranged on the side of the liquid supply box, a liquid pump is connected to the liquid pump, and the other end of the liquid pump is connected to the side of the liquid collecting box.

[0010] Furthermore, a filter is provided at the connection between the liquid extraction pipe and the liquid collecting tank.

[0011] Furthermore, a fixed sleeve 1 is arranged at the lower part of the moving block 2, a fixed sleeve 2 is arranged on the workbench, and a liquid supply pipe is arranged through the fixed sleeve 1 and the fixed sleeve 2.

[0012] The utility model has the beneficial effect that the cleaning liquid can be collected when the needle groove of the syringe is cleaned, which can avoid the pollution of the workshop caused by the flow of the liquid and can reuse the recovered liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Schematic diagram of the structure of the needle cylinder cleaning device of the circular knitting machine in this embodiment;

[0014] Figure 2 It is a cross-sectional view of the needle cylinder cleaning device of the circular knitting machine in this embodiment.

[0015] 1. Workbench; 2. Support mechanism; 3. Drive motor; 4. Rotating disk; 5. Fixed frame; 6. Drive mechanism one; 7. Support block; 8. Positioning block; 9. Moving block one; 10. Funnel; 11. Baffle; 12. Mounting frame; 13. Notch; 14. Liquid collecting box; 15. Liquid supply box; 16. Liquid extraction pump; 17. Liquid extraction pipe; 18. Filter; 19. Liquid supply pump; 20. Liquid supply pipe; 21. Nozzle; 22. Liquid replenishment pipe; 23. Screw; 24. Screw nut; 25. Support plate; 26. Drive mechanism two; 27. Moving block two; 28. Mounting seat; 29. ​​Fixed sleeve one; 30. Fixed sleeve two; 31. Telescopic section; 32. Chassis; 33. Screw motor. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] like Figure 1-Figure 2As shown, a needle cylinder cleaning device for a large circular knitting machine includes a chassis 32, a workbench 1 is arranged on the upper part of the chassis 32, a driving motor 3 is arranged inside the chassis 32, a supporting mechanism 2 is drivingly connected to the driving motor 3, and the supporting mechanism 2 includes a rotating disk 4. The upper end of the motor shaft of the driving motor 3 passes through the workbench 1 and is connected to the bottom of the rotating disk 4. A plurality of fixed frames 5 are evenly distributed on the upper part of the rotating disk 4, and a driving mechanism 6 is fixedly installed on the fixed frame 5. The driving mechanism 6 is drivingly connected to a moving block 9, and the end of the moving block 9 away from the driving mechanism 6 is connected to a supporting block 7, and a positioning block 8 is connected to the upper part of the supporting block 7. According to the diameter of the needle cylinder to be cleaned, the position of the supporting block 7 is pre-adjusted to a suitable position so that the needle cylinder can be placed on the supporting block 7 for support. The driving mechanism 6 then drives the supporting block 7 to move outward, so that the positioning block 8 abuts against the inner side of the needle cylinder, thereby completing the positioning and fixing of the needle cylinder.

[0018] At least three fixed frames 5 are provided, and when each driving mechanism 6 synchronously drives the moving block 9 to move outward, it can play a self-centering role to position the placed syringe.

[0019] The workbench 1 is provided with a mounting frame 12 on the top of the mounting frame 12. A screw motor 33 is provided on the top of the mounting frame 12. The screw motor 33 is connected to the screw 23. The screw nut 24 is provided on the screw 23. The screw nut 24 is connected to a support plate 25 on the side close to the support mechanism 2. A driving mechanism 26 is provided on the bottom of the support plate 25. The driving mechanism 26 is connected to the moving block 27. A nozzle 21 is provided on the bottom of the moving block 27. A mounting seat 28 is connected on the bottom of the moving block 27. The nozzle 21 is installed on the mounting seat 28. The nozzle 21 is arranged toward the syringe and tilted downward, so that the sprayed liquid tilts downward, which can better clean the needle groove of the syringe and remove the dirt in the needle groove. A liquid supply box 15 is provided in the chassis 32. A liquid supply pump 19 is provided on the top of the liquid supply box 15. A liquid supply pipe 20 is connected to the liquid supply pump 19. The other end of the liquid supply pipe 20 is connected to the nozzle 21. The upper portion of the liquid supply box 15 is also connected to a liquid replenishing tube 22 . When the liquid in the liquid supply box 15 is less, liquid can be replenished into the liquid supply box 15 through the liquid replenishing tube 22 .

[0020] A notch 13 is provided on the workbench 1, and a funnel 10 is provided in the notch 13. The funnel 10 is located below the contact between the liquid sprayed from the nozzle 21 and the syringe, so as to catch the liquid flowing down after flushing. A baffle 11 is provided on the upper part of the workbench 1 at the outer periphery of the upper opening of the funnel 10, and the baffle 11 can block the liquid, so as to better collect the liquid. A liquid collecting box 14 is provided in the chassis 32, and the lower end of the funnel 10 is connected to the liquid collecting box 14 through a pipeline, and the liquid flows down along the liquid collecting box 14 and falls into the liquid collecting box 14 below for collection.

[0021] In order to better rinse the syringe, the nozzle 21 needs to be raised and lowered and moved laterally to get close to the syringe. A telescopic section 31 is provided on the liquid supply tube 20, which can be telescoped when the nozzle 21 moves, thereby preventing the liquid supply tube 20 from being damaged due to folding.

[0022] A liquid pump 16 is provided on the side of the liquid supply tank 15, and a liquid extraction pipe 17 is connected to the liquid pump 16. The other end of the liquid extraction pipe 17 is connected to the lower side of the liquid collection tank 14, and a filter 18 is provided at the connection between the liquid extraction pipe 17 and the liquid collection tank 14. The liquid extraction pump 16 extracts the liquid in the liquid collection tank 14 into the liquid supply tank 15 through the liquid extraction pipe 17 for reuse. By providing the filter 18, the liquid in the liquid collection tank 14 can be filtered to intercept impurities.

[0023] A fixing sleeve 1 29 is provided at the lower part of the moving block 27, and a fixing sleeve 2 30 is provided on the workbench 1. The liquid supply pipe 20 passes through the fixing sleeve 1 29 and the fixing sleeve 2 30. The fixing sleeve 1 29 and the fixing sleeve 2 30 fix the liquid supply pipe 20 to prevent the liquid supply pipe 20 from shaking.

[0024] Among them, the driving mechanism 1 6 and the driving mechanism 2 26 are cylinders or hydraulic cylinders.

[0025] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A needle cylinder cleaning device for a circular knitting machine, characterized in that: The invention comprises a chassis (32), a workbench (1) is arranged on the upper part of the chassis (32), a driving motor (3) is arranged inside the chassis (32), the driving motor (3) is connected to a supporting mechanism (2) by driving, a notch (13) is provided on the workbench (1), a funnel (10) is arranged in the notch (13), a liquid collecting box (14) is arranged in the chassis (32), the lower end of the funnel (10) is connected to the liquid collecting box (14) through a pipeline, a mounting frame (12) is installed on the upper part of the workbench (1), a screw motor (33) is arranged on the upper part of the mounting frame (12), the screw motor (33) is connected to the screw motor (14) by driving, A rod (23) is provided on the screw rod (23), a screw nut (24) is provided on the side of the screw nut (24) close to the support mechanism (2) and connected to a support plate (25), a driving mechanism 2 (26) is provided at the lower part of the support plate (25), the driving mechanism 2 (26) is connected to a moving block 2 (27), a nozzle (21) is provided at the lower part of the moving block 2 (27), a liquid supply box (15) is provided in the chassis (32), a liquid supply pump (19) is provided at the upper part of the liquid supply box (15), a liquid supply pipe (20) is connected to the liquid supply pump (19), and the other end of the liquid supply pipe (20) is connected to the nozzle (21).

2. According to claim 1, a needle cylinder cleaning device for a circular knitting machine is characterized in that: The support mechanism (2) comprises a rotating disk (4), a plurality of fixed frames (5) are evenly distributed on the upper part of the rotating disk (4), a driving mechanism (6) is fixedly mounted on the fixed frame (5), the driving mechanism (6) is connected to a moving block (9), an end of the moving block (9) away from the driving mechanism (6) is connected to a supporting block (7), and a positioning block (8) is connected to the upper part of the supporting block (7).

3. According to the needle cylinder cleaning device of the circular knitting machine according to claim 2, it is characterized in that: At least three fixing frames (5) are provided.

4. The needle cylinder cleaning device of a circular knitting machine according to claim 1, characterized in that: The liquid supply pipe (20) is provided with a telescopic section (31).

5. The needle cylinder cleaning device of a circular knitting machine according to claim 1, characterized in that: A liquid extraction pump (16) is arranged on the side of the liquid supply box (15), and a liquid extraction pipe (17) is connected to the liquid extraction pump (16), and the other end of the liquid extraction pipe (17) is connected to the side of the liquid collection box (14).

6. The needle cylinder cleaning device of a circular knitting machine according to claim 5, characterized in that: A filter (18) is provided at the connection between the liquid extraction pipe (17) and the liquid collection tank (14).

7. The needle cylinder cleaning device of a circular knitting machine according to claim 4, characterized in that: A fixed sleeve 1 (29) is arranged at the lower part of the moving block 2 (27), a fixed sleeve 2 (30) is arranged on the workbench (1), and the liquid supply pipe (20) passes through the fixed sleeve 1 (29) and the fixed sleeve 2 (30).