Soaking type metal part cleaning equipment
By designing an immersion cleaning equipment for metal parts, the pallet lifting and air knife mechanism can be used to achieve automatic cleaning and blow-drying, the traditional cleaning methods are solved, the cleaning efficiency and liquid recycling are improved, and the efficiency is achieved cleaning effect.
Patent Information
- Application Number
- CN202420626956.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The traditional cleaning method of metal parts is manual cleaning, which is time-consuming and labor-intensive and will affect the health of the staff.
A soaked metal parts cleaning equipment is designed, and the metal parts are lifted and lowered in the oil tank to quickly shake and remove stains, and blow dry through the air knife mechanism, combining with the filter mechanism to realize the recycling of cleaning liquid.
Improves cleaning efficiency, reduces manual operation, saves costs, and ensures the purity of the cleaning liquid and the cleaning quality of the metal parts.
Smart Images
Figure CN222220518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal parts cleaning equipment, in particular to an immersion type metal parts cleaning equipment. Background Art
[0002] The lead screw nut is a common mechanical metal part, usually used to convert rotational motion into linear motion. During use, it will be corroded by pollutants such as dust, grease, and moisture. These pollutants will affect the working efficiency and life of the lead screw nut, so it needs to be cleaned.
[0003] The purpose of cleaning the screw nut is to remove contaminants and keep its surface clean to improve its working efficiency and life; however, the traditional cleaning method is manual cleaning and manual wiping of the cleaning fluid attached to the metal parts; this method is not only time-consuming and labor-intensive, but also requires the staff to soak their hands in the cleaning fluid, which will affect the health of the staff in the long run. Utility Model Content
[0004] The problem to be solved by the utility model is to provide an immersion type metal parts cleaning equipment, in which the metal parts to be cleaned are placed on a tray, and as the tray rises and falls in the oil tank, the metal parts themselves are quickly shaken in the cleaning liquid, so that the residues on the metal parts automatically fall off; after the cleaning is completed, the tray rises to the top of the cleaning liquid, and the metal parts are cleaned and dried by blowing air through a wind knife mechanism; thereby solving the problem that the traditional cleaning method is not only time-consuming and labor-intensive, but also affects the health of the staff.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An immersion-type metal parts cleaning device comprises an oil tank for containing cleaning liquid, a tray for receiving metal parts and capable of being lifted and lowered along the Z-axis direction is arranged inside the oil tank, the tray is connected to the oil tank through a guide mechanism, and an air knife mechanism for drying the metal parts is arranged above the oil tank, and a filtering mechanism for filtering the cleaning liquid is arranged below the oil tank.
[0007] In a preferred embodiment of the utility model, the filtering mechanism includes a liquid storage tank connected to the oil tank, and a filter plate for filtering the cleaning liquid is arranged inside the liquid storage tank; the liquid storage tank is connected to the oil tank through a liquid supply port and a return port opened thereon, and the liquid supply port and the return port are respectively located on both sides of the filter plate.
[0008] In a preferred embodiment of the utility model, a drain port and a liquid injection port are respectively provided on the bottom and side wall of the oil tank, the drain port is connected with the reflux port, the liquid injection port is connected with the liquid supply port, and a pump body for pumping the cleaning liquid in the liquid storage tank into the oil tank is provided on the pipeline between the liquid injection port and the liquid supply port.
[0009] In a preferred embodiment of the present invention, the liquid injection port is higher than the liquid discharge port, the reflux port is higher than the liquid supply port, and a plurality of sieve holes for the cleaning liquid to pass through are provided at the bottom of the tray.
[0010] In a preferred embodiment of the utility model, it also includes a frame for installing the wind knife mechanism, the oil tank and the liquid storage box, and the three are arranged on the frame in sequence from top to bottom.
[0011] In a preferred embodiment of the utility model, the wind knife mechanism includes a wind knife head that can move along the Y-axis direction, and the wind knife head is provided with an air outlet at one end close to the tray, and an air inlet connected to the fan is provided at the other end.
[0012] In a preferred embodiment of the utility model, the wind knife mechanism also includes a crossbeam installed on the top of the frame and a linear module that drives the crossbeam to move along the Y-axis direction, two vertical plates are arranged opposite to each other at the bottom of the crossbeam, and the two ends of the wind knife head are respectively connected to the two vertical plates.
[0013] In a preferred embodiment of the utility model, both ends of the crossbeam are slidably connected to the frame via a slide rail assembly.
[0014] In a preferred embodiment of the utility model, a telescopic component is arranged below the oil tank, and an output end of the telescopic component passes through the bottom of the oil tank and is connected to the tray. Beneficial Effects
[0015] (1) In the utility model, a tray can be used to hold metal parts to be cleaned. As the tray rises and falls in the oil tank, the metal parts themselves shake rapidly in the cleaning liquid, so that the residue on the metal parts automatically falls off; after the cleaning is completed, the tray rises to the top of the cleaning liquid, and then the cleaned metal parts are blown dry by the wind knife mechanism; the device can not only solve the problem that the traditional cleaning method is time-consuming and labor-intensive and affects the health of the workers, but also improve the cleaning efficiency, reduce manual operations, and save costs;
[0016] (2) With respect to the above-mentioned tray, by opening a plurality of trays at the bottom thereof, not only can the movement resistance of the tray in the cleaning liquid be reduced, but also the cleaning liquid can be ensured to flow into the tray to clean the metal parts smoothly;
[0017] (3) The cleaning liquid in the oil tank can be filtered and recycled through a filtering mechanism to avoid excessive dirt in the cleaning liquid, thereby ensuring the purity of the cleaning liquid in the oil tank and the cleaning quality of the metal parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure inside the oil tank of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the wind knife mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the position structure of the wind blade head and the crossbeam of the utility model;
[0022] Figure 5 It is a schematic diagram of the structure of the filtering mechanism of the utility model;
[0023] Figure 6 It is a schematic diagram of the structure inside the liquid storage tank of the utility model;
[0024] Figure 7 It is a structural schematic diagram of the frame of the utility model;
[0025] Among them, 1. oil tank; 11. drain port; 12. filling port; 2. tray; 21. sieve hole; 3. wind knife mechanism; 31. wind knife head; 32. air inlet; 33. fan; 34. crossbeam; 35. vertical plate; 36. linear module; 37. slide rail assembly; 4. guide mechanism; 5. filter mechanism; 51. liquid storage tank; 52. filter plate; 53. liquid supply port; 54. reflux port; 55. pump body; 6. frame; 7. telescopic assembly. DETAILED DESCRIPTION
[0026] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0027] like Figure 1-Figure 2 , Figure 7As shown, an immersion-type metal parts cleaning equipment comprises a frame 6 and an oil tank 1, an air knife mechanism 3 and a filter mechanism 5 installed on the frame 6; the air knife mechanism 3, the oil tank 1 and the filter mechanism 5 are arranged on the frame 6 in sequence from top to bottom, and a tray 2 for receiving metal parts and capable of being lifted and lowered along the Z-axis direction is arranged inside the oil tank 1, and the tray 2 is connected to the oil tank 1 through a guide mechanism 4; wherein, the oil tank 1 is used to contain cleaning liquid for cleaning metal parts, the air knife mechanism 3 is used to blow dry the cleaned metal parts, and the filter mechanism 5 is used to filter the cleaning liquid in the oil tank 1.
[0028] Specifically, the tray 2 is used to hold the metal parts to be cleaned. As the tray 2 rises and falls in the oil tank 1, the metal parts themselves shake quickly in the cleaning liquid, so that the residues on the metal parts fall off automatically. After the cleaning is completed, the tray 2 rises to above the liquid level of the cleaning liquid, and then the cleaned metal parts are blown dry by the wind knife mechanism 3. The equipment can not only solve the problems of traditional cleaning methods that are time-consuming and labor-intensive and affect the health of workers, but also improve the cleaning efficiency, reduce manual operations, and save costs.
[0029] As mentioned above, a plurality of sieve holes 21 for the cleaning liquid to pass through are provided at the bottom of the tray 2, and the sieve holes 21 penetrate the bottom surface of the tray 2; and the sieve holes 21 can not only reduce the movement resistance of the tray 2 in the cleaning liquid, but also ensure that the cleaning liquid can flow into the tray 2 to smoothly clean the metal parts.
[0030] Furthermore, a telescopic assembly 7 is provided below the oil tank 1, and the output end of the telescopic assembly 7 passes through the bottom of the oil tank 1 and is connected to the tray 2. The telescopic assembly 7 can be made of components such as a pneumatic cylinder, an oil cylinder or an electric cylinder, and the electric cylinder is preferably used here, which has higher position accuracy and better stability; and a sealing technology is used between the output end of the telescopic assembly 7 and the oil tank 1 to ensure that the cleaning liquid does not leak from the gap between the two.
[0031] like Figure 2 , Figure 5-Figure 6 As shown, the filtering mechanism 5 includes a liquid storage tank 51 connected to the oil tank 1, and a filter plate 52 for filtering the cleaning liquid is arranged inside the liquid storage tank 51; the cleaning liquid in the oil tank 1 can flow into the liquid storage tank 51, and after the impurities are filtered out by the filter plate 52, it can flow back into the oil tank 1 for recycling.
[0032] As mentioned above, the liquid storage tank 51 is connected to the oil tank 1 through the liquid supply port 53 and the return port 54 opened thereon, and the liquid supply port 53 and the return port 54 are respectively located on both sides of the filter plate 52, and the bottom and side walls of the oil tank 1 are respectively provided with a drain port 11 and a liquid injection port 12; the drain port 11 is connected to the return port 54, and the liquid injection port 12 is connected to the liquid supply port 53, and a pump body 55 for pumping the cleaning liquid in the liquid storage tank 51 into the oil tank 1 is arranged on the pipeline between the liquid injection port 12 and the liquid supply port 53.
[0033] Specifically, the filter plate 52 divides the inner cavity of the liquid storage tank 51 into two areas, an old liquid cavity and a new liquid cavity, and the reflux port 54 is connected to the old liquid cavity, and the liquid supply port 53 is connected to the new liquid cavity; after the cleaning liquid in the oil tank 1 has been used for a period of time, the drain port 11 is opened, and the cleaning liquid in the oil tank 1 is injected into the old liquid cavity of the liquid storage tank 51 along the pipeline through the reflux port 54; at the same time, the pump body 55 starts to work, and the cleaning liquid in the new liquid cavity is extracted from the liquid supply port 53, and re-injected into the oil tank 1 along another pipeline through the liquid injection port 12; in this process, when the cleaning liquid in the old liquid cavity flows to the new liquid cavity, it must pass through the filter plate 52, and the filtering effect of the filter plate 52 can keep the impurities in the cleaning liquid in the old liquid cavity, and the clean cleaning liquid flows into the new liquid cavity, and is finally pumped back to the oil tank 1 by the pump body 55.
[0034] Among them, the pump body 55 can adopt an existing water pump, the injection port 12 is higher than the discharge port 11, the return port 54 is higher than the supply port 53, and the discharge port 11 is higher than the return port 54; this structural design is convenient for the cleaning liquid in the oil tank 1 and the liquid storage tank 51 to flow out completely and flow into both, and when the cleaning liquid flows from the oil tank 1 into the liquid storage tank 51, it can rely on its own gravity, and when it flows back to the oil tank 1 from the liquid storage tank 51, it can be pumped through the pump body 55.
[0035] like Figure 1 , Figure 3-Figure 5 As shown, the wind knife mechanism 3 includes a wind knife head 31 that can move along the Y-axis direction. The wind knife head 31 is provided with an air outlet at one end close to the tray 2, and an air inlet 32 connected to the fan 33 is provided at the other end.
[0036] The interior of the wind knife head 31 has a cavity, which is connected to the air outlet and the air inlet 32 respectively, and the air outlet is a linear structure parallel to the X-axis direction; when the metal parts are cleaned, under the action of the telescopic component 7, the tray 2 is pushed out to the liquid level of the cleaning liquid, and the fan 33 works to send compressed air into the inner cavity of the wind knife head 31 through the air inlet 32, and then discharge it from the air outlet to dry the metal parts; and as the wind knife head 31 moves along the Y-axis direction, all metal parts on the tray 2 can be conveniently dried.
[0037] As mentioned above, the wind knife mechanism 3 also includes a beam 34 installed on the top of the frame 6 and a linear module 36 that drives the beam 34 to move along the Y-axis direction. Two vertical plates 35 are arranged opposite to each other at the bottom of the beam 34, and the two ends of the wind knife head 31 are respectively connected to the two vertical plates 35.
[0038] The linear module 36 preferably adopts a structure in which a screw and a nut are screwed together, and the nut is fixedly connected to the crossbeam 34. When the screw parallel to the Y-axis direction rotates under the drive of the motor, the nut can move linearly along the axial direction of the screw; this structure can ensure that the crossbeam 34 moves along the Y-axis direction, thereby driving the wind knife head 31 to achieve movement along the Y-axis direction.
[0039] An installation groove parallel to the Z-axis direction is opened on the vertical plate 35, and the two ends of the wind knife head 31 can be respectively inserted into the installation groove, which not only enables the connection between the cross beam 34 and the wind knife head 31, but also allows the wind knife head 31 to have a floating margin when the tray 2 or the metal parts therein rise excessively and collide with the wind knife head 31, so as to avoid losses caused by hard contact between the two.
[0040] In order to ensure the stability of the movement of the cross beam 34, both ends of the cross beam 34 are slidably connected to the frame 6 through the slide rail assembly 37. The slide rail assembly 37 is similar in structure to the guide mechanism 4 and has the same function, both of which are to ensure the stability of the movement of the corresponding components; and the slide rail assembly 37 and the guide mechanism 4 preferably adopt the existing structure in which the guide rail and the slider are slidably connected.
[0041] In addition, the fan 33 of the wind knife mechanism 3, the telescopic assembly 7, the liquid storage tank 51 and the pump body 55 of the filter mechanism 5 are all installed at the lower part of the frame 6, the oil tank 1 and the tray 2 inside it are installed in the middle part of the frame 6, and the wind knife head 31 of the wind knife mechanism 3 and other components are installed at the top of the frame 6; such a layout facilitates the assembly and operation of the corresponding components.
[0042] Working principle:
[0043] The tray 2 is used to hold the metal parts to be cleaned, and the tray 2 is driven to rise and fall along the guide mechanism 4 in the oil tank 1 by the telescopic component 7; as the tray 2 rises and falls in the oil tank 1, the metal parts themselves shake quickly in the cleaning liquid, so that the residues on the metal parts fall off automatically; after the cleaning is completed, the tray 2 is lifted above the liquid surface by the telescopic component 7; at this time, the fan 33 works, and the cleaned metal parts are blown dry by the wind blade head 31; the equipment can not only solve the problems of traditional cleaning methods that are time-consuming and labor-intensive and affect the health of workers, but also improve the cleaning efficiency, reduce manual operations, and save costs.
[0044] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
Claims
1. An immersion type metal parts cleaning device, characterized in that: The invention comprises an oil tank (1) for containing cleaning liquid, wherein a tray (2) for receiving metal parts and capable of being lifted and lowered along the Z-axis direction is arranged inside the oil tank (1), the tray (2) and the oil tank (1) are connected via a guide mechanism (4), and an air knife mechanism (3) for drying the metal parts is arranged above the oil tank (1), and a filtering mechanism (5) for filtering the cleaning liquid is arranged below the oil tank (1).
2. The immersion type metal parts cleaning equipment according to claim 1, characterized in that: The filtering mechanism (5) comprises a liquid storage box (51) connected to the oil tank (1), and a filter plate (52) for filtering cleaning liquid is arranged inside the liquid storage box (51); the liquid storage box (51) is connected to the oil tank (1) via a liquid supply port (53) and a return port (54) provided thereon, and the liquid supply port (53) and the return port (54) are respectively located on two sides of the filter plate (52).
3. The immersion type metal parts cleaning equipment according to claim 2, characterized in that: A liquid discharge port (11) and a liquid injection port (12) are respectively provided on the bottom and side wall of the oil tank (1); the liquid discharge port (11) is in communication with the reflux port (54); the liquid injection port (12) is in communication with the liquid supply port (53); and a pump body (55) for pumping cleaning liquid in the liquid storage tank (51) into the oil tank (1) is provided on the pipeline between the liquid injection port (12) and the liquid supply port (53).
4. The immersion type metal parts cleaning equipment according to claim 3, characterized in that: The liquid injection port (12) is higher than the liquid discharge port (11), the reflux port (54) is higher than the liquid supply port (53), and a plurality of sieve holes (21) for the cleaning liquid to pass through are provided at the bottom of the tray (2).
5. The immersion type metal parts cleaning equipment according to claim 4, characterized in that: It also includes a frame (6) for mounting the wind knife mechanism (3), the oil tank (1) and the liquid storage tank (51), and the three are arranged on the frame (6) in sequence from top to bottom.
6. The immersion type metal parts cleaning equipment according to claim 5, characterized in that: The wind knife mechanism (3) comprises a wind knife head (31) that can move along the Y-axis direction, wherein the wind knife head (31) is provided with an air outlet at one end close to the tray (2), and an air inlet (32) connected to a fan (33) is provided at the other end.
7. The immersion type metal parts cleaning equipment according to claim 6, characterized in that: The wind knife mechanism (3) further comprises a crossbeam (34) mounted on the top of the frame (6) and a linear module (36) driving the crossbeam (34) to move along the Y-axis direction; two vertical plates (35) are arranged opposite to each other at the bottom of the crossbeam (34), and the two ends of the wind knife head (31) are respectively connected to the two vertical plates (35).
8. The immersion type metal parts cleaning equipment according to claim 7, characterized in that: Both ends of the crossbeam (34) are slidably connected to the frame (6) via a slide rail assembly (37).
9. The immersion type metal parts cleaning equipment according to any one of claims 1 to 8, characterized in that: A telescopic component (7) is provided below the oil tank (1), and an output end of the telescopic component (7) passes through the bottom of the oil tank (1) and is connected to the tray (2).