Ceramic tile surface treatment device for ceramic tile production

Abstract

The utility model discloses a ceramic tile surface treatment device for ceramic tile production, and particularly relates to the technical field of ceramic tile production, the ceramic tile surface treatment device comprises a shell I. The upper part and the lower part of the inner side wall of the shell I are symmetrically and fixedly connected with two dust collection devices, and a conveying belt and a cleaning device are arranged between the two dust collection devices; and the conveying belt is located in the cleaning device, and the left side of the inner surface of the first shell is fixedly connected with a slow pushing device. According to the ceramic tile surface treatment device for ceramic tile production, in the implementation process, dust on the outer surfaces of ceramic tiles is sucked away through the dust suction device, the sweeping device assists the dust suction device in dust suction, the cleaning effect is improved, and the ceramic tiles are conveyed into the device through the conveying belt; and the slow pushing device moves backwards relative to the conveying belt after the ceramic tiles are subjected to dust collection for the first time, the uncleaned surfaces are exposed, the ceramic tiles are cleaned and subjected to dust collection again, the ceramic tiles do not need to be turned over manually in the whole process, and the cleaning efficiency and effect of the device are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tile production, in particular to a tile surface treatment device. Background Art

[0002] Ceramic tiles are high-hardness building or decorative materials made of refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. Most of the materials are quartz sand and clay. When the tiles leave the factory, a layer of dust will fall on the surface, which affects the appearance and use of the tiles. Therefore, they need to be dusted. The previous manual dust removal method is inefficient and will cause people to inhale dust, affecting their health. Therefore, it is healthier and more efficient to use a tile surface treatment device for tile production.

[0003] Chinese patent document CN211466850U discloses a ceramic tile surface treatment device for ceramic tile production, including a box body, a ring-shaped transmission component is fixedly arranged between the inner surfaces of the box body; a group of limiting rollers cooperating with the ring-shaped transmission component are also rotatably connected between the inner surfaces of the box body, a dust receiving chamber is arranged at the position of the box body corresponding to the ring-shaped transmission component, two guide components are also fixedly connected to one surface of the box body, a dust cleaning shell is fixedly connected to one surface of the box body, and a vacuum cleaner is fixedly connected to the top surface of the dust cleaning shell. The above utility model can sequentially perform rough cleaning, fine cleaning and re-cleaning processes of the ceramic tile surface through the design of the reverse ring cleaning component, the forward ring cleaning component and the roller brush component, and through the same-side reverse ring cleaning design of the forward ring cleaning component and the reverse ring cleaning component, the ceramic tile surface can be cleaned from multiple directions, thereby enhancing the cleaning effect of the ceramic tile.

[0004] However, the above patent documents still have defects in the implementation process:

[0005] 1. The cleaning assembly and roller brush assembly will gradually be contaminated with dust during the cleaning process of the tile surface. The cleaning effect will be reduced if the cleaning time is long.

[0006] 2. During the cleaning process, the tiles need to be manually transferred from the cleaning assembly to the roller brush assembly, which reduces the efficiency of tile cleaning and increases the risk of personnel inhaling dust. Utility Model Content

[0007] The main purpose of the utility model is to provide a tile surface treatment device for tile production, which can effectively solve the problems that a cleaning component and a roller brush component will gradually be contaminated with dust during the process of cleaning the tile surface, the cleaning effect will be reduced if the cleaning time is long, and the tiles need to be manually transferred from the cleaning component to the roller brush component during the cleaning process, which reduces the tile cleaning efficiency and increases the risk of people inhaling dust.

[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0009] A ceramic tile surface treatment device for ceramic tile production comprises an outer shell, wherein the upper and lower parts of the inner side walls of the outer shell are symmetrically and fixedly connected to two dust suction devices, a conveyor belt and a cleaning device are arranged between the two dust suction devices, and the conveyor belt is located inside the cleaning device, and a slow-push device is fixedly connected to the left side of the inner surface of the outer shell.

[0010] Preferably, the dust suction device includes a fan and a square tube, the output end of the fan is fixedly connected to an exhaust duct, the other end of the exhaust duct is fixedly connected to the sealing plate, and the sealing plate is fixedly connected to the upper part of the inner cavity of the square tube, a filter layer is placed on the upper part of the inner cavity of the square tube, and the filter layer is located on the upper part of the sealing plate, the top of the inner cavity of the square tube is rotatably connected to an exhaust port, and the lower end of the square tube is fixedly connected to a protective cover.

[0011] Preferably, the cleaning device comprises four outer shells 2, the four outer shells 2 are respectively located at the upper and lower parts of the conveyor belt in groups of two, and the two outer shells 2 on the same side are respectively located at the left and right sides of the conveyor belt, a spring 1 is provided inside the four outer shells 2, the four springs 1 are fixedly connected to a support rod 1 near one end of the conveyor belt, the four support rods 1 are respectively slidably connected to the inner cavity of the outer shell 2 on the same side, two brush rods are connected between the two support rods 1 at the same level through a mounting frame for common rotation, and the outer side wall of each brush rod is wrapped with bristles.

[0012] Preferably, a gear is rotatably connected to the middle part of the right side wall of the shell through a connecting rod, a belt is wound around the connecting rod on the right side of the gear and the brush rod located at the upper front part through a pulley, a tensioning structure is rotatably connected to the belt, and the tensioning structure is fixedly connected to the front part of the right side wall of the shell through a sliding rod bracket.

[0013] Preferably, two of the brush rods at the same horizontal height are connected by belt two through a pulley, and the last two brush rods are connected by belt three through a pulley, and belt three is rotatably connected to tensioning structure two, and tensioning structure two is fixedly connected to the rear part of the right side wall of shell one through a sliding rod bracket.

[0014] Preferably, the slow-push device includes gear 2, which is rotatably connected to the middle part of the left side wall of the shell through a mounting rod, the right end of gear 2 is fixedly connected to support rod 2, and the right end of support rod 2 is slidably connected to an upper push plate and a lower push plate.

[0015] Preferably, a plurality of sliding rods are fixedly connected to the upper end of the lower push plate, a plurality of grooves matching the sliding rods are opened at the lower end of the outer surface of the upper push plate, and a plurality of springs are fixedly installed on the top walls of the inner cavities of the grooves, and the lower ends of the plurality of springs are respectively fixedly connected to the sliding rods on the same side.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. The tiles are dusted by the vacuum device and the cleaning device assists in dust removal. No dust will remain on the surface of the bristles and the conveyor belt. The cleaning effect and stability will not decrease with the long running time.

[0018] 2. The tiles enter the device through a conveyor belt to be cleaned of dust, and then are pushed by a slow-push device to remove the remaining surface dust, thereby improving the cleaning effect and efficiency. There is no need to manually turn over and transfer the tiles, thus preventing people from inhaling dust and endangering their health. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a partial cross-sectional schematic diagram of the overall structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the structure cross section of the dust collecting device 3 of the utility model;

[0022] Figure 4 It is a schematic structural diagram of the cleaning device 4 of the utility model;

[0023] Figure 5 It is a schematic structural cross-sectional diagram of the slow-push device 5 of the utility model;

[0024] Figure 6 For the utility model Figure 5 The enlarged schematic diagram of point B in the middle;

[0025] Figure 7 For the utility model Figure 4 Enlarged schematic diagram at point A in the middle.

[0026] In the figure: 1. Shell 1; 2. Conveyor belt; 3. Dust collection device; 31. Fan; 32. Exhaust duct; 33. Sealing plate; 34. Filter layer; 35. Exhaust port; 36. Square tube; 37. Protective cover; 4. Cleaning device; 401. Shell 2; 402. Spring 1; 403. Support rod 1; 404. Gear 1; 405. Brush rod; 406. Bristles; 407. Tensioning structure 1; 408. Belt 1; 409. Belt 3; 410. Tensioning structure 2; 411. Belt 2; 5. Slow push device; 51. Gear 2; 52. Support rod 2; 53. Upper push plate; 54. Spring 2; 55. Sliding rod; 56. Lower push plate. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0028] like Figure 1 As shown, a ceramic tile surface treatment device for ceramic tile production comprises a shell 1, two dust collecting devices 3 are symmetrically fixedly connected to the upper and lower parts of the inner side wall of the shell 1, a conveyor belt 2 and a cleaning device 4 are arranged between the two dust collecting devices 3, and the conveyor belt 2 is located inside the cleaning device 4, and a slow push device 5 is fixedly connected to the left side of the inner surface of the shell 1;

[0029] The dust suction device 3 can suck the dust on the surface of the tile and collect the dust to prevent the dust from being discharged into the surrounding environment again. The conveyor belt 2 can orderly convey the produced tiles to the dust suction port by conveying the tiles, and at the same time drive the cleaning device 4 and the slow-pushing device 5 to rotate. The cleaning device 4 cleans the dust on the surface of the tile by rotating and lifts up the thick dust layer, which assists the dust suction device 3 in dust suction. The slow-pushing device 5 squeezes and intercepts the tile during its movement after it passes through the dust suction device 3 for the first time, so that the tile moves backward relative to the conveyor belt 2, exposing the remaining surface that has not been dusted;

[0030] During the implementation of the above scheme, the distance between the cleaning device 4 and the upper and lower surfaces of the tiles after production is first manually adjusted to ensure that the cleaning device 4 can effectively clean the dust layer on the surface of the tiles, and then the conveyor belt 2 is turned on to transport the tiles in an orderly manner to between the upper and lower ports of the two dust suction devices 3. During this process, the dust on a part of the surface of the tile is sucked away. When the tile is about to be conveyed out of the dust suction port, the slow push device 5 pushes the tile backward a short distance relative to the conveyor belt 2. During this process, the part of the tile that has not been vacuumed due to reasons such as chain net obstruction is exposed and the dust is removed by the cleaning device 4 and the dust suction device 3 again. Finally, the clean tiles are conveyed out of this device along the conveyor belt 2.

[0031] In the prior art, the conveyor belt 2 includes a chain net, rollers, a frame, and a chain, wherein a plurality of rollers are rotatably connected to the frame, a chain net is laid between the plurality of rollers, and both ends of the plurality of rollers are driven by chains respectively;

[0032] The conveyor belt 2 shown in this solution is only a part of it, and the conveyor belt 2 is installed and driven by a mounting frame and a driving device in the prior art. As for the mounting frame and the driving device, they belong to conventional designs in the prior art and will not be elaborated in detail in this solution.

[0033] The chain mentioned above is used in conjunction with the gear 2 51 and the gear 1 404 in this solution, that is, the chain can drive the gear 2 51 and the gear 1 404 to rotate;

[0034] During the implementation process, the tiles are placed on a chain network between rollers for transportation.

[0035] Specifically, in order to achieve the purpose of removing dust from the tiles by the above-mentioned dust collecting device 3, refer to Figure 3 In this solution, the dust collecting device 3 includes a fan 31 and a square tube 36. The output end of the fan 31 is fixedly connected to an exhaust duct 32. The other end of the exhaust duct 32 is fixedly connected to a sealing plate 33, and the sealing plate 33 is fixedly connected to the upper part of the inner cavity of the square tube 36. A filter layer 34 is placed on the upper part of the inner cavity of the square tube 36, and the filter layer 34 is located on the upper part of the sealing plate 33. The top of the inner cavity of the square tube 36 is rotatably connected to an exhaust port 35, and the lower end of the square tube 36 is fixedly connected to a protective cover 37;

[0036] During the implementation process, the sealing plate 33 first separates the square tube 36 into two spaces, upper and lower. Secondly, after the fan 31 is turned on, the fan blades of the fan 31 rotate at high speed, and the airflow enters the upper space separated by the sealing plate 33 along the exhaust duct 32, and then passes through the filter layer 34 to filter out dust. Finally, the dust-free airflow is discharged from the exhaust port 35. During maintenance and cleaning, the exhaust port 35 can be opened, the filter layer 34 can be removed, and the collected dust can be cleaned.

[0037] Furthermore, under the action of the fan 31, the airflow is discharged from the exhaust port 35 to generate negative pressure, and the input end of the fan 31 begins to inhale the airflow. The dust on the surface of the tile will enter the fan 31 along with the airflow until it is discharged. During the implementation process, the protective cover 37 can guide the direction of the inhaled airflow and prevent the exposed part of the rotating fan blades of the fan 31 from injuring people.

[0038] Specifically, in order to achieve the purpose of assisting dust collection by the cleaning device 4, refer to Figure 4 and Figure 7In this scheme, the cleaning device 4 includes four shells 2 401, and the four shells 2 401 are respectively located at the upper and lower parts of the conveyor belt 2 in a group of two, and the two shells 2 401 on the same side are respectively located on the left and right sides of the conveyor belt 2, and the four shells 2 401 are each provided with a spring 1 402 inside, and the four springs 1 402 are each fixedly connected to a support rod 1 403 near one end of the conveyor belt 2, and the four support rods 1 403 are respectively slidably connected to the inner cavity of the shell 2 401 on the same side, and two brush rods 405 are connected to the two support rods 1 403 at the same level through a mounting frame for common rotation, and the outer side wall of each brush rod 405 is wrapped with bristles 406;

[0039] In the prior art, two support rods 403 on the same side are rotatably connected to two brush rods 405 via a rotating shaft. The shape and structure of the support rod 403 will not be specifically described in this solution.

[0040] During the implementation, under the action of spring 1 402, support rod 1 403 can be extended and retracted in the inner cavity of shell 2 401. Furthermore, brush rod 405 and bristles 406 can be extended and retracted along with support rod 1 403 to adapt to tiles of different thicknesses. Bristles 406 are arranged in a spiral shape to clean the tile surface without dead corners, and new bristles 406 can be replaced after wear and tear.

[0041] The middle part of the right side wall of the housing 1 is rotatably connected to a gear 404 through a connecting rod, and a belt 408 is wound around the connecting rod on the right side of the gear 404 and a brush rod 405 located at the front of the upper side through a pulley, and a tensioning structure 407 is rotatably connected to the belt 408, and the tensioning structure 407 is fixedly connected to the front part of the right side wall of the housing 1 through a sliding rod bracket;

[0042] In the prior art, the connecting rod is fixedly connected to the gear 1 404 and is rotatably connected to the right side wall of the housing. The shape and structure of the connecting rod are not specifically described in this solution.

[0043] During the implementation, firstly, the chains on both sides of the conveyor belt 2 drive the gear 404 to rotate during the transmission process, and then the gear 404 drives the brush rod 405 located at the upper front part to rotate through the belt 408 while rotating. When the cleaning device 4 is extended and retracted up and down to adapt to the thickness of the tile, the belt 408 will be loosened. When it is loosened, the tensioning structure 407 is adjusted to tighten the belt 408, so that the cleaning device 4 can operate normally.

[0044] Two brush rods 405 at the same level are connected by a belt 2 411 wound around them through a pulley, and a belt 3 409 is wound around the two brush rods 405 at the rear through a pulley, and a tensioning structure 2 410 is rotatably connected to the belt 3 409, and the tensioning structure 2 410 is fixedly connected to the rear of the right side wall of the housing 1 through a sliding rod bracket;

[0045] During the implementation process, firstly, the gear 1 404 drives the brush rod 405 at the front of the upper side to rotate, and then the brush rod 405 at the front of the upper side drives the brush rod 405 at the rear to rotate under the action of the belt 2 411. Further, under the action of the belt 3 409, the brush rod 405 at the rear of the upper side drives the brush rod 405 at the rear of the lower side to rotate. When the cleaning device 4 is extended and retracted up and down to adapt to the thickness of the tile, the belt 3 409 will relax. When the belt 3 409 is relaxed, the tensioning structure 2 410 is adjusted to tighten the belt 3 409, so that the cleaning device 4 can operate normally. Finally, the brush rod 405 at the rear of the lower side rotates, and the brush rod 405 at the front of the lower side is driven to rotate by the belt 2 411, thereby achieving the effect of four brush rods 1 405 rotating together.

[0046] In the prior art, the tensioning structure 1 407 and the tensioning structure 2 410 both include a pulley, a spring, a housing, a support rod, a support frame, a slider groove and a slider, the pulley is rotatably connected to the support rod, one end of the support rod is fixedly connected to a spring, the other end of the spring is fixedly connected to the bottom wall of the housing inner cavity, the housing is fixedly connected to the support frame, the support frame is fixedly connected to the left side wall of the housing 1, the housing 1 is provided with a slider groove, one end of the support rod close to the left side wall of the housing 1 is fixedly connected to a slider, and the slider can move horizontally in the slider groove. During implementation, the pulley can move horizontally.

[0047] Specifically, in order to achieve the purpose of removing dust from the tiles by the above-mentioned slow push device 5, refer to Figure 5 and Figure 6 In this solution, the slow-pushing device 5 includes a gear 2 51, which is rotatably connected to the middle of the left side wall of the housing 1 through a mounting rod, and the right end of the gear 2 51 is fixedly connected to a support rod 2 52, and the right end of the support rod 2 52 is slidably connected to an upper push plate 53 and a lower push plate 56;

[0048] During the implementation process, first, as the chains on both sides of the conveyor belt 2 rotate, the mounting rod and the second gear 51 are driven to rotate, and then the second support rod 52, the upper push plate 53 and the lower push plate 56 are driven to rotate together. During the rotation process, when the upper push plate 53 and the lower push plate 56 are perpendicular to the conveyor belt 2, they can press and intercept the tiles being transported, so that the tiles move backward relative to the conveyor belt 2, exposing a small part of the surface covered by the chain net, and at the same time, the dust is removed by the cleaning device 4 and the dust suction device 3. When the upper push plate 53 and the lower push plate 56 rotate to be parallel to the conveyor belt 2, the clean tiles leave the device through the slow push device 5;

[0049] In the prior art, the mounting rod is fixedly connected to the gear 2 51 and is rotatably connected to the left side wall of the housing. The appearance and structure of the mounting rod are not specifically described in this solution.

[0050] The upper end of the lower push plate 56 is fixedly connected to a plurality of slide bars 55, the lower end of the outer surface of the upper push plate 53 is provided with a plurality of grooves adapted to the slide bars 55, and the top walls of the inner cavities of the plurality of grooves are fixedly installed with springs 54, and the lower ends of the plurality of springs 54 are respectively fixedly connected to the slide bars 55 on the same side.

[0051] During the implementation process, under the action of spring 2 54, the lower push plate 56 and the upper push plate 53 slide in the groove through the sliding rod 55 to realize the telescopic function, thereby preventing the tiles from being stuck and damaged by forcefully squeezing the tiles during the process of the lower push plate 56 and the upper push plate 53 rotating to be perpendicular to the conveyor belt 2.

[0052] It should be noted that the specific installation method of the fan 31, the circuit connection method and the control method used in the present invention are all conventional designs, and the present invention will not elaborate on them in detail.

[0053] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ceramic tile surface treatment device for ceramic tile production, comprising a housing (1), characterized in that: Two dust collecting devices (3) are symmetrically and fixedly connected to the upper and lower parts of the inner side wall of the shell one (1), a conveyor belt (2) and a cleaning device (4) are provided between the two dust collecting devices (3), and the conveyor belt (2) is located inside the cleaning device (4), and a slow-pushing device (5) is fixedly connected to the left side of the inner surface of the shell one (1).

2. A tile surface treatment device for tile production according to claim 1, characterized in that: The dust collecting device (3) comprises a fan (31) and a square tube (36); the output end of the fan (31) is fixedly connected to an exhaust duct (32); the other end of the exhaust duct (32) is fixedly connected to a sealing plate (33); the sealing plate (33) is fixedly connected to the upper part of the inner cavity of the square tube (36); a filter layer (34) is placed on the upper part of the inner cavity of the square tube (36); the filter layer (34) is located on the upper part of the sealing plate (33); the top of the inner cavity of the square tube (36) is rotatably connected to an exhaust port (35); and the lower end of the square tube (36) is fixedly connected to a protective cover (37).

3. The ceramic tile surface treatment device for ceramic tile production according to claim 1, characterized in that: The cleaning device (4) comprises four outer shells (401), the four outer shells (401) are arranged in pairs at the upper and lower parts of the conveyor belt (2), and the two outer shells (401) on the same side are respectively located on the left and right sides of the conveyor belt (2), a spring (402) is arranged inside each of the four outer shells (401), and each of the four springs (402) is fixedly connected to a support rod (403) at one end close to the conveyor belt (2), and the four support rods (403) are respectively slidably connected to the inner cavity of the outer shell (401) on the same side, and two brush rods (405) are connected to each other through a mounting frame for common rotation, and the outer wall of each brush rod (405) is wrapped with bristles (406).

4. The ceramic tile surface treatment device for ceramic tile production according to claim 3, characterized in that: The middle part of the right side wall of the shell (1) is rotatably connected to a gear (404) via a connecting rod, and the connecting rod on the right side of the gear (404) and the brush rod (405) located at the upper front part are both connected by a belt (408) wound around it via a pulley, and the belt (408) is rotatably connected to a tensioning structure (407), and the tensioning structure (407) is fixedly connected to the front part of the right side wall of the shell (1) via a sliding rod bracket.

5. The tile surface treatment device for tile production according to claim 4, characterized in that: Two brush rods (405) at the same level are connected by belt 2 (411) wound around them via a pulley, and the last two brush rods (405) are connected by belt 3 (409) wound around them via a pulley, and belt 3 (409) is rotatably connected to tensioning structure 2 (410), and tensioning structure 2 (410) is fixedly connected to the rear part of the right side wall of housing 1 (1) via a sliding rod bracket.

6. The ceramic tile surface treatment device for ceramic tile production according to claim 1, characterized in that: The slow-push device (5) comprises a second gear (51), which is rotatably connected to the middle part of the left side wall of the first housing (1) via a mounting rod, the right end of the second gear (51) is fixedly connected to a second support rod (52), and the right end of the second support rod (52) is slidably connected to an upper push plate (53) and a lower push plate (56).

7. The tile surface treatment device for tile production according to claim 6, characterized in that: The upper end of the lower push plate (56) is fixedly connected to a plurality of slide bars (55), the lower end of the outer surface of the upper push plate (53) is provided with a plurality of grooves adapted to the slide bars (55), and the top walls of the inner cavities of the plurality of grooves are fixedly mounted with springs (54), and the lower ends of the plurality of springs (54) are respectively fixedly connected to the slide bars (55) on the same side.

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