Fermented feed production device convenient to clean

Abstract

The utility model is applicable to the technical field of feed production, and provides a fermented feed production device convenient to clean, which comprises a base plate, and mounting frames are symmetrically and fixedly mounted at the top of the base plate; the fermentation tank is used for containing feed to be fermented, and a detachable tank cover is arranged on the fermentation tank; the annular spray pipe is used for spraying water and is fixedly mounted on the inner wall of the fermentation tank; the adjustable cleaning brush is used for cleaning the fermentation tank and is arranged above the fermentation tank; and the driving and adjusting mechanism is used for driving and adjusting the cleaning brush and is arranged on the mounting frame. According to the convenient-to-clean fermented feed production device provided by the scheme, by optimizing the structural design, comprehensive cleaning of the interior of the fermentation tank is realized, the problems that a traditional device is difficult to clean and more residues exist are solved, and the feed production quality and efficiency are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of feed production, and in particular relates to a fermented feed production device which is easy to clean. Background Art

[0002] With the development of animal husbandry, the demand for feed is growing. Fermented feed, as a form of feed that is rich in nutrition and easy to digest and absorb, is favored by the majority of breeders.

[0003] Currently, feed production and fermentation use fermented feed production equipment (such as fermentation equipment, mixing equipment, etc.). However, traditional fermented feed production equipment often has problems such as difficult cleaning and a lot of residues, which not only affects the quality of the feed, but also increases the production cost. Utility Model Content

[0004] The utility model provides a fermented feed production device which is easy to clean, aiming to solve the problem that the current fermented feed production device is difficult to clean.

[0005] The utility model is implemented as follows: a fermented feed production device that is easy to clean, comprising: a base plate, a mounting frame is symmetrically fixedly installed on the top of the base plate; a fermentation tank for containing the feed to be fermented, and a detachable tank cover is provided on the fermentation tank; an annular nozzle for spraying water, and the annular nozzle is fixedly installed on the inner wall of the fermentation tank; an adjustable cleaning brush for cleaning the fermentation tank, and the cleaning brush is arranged above the fermentation tank; a driving and adjusting mechanism for driving and regulating the cleaning brush, and the driving and adjusting mechanism is arranged on the mounting frame; a water supply mechanism for supplying water to the annular nozzle, and the water supply mechanism is arranged on the mounting frame.

[0006] Preferably, the drive adjustment mechanism includes: an electric hydraulic rod fixed on the mounting frame for regulating the lifting and lowering of the cleaning brush; a mounting plate fixed on the top of the output rod of the electric hydraulic rod; and a first motor fixed on the mounting plate for driving the cleaning brush to rotate, the output shaft of the first motor being fixedly connected to the cleaning brush.

[0007] Preferably, the water supply mechanism includes: a water tank for holding water arranged on the mounting frame; a water pump fixed on the mounting frame for pumping water; a water pumping pipe fixed on the water inlet end of the water pump, the water inlet end of the water pumping pipe extending into the water tank; a telescopic pipe fixed on the water outlet end of the water pump; a connecting pipe fixedly installed on the water outlet end of the telescopic pipe, the water inlet end of the connecting pipe extending into the fermentation tank and fixedly connected to the annular nozzle.

[0008] Preferably, a rotating shaft is rotatably mounted on the mounting frame, a plug-in block is fixedly mounted on one end of the rotating shaft, a sleeve block is provided on the plug-in block, and one end of the sleeve block is fixedly connected to the fermentation tank.

[0009] Preferably, a second motor for driving the rotating shaft to rotate is fixedly mounted on the mounting frame, an output shaft of the second motor is fixedly connected to the rotating shaft, a bolt is provided on the sleeve block, one end of the bolt is threadedly passed through the plug-in block.

[0010] Preferably, the tank cover is fixedly connected to an exhaust pipe, and an automatic exhaust valve is provided on the gas outlet end of the exhaust pipe.

[0011] Preferably, a drain pipe is fixedly installed at the bottom of the fermentation tank, and a valve is provided on the drain pipe.

[0012] Compared with the related art, the fermented feed production device that is easy to clean provided by the utility model has the following beneficial effects:

[0013] By designing an adjustable cleaning brush, an annular nozzle and corresponding drive adjustment mechanism and water supply mechanism, the utility model realizes comprehensive, efficient and convenient cleaning of the inside of the fermentation tank. The lifting and rotating movement of the cleaning brush and the uniform water spraying of the annular nozzle together ensure the thorough cleaning of the inner wall of the fermentation tank and avoid the generation of dead corners and residues; secondly, through the design of the rotating shaft, the plug-in block and the sleeve block, the utility model provides convenient operation and stable connection of the fermentation tank. This design not only enables the fermentation tank to be easily adjusted in position and angle to adapt to different cleaning needs, but also ensures stability and safety during the rotation process; in addition, the detachable design of the tank cover makes the cleaning process more convenient and quick and improves the cleaning efficiency. At the same time, the stable support of the base plate ensures the stability and safety of the entire device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the main structure of a fermented feed production device that is easy to clean provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the base plate and the mounting frame in the utility model.

[0018] Figure numerals: 1. base plate; 2. mounting frame; 3. fermentation tank; 4. tank cover; 5. annular nozzle; 6. cleaning brush; 7. electric hydraulic rod; 8. mounting plate; 9. first motor; 10. water tank; 11. water pump; 12. suction pipe; 13. telescopic pipe; 14. connecting pipe; 15. rotating shaft; 16. second motor; 17. plug-in block; 18. sleeve block; 19. bolt. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The present invention provides a fermented feed production device that is easy to clean. Figure 1-4 As shown, the fermented feed production device that is easy to clean includes: a base plate 1, on the top of which a mounting frame 2 is symmetrically fixedly installed; a fermentation tank 3 for containing the feed to be fermented, and a detachable tank cover 4 is provided on the fermentation tank 3; an annular nozzle 5 for spraying water, and the annular nozzle 5 is fixedly installed on the inner wall of the fermentation tank 3; an adjustable cleaning brush 6 for cleaning the fermentation tank 3, and the cleaning brush 6 is arranged above the fermentation tank 3; a driving and adjusting mechanism for driving and regulating the cleaning brush 6, and the driving and adjusting mechanism is arranged on the mounting frame 2; a water supply mechanism for supplying water to the annular nozzle 5, and the water supply mechanism is arranged on the mounting frame 2.

[0022] It should be noted that, at present, in the process of feed production and fermentation, fermentation feed production equipment plays a vital role, among which the most common ones include fermentation equipment and mixing equipment. However, although these equipment play an important role in feed production, traditional fermentation feed production equipment still has some obvious problems in design and use; first, difficulty in cleaning is a major challenge faced by these traditional equipment; due to the complex internal structure of the equipment and the existence of hard-to-reach dead corners in some areas, cleaning work becomes extremely cumbersome and difficult, which not only increases the time and labor costs required for cleaning, but also makes it difficult to ensure that the equipment is thoroughly cleaned. Equipment that is not thoroughly cleaned may retain feed, strains or other impurities produced last time when it is used next time, thereby affecting the quality and safety of the new batch of feed; secondly, a large amount of residue is also a common problem of traditional fermentation feed production equipment. During the feed fermentation process, some raw materials and fermentation products may adhere to the inner wall of the equipment, or deposit at the bottom and corners of the equipment, forming residues that are difficult to remove. These residues will not only lead to unstable feed quality, but may even produce harmful substances, posing a threat to feed safety. In addition, the presence of residues may breed bacteria, further exacerbating feed quality problems. Furthermore, the difficulty in cleaning and the large amount of residues will indirectly increase production costs. Due to incomplete cleaning and the influence of residues, the quality of the feed may be unstable, and even frequent equipment replacement or additional treatment measures may be required, thereby increasing production costs. At the same time, due to the difficulty in cleaning the device, the operating efficiency of the production line may be affected, reducing production efficiency. In summary, the problems existing in the cleaning and residue treatment of traditional fermented feed production devices cannot be ignored.

[0023] In this embodiment, the base plate 1 provides stable support for the entire device. Mounting frames 2 are symmetrically fixedly installed on the top of the base plate 1. These mounting frames 2 not only play a supporting role, but are also used to install other functional components. The fermenter 3 is the core component of the device and is used to hold the feed to be fermented. In order to facilitate cleaning, a detachable tank cover 4 is provided on the fermenter 3. The detachable design of the tank cover 4 allows it to be easily opened during cleaning to thoroughly clean the interior of the fermenter 3. The annular nozzle 5 is fixedly installed on the inner wall of the fermenter 3 for water spray cleaning. When cleaning is required, the water supply mechanism sprays water into the fermenter 3 through the annular nozzle 5 to achieve comprehensive and uniform cleaning. An adjustable cleaning brush 6 is arranged above the fermenter 3 to clean the residue on the inner wall of the fermenter 3. Through the regulation of the driving and adjusting mechanism, the cleaning brush 6 can move up and down and change the angle to ensure that every corner inside the fermenter 3 can be cleaned; the driving and adjusting mechanism and the water supply mechanism are both arranged on the mounting frame 2 for centralized control and operation. The driving and adjusting mechanism is responsible for driving the cleaning brush 6 to perform the cleaning action, while the water supply mechanism is responsible for providing cleaning water to the annular nozzle 5; through the coordinated use of the annular nozzle 5 and the adjustable cleaning brush 6, a comprehensive cleaning of the interior of the fermentation tank 3 is achieved, avoiding the generation of dead corners and residues. At the same time, due to the detachable design of the tank cover 4, the cleaning work is more convenient and quick, and the cleaning efficiency is greatly improved.

[0024] In a further preferred embodiment of the utility model, the driving and adjusting mechanism includes: an electric hydraulic rod 7 fixed on the mounting frame 2 for regulating the lifting and lowering of the cleaning brush 6; a mounting plate 8 fixed on the top of the output rod of the electric hydraulic rod 7; and a first motor 9 fixed on the mounting plate 8 for driving the cleaning brush 6 to rotate, and the output shaft of the first motor 9 is fixedly connected to the cleaning brush 6.

[0025] In this embodiment, the electric hydraulic rod 7 is fixed on the mounting frame 2, and its main function is to regulate the lifting and lowering of the cleaning brush 6. Through the telescopic movement of the electric hydraulic rod 7, the distance between the cleaning brush 6 and the inner wall of the fermentation tank 3 can be easily adjusted, thereby ensuring that the cleaning brush 6 can fit closely to the tank wall and achieve comprehensive and effective cleaning. This design not only improves the cleaning efficiency, but also avoids the cumbersomeness and inaccuracy of traditional manual adjustment; secondly, the mounting plate 8 is fixed on the top of the output rod of the electric hydraulic rod 7, playing a role of connection and support. The design of the mounting plate 8 enables the first motor 9 to be stably mounted on the output rod of the electric hydraulic rod 7, and rises and falls with the lifting and lowering of the electric hydraulic rod 7, thereby driving the cleaning brush 6 to move up and down; finally, the first motor 9 is fixed on the mounting plate 8, and is used to drive the cleaning brush 6 to rotate. The output shaft of the first motor 9 is fixedly connected to the cleaning brush 6. Through the rotation of the motor, the cleaning brush 6 can be driven to rotate and clean on the inner wall of the fermentation tank 3. This rotating cleaning method can more effectively remove the residues attached to the tank wall and improve the cleaning effect.

[0026] In a further preferred embodiment of the utility model, the water supply mechanism includes: a water tank 10 for holding water arranged on the mounting frame 2; a water pump 11 fixed on the mounting frame 2 for pumping water; a water pumping pipe 12 fixed on the water inlet end of the water pump 11, the water inlet end of the water pumping pipe 12 extending into the water tank 10; a telescopic pipe 13 fixed on the water outlet end of the water pump 11; a connecting pipe 14 fixedly installed on the water outlet end of the telescopic pipe 13, the water inlet end of the connecting pipe 14 extending into the fermentation tank 3 and fixedly connected to the annular nozzle 5.

[0027] In this embodiment, the water tank 10 is arranged on the mounting frame 2 for holding clean water. The water tank 10 is reasonably designed and has a moderate capacity, which can meet the needs of a cleaning work and is convenient for timely replenishment of water. Secondly, the water pump 11 is fixed on the mounting frame 2. As the power source of the water supply mechanism, the water pump 11 is connected to the water tank 10 through the pumping pipe 12, and can pump out the clean water in the water tank 10. The performance of the water pump 11 is stable and the water pumping volume is large, which can meet the water flow demand of the cleaning work. The water inlet end of the pumping pipe 12 extends into the water tank 10, ensuring that the water pump 11 can smoothly extract clean water. At the same time, the design of the pumping pipe 12 takes into account The problems of leak prevention and blockage prevention ensure smooth and stable water pumping; the telescopic tube 13 is fixed on the water outlet end of the water pump 11, and plays the role of connecting and transmitting water flow. The design of the telescopic tube 13 enables it to be telescopically adjusted according to different needs, so as to facilitate the introduction of water flow into the fermentation tank 3; finally, the connecting tube 14 is fixedly installed on the water outlet end of the telescopic tube 13, and its water inlet end extends into the fermentation tank 3 and is fixedly connected to the annular nozzle 5. In this way, when the water pump 11 is started, clean water can smoothly enter the annular nozzle 5 through the telescopic tube 13 and the connecting tube 14, and be evenly sprayed out from the spray hole of the annular nozzle 5 to comprehensively clean the inner wall of the fermentation tank 3.

[0028] In a further preferred embodiment of the utility model, a rotating shaft 15 is rotatably mounted on the mounting frame 2, a plug-in block 17 is fixedly mounted on one end of the rotating shaft 15, a sleeve block 18 is provided on the plug-in block 17, and one end of the sleeve block 18 is fixedly connected to the fermentation tank 3.

[0029] In this embodiment, the rotating shaft 15 is rotatably mounted on the mounting frame 2, so that the components connected thereto can rotate or turn. This design not only facilitates the adjustment of the position or angle of the fermentation tank 3 to facilitate the dumping of sewage or fermented fertilizer, but also improves the flexibility and convenience of operation; secondly, a plug-in block 17 is fixedly mounted on one end of the rotating shaft 15. This plug-in connection method makes the connection between the rotating shaft 15 and the sleeve block 18 both stable and easy to disassemble. The design of the plug-in block 17 takes into account the connection strength and stability, ensuring that it will not loosen or fall off during the rotation process; finally, one end of the sleeve block 18 is fixedly connected to the fermentation tank 3. This connection method allows the fermentation tank 3 to rotate with the rotating shaft 15.

[0030] In a further preferred embodiment of the utility model, a second motor 16 for driving the rotating shaft 15 to rotate is fixedly mounted on the mounting frame 2, the output shaft of the second motor 16 is fixedly connected to the rotating shaft 15, and a bolt 19 is provided on the sleeve block 18, one end of the bolt 19 is threadedly passed through the plug-in block 17.

[0031] In this embodiment, the second motor 16 is fixedly mounted on the mounting frame 2, and its output shaft is fixedly connected to the rotating shaft 15. Such a design enables the rotation of the rotating shaft 15 to be automatically controlled by the drive of the second motor 16; by controlling the start, stop and rotation direction of the second motor 16, the position or angle of the fermentation tank 3 can be conveniently adjusted without manual operation, thereby greatly improving the convenience and efficiency of operation.

[0032] In a further preferred embodiment of the utility model, the tank cover 4 is fixedly connected with an exhaust pipe, and an automatic exhaust valve is arranged on the gas outlet end of the exhaust pipe.

[0033] In this embodiment, the exhaust pipe is fixedly connected to the tank cover 4, ensuring that the gas inside the fermentation tank 3 can be discharged smoothly. During the fermentation process, the feed will produce gas. If it is not discharged in time, it may cause the internal pressure of the fermentation tank 3 to be too high, and even cause safety problems. Therefore, the setting of the exhaust pipe can effectively solve this problem and ensure the smooth progress of the fermentation process; secondly, an automatic exhaust valve is provided on the gas outlet end of the exhaust pipe. This design further improves the safety and convenience of the device. The automatic exhaust valve can automatically adjust the opening and closing state according to the pressure changes inside the fermentation tank 3. When the internal pressure is too high, the automatic exhaust valve will automatically open to discharge excess gas; when the pressure drops to a safe range, the automatic exhaust valve will automatically close to prevent external gas from entering. This automatic adjustment function not only ensures the stability of the internal pressure of the fermentation tank 3, but also avoids safety hazards caused by improper manual operation.

[0034] In a further preferred embodiment of the present invention, a drain pipe is fixedly installed at the bottom of the fermentation tank 3, and a valve is provided on the drain pipe.

[0035] In this embodiment, the drain pipe design at the bottom of the fermentation tank 3 allows the liquid in the tank to be easily discharged after the fermentation is completed. This design is crucial in the production process of fermented feed, because the liquid and solid need to be separated after the fermentation is completed for subsequent processing or use. The setting of the drain pipe makes this operation simple and quick, and improves production efficiency; secondly, the valve set on the drain pipe further enhances the practicality and safety of the device. The valve can control the opening and closing state of the drain pipe. When the liquid needs to be discharged, the valve can be opened; when it is not necessary to discharge, the valve can be closed to prevent liquid leakage. This design not only ensures the cleanliness and hygiene of the inside of the fermentation tank 3, but also avoids safety problems that may be caused by liquid leakage.

[0036] In summary, the easy-to-clean fermented feed production device provided by the technical solution realizes comprehensive cleaning of the inside of the fermentation tank 3 by optimizing the structural design, solves the problems of difficult cleaning and large amount of residues in traditional devices, improves the quality and efficiency of feed production, and reduces production costs.

[0037] Compared with the related art, the utility model realizes comprehensive, efficient and convenient cleaning of the interior of the fermentation tank 3 by designing an adjustable cleaning brush 6, an annular nozzle 5 and corresponding driving and adjusting mechanisms and water supply mechanisms. The lifting and rotating movements of the cleaning brush 6 and the uniform water spraying of the annular nozzle 5 jointly ensure the thorough cleaning of the inner wall of the fermentation tank 3 and avoid the generation of dead corners and residues. Secondly, through the design of the rotating shaft 15, the plug-in block 17 and the sleeve block 18, the utility model provides convenient operation and stable connection of the fermentation tank 3. This design not only enables the fermentation tank 3 to be easily adjusted in position and angle to adapt to different cleaning needs, but also ensures stability and safety during the rotation process. In addition, the detachable design of the tank cover 4 makes the cleaning process more convenient and quick, and improves the cleaning efficiency. At the same time, the stable support of the base plate 1 ensures the stability and safety of the entire device during use.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A fermented feed production device that is easy to clean, characterized in that: include: A base plate, a mounting frame being symmetrically fixedly mounted on the top of the base plate; A fermentation tank for containing feed to be fermented, wherein the fermentation tank is provided with a detachable tank cover; An annular nozzle for spraying water, wherein the annular nozzle is fixedly mounted on the inner wall of the fermentation tank; An adjustable cleaning brush for cleaning the fermentation tank, the cleaning brush being arranged above the fermentation tank; A driving and adjusting mechanism for driving and adjusting the cleaning brush, wherein the driving and adjusting mechanism is arranged on the mounting frame; A water supply mechanism is used for supplying water into the annular nozzle, and the water supply mechanism is arranged on the mounting frame.

2. The easy-to-clean fermented feed production device according to claim 1, characterized in that: The drive adjustment mechanism comprises: An electric hydraulic rod fixed on the mounting frame for regulating the lifting and lowering of the cleaning brush; A mounting plate fixed to the top end of the output rod of the electric hydraulic rod; A first motor is fixed on the mounting plate and is used to drive the cleaning brush to rotate. The output shaft of the first motor is fixedly connected to the cleaning brush.

3. The easy-to-clean fermented feed production device according to claim 1, characterized in that: The water supply mechanism comprises: A water tank for holding water disposed on the mounting frame; A water pump fixed on the mounting frame for pumping water; A water pumping pipe fixed to the water inlet end of the water pump, the water inlet end of the water pumping pipe extending into the water tank; A telescopic pipe fixed to the water outlet end of the water pump; A connecting pipe is fixedly mounted on the water outlet end of the telescopic pipe, and a water inlet end of the connecting pipe extends into the fermentation tank and is fixedly connected to the annular nozzle.

4. The easy-to-clean fermented feed production device according to claim 1, characterized in that: A rotating shaft is rotatably mounted on the mounting frame, a plug-in block is fixedly mounted on one end of the rotating shaft, a sleeve block is arranged on the plug-in block, and one end of the sleeve block is fixedly connected to the fermentation tank.

5. The easy-to-clean fermented feed production device according to claim 4, characterized in that: A second motor for driving the rotating shaft to rotate is fixedly mounted on the mounting frame, and an output shaft of the second motor is fixedly connected to the rotating shaft. A bolt is arranged on the sleeve block, and one end of the bolt is threadedly passed through the plug-in block.

6. The easy-to-clean fermented feed production device according to claim 1, characterized in that: The tank cover is fixedly connected with an exhaust pipe, and an automatic exhaust valve is arranged on the gas outlet end of the exhaust pipe.

7. The easy-to-clean fermented feed production device according to claim 1, characterized in that: A drain pipe is fixedly installed at the bottom of the fermentation tank, and a valve is arranged on the drain pipe.

Images