Metal aluminum foil calender
By adopting a convenient lifting roller structure and a water tank recycling system in the aluminum foil calender, the problems of aluminum foil treatment and water resource waste are solved in different thicknesses, and the equipment convenience and water resource utilization efficiency are improved.
Patent Information
- Application Number
- CN202421050703.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing aluminum foil calenders need to replace or adjust the rollers when dealing with aluminum foil of different thicknesses, which is time-consuming and labor-intensive, and waste of water resources during the hot calendering process.
A metal aluminum foil calender was designed, adopting a combined structure of a second bearing, slider, screw, slider, limit block and stepper motor, so that the second roller can be easily lifted and moved, adjust the roller spacing, and set the The water storage tank recycles cooling water to reduce water resources.
It realizes flexible adjustment of aluminum foil thickness, improves the convenience of equipment use, and effectively saves water resources by recycling cooling water.
Smart Images

Figure CN222220710U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum foil calenders, and more specifically, particularly relates to a metal aluminum foil calender. Background Art
[0002] The calender is composed of two or more rollers, which are arranged according to the heating method. It can be divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite film, graphite sheet, absorbing material, shielding material, magnetic material, non-ferrous metal material, etc.; they are all machines that press and extend rubber, silicone, silicone rubber, phase change material, PTFE or plastic and other materials into films of a certain thickness and surface shape at a certain temperature, and can also coat fiber curtain canvas or steel cord cloth with glue. Calenders are generally required for processing metal aluminum foil.
[0003] The current aluminum foil calender can usually only calender a fixed thickness. If you want to calender aluminum foil of different thicknesses, you need to use other types of calenders, or suspend the production line and manually disassemble the rollers of the calender and adjust them to the appropriate position to adjust the thickness of the aluminum foil. This is time-consuming and labor-intensive. In addition, when hot-calendering aluminum materials, in order to control the temperature and prevent overheating, water will be sprayed to cool them down. A large amount of water will be discharged to the ground at will after cooling down, which also causes a waste of water resources.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a metal aluminum foil calender is provided to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a metal aluminum foil calender, which is achieved by the following specific technical means:
[0006] A metal aluminum foil calender, comprising a base, a conveyor belt is arranged on one side of the top of the base, a structural box is fixedly connected to the top of the base at the other side of the conveyor belt, a drive box is fixedly connected to the side of the structural box adjacent to the conveyor belt, a through slot is provided on the side of the structural box facing the conveyor belt, and the through slot passes through the side of the structural box away from the conveyor belt, first bearings are rotatably connected to the inner wall of the through slot, a first roller is fixedly sleeved on the outer side of the first bearing, the top of the first roller is kept parallel to the top of the conveyor belt, the through slot is symmetrically provided with a second bearing and a second roller at a position above the first bearing and the first roller, both ends of the second bearing are rotatably connected with sliders, both sides of the inner wall of the through slot are provided with slide slots, the slide slots are slidably connected to the slider, the second roller is fixedly sleeved on the outer side of the second bearing, a second pair of the combination of the first roller and the second roller is symmetrically provided in the through slot, a water storage tank is provided at the bottom end of the through slot, a spray device is provided at the top of the drive box, and the bottom end of the spray device passes through the top of the drive box and communicates with the through slot.
[0007] Furthermore, one end of the first bearing and the second bearing pass through one side of the through slot and extend to the interior of the drive box. A first motor and a second motor are arranged in the drive box. The output end of the first motor is rotationally connected to one end of the drive box extending from the first bearing through a coupling, and the output end of the second motor is transmission-connected to one end of the drive box extending from the second bearing through a coupling.
[0008] Furthermore, a screw rod is rotatably connected to the top end of one of the pair of slide grooves, the screw rod is threadedly connected to the top end of one of the pair of sliders, and the bottom end of the screw rod is fixedly connected to a limiting block.
[0009] Furthermore, the top end of the screw extends through the top end of the through slot to the outside of the structural box, and a stepper motor is provided at the top end of the structural box. The output end of the stepper motor is transmission-connected to the top end of the screw through a coupling.
[0010] Furthermore, the spray device includes a spray head, a pipeline system, a control system and a mounting bracket, the pipeline system is connected to an external water source, and the spray head is located inside the through groove.
[0011] Furthermore, a water pipe is connected to the bottom end of one side of the structural box, and one end of the water pipe is connected to the water storage tank.
[0012] Furthermore, an optical thickness measuring instrument is provided at the top of the side of the structural box away from the conveyor belt.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the utility model, through the coordinated use of the second bearing, the slider, the screw, the slide groove, the limit block and the stepping motor, the second roller can be conveniently lifted and lowered, and the distance between the first roller and the second roller can be conveniently adjusted according to the required thickness of the aluminum foil, which greatly improves the convenience of use. The setting of the water storage tank can recycle the water used for cooling, effectively saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a side sectional schematic diagram of the utility model.
[0017] Figure 3 It is a front sectional schematic diagram of the utility model.
[0018] Figure 4 It is an overall schematic diagram of the second roller lifting structure of the utility model.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0020] 1. Base; 2. Conveyor belt; 3. Drive box; 4. Through slot; 5. First bearing; 6. First roller; 7. Second bearing; 8. Second roller; 9. Slider; 10. Water storage tank; 11. Spraying device; 12. Structural box; 13. First motor; 14. Second motor; 15. Screw; 16. Limit block; 17. Stepper motor; 18. Optical thickness measuring instrument; 19. Slide slot. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0022] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Example:
[0025] As attached Figure 1 To Attachment Figure 4 As shown:
[0026] The utility model provides a metal aluminum foil calender, comprising a base 1, a conveyor belt 2 is arranged on one side of the top of the base 1, a structure box 12 is fixedly connected to the top of the base 1 on the other side of the conveyor belt 2, a drive box 3 is fixedly connected to the side of the structure box 12 adjacent to the conveyor belt 2, a through groove 4 is opened on the side of the structure box 12 facing the conveyor belt 2, and the through groove 4 passes through the side of the structure box 12 away from the conveyor belt 2, first bearings 5 are rotatably connected to the inner wall of the through groove 4 on both sides, a first roller 6 is fixedly sleeved on the outer side of the first bearing 5, the top of the first roller 6 is kept parallel to the top of the conveyor belt 2, and the through groove 4 is connected to the first roller 6 on both sides of the inner wall of the first roller 6. The groove 4 is located above the first bearing 5 and the first roller 6, and the second bearing 7 and the second roller 8 are symmetrically arranged. Both ends of the second bearing 7 are rotatably connected with sliders 9. Both sides of the inner wall of the through groove 4 are provided with slide grooves 19, and the slide grooves 19 are slidably connected with the sliders 9. The second roller 8 is fixedly sleeved on the outer side of the second bearing 7. The combination of the first roller 6 and the second roller 8 is symmetrically arranged in a second pair in the through groove 4. A water storage tank 10 is arranged at the bottom end of the through groove 4, and a spray device 11 is arranged at the top of the driving box 3, and the bottom end of the spray device 11 passes through the top of the driving box 3 and is connected with the through groove 4.
[0027] Among them, one end of the first bearing 5 and the second bearing 7 both pass through one side of the through groove 4 and extend to the interior of the drive box 3. The first motor 13 and the second motor 14 are arranged in the drive box 3. The output end of the first motor 13 is rotatably connected to the end of the drive box 3 extending from the first bearing 5 through a coupling, and the output end of the second motor 14 is transmission-connected to the end of the drive box 3 extending from the second bearing 7 through a coupling. The setting of the first motor 13 and the second motor 14 can provide rotational power for the first bearing 5 and the second bearing 7, so that the first roller 6 and the second roller 8 rotate.
[0028] Among them, one of the top ends of a pair of slide grooves 19 is rotatably connected with a screw rod 15, the screw rod 15 is threadedly connected to the top end of one of the pair of sliders 9, and the bottom end of the screw rod 15 is fixedly connected with a limit block 16. The screw rod 15 can drive the slider 9 to move in the slide groove 19, and the limit block 16 can limit the position of the slider 9.
[0029] The top end of the screw 15 passes through the top end of the through slot 4 and extends to the outside of the structural box 12 . A stepper motor 17 is provided at the top end of the structural box 12 . The output end of the stepper motor 17 is transmission-connected to the top end of the screw 15 through a coupling.
[0030] The spray device 11 includes a spray head, a pipeline system, a control system and a mounting bracket. The pipeline system is connected to an external water source, and the spray head is located inside the through groove 4 .
[0031] Among them, a water pipe is connected to the bottom end of one side of the structural box 12, and one end of the water pipe is connected to the water storage tank 10. The water pipe can discharge the water recovered in the water storage tank 10 to other places, effectively recovering water resources.
[0032] An optical thickness measuring instrument 18 is provided at the top of the side of the structural box 12 away from the conveyor belt 2 , and the optical thickness measuring instrument 18 can accurately detect the thickness of the rolled aluminum foil.
[0033] Working principle of this embodiment: According to the thickness of the aluminum foil to be rolled, the utility model controls the stepper motor 17 to drive, so that the screw 15 starts to rotate, and the rotation of the screw 15 drives the slider 9 to move in the slide 19, and the movement of the slider 9 drives the position of the second bearing 7 to be adjusted. When the second bearing 7 drives the second roller 8 to move to a suitable position, the stepper motor 17 is stopped, so that the second roller 8 is fixed in a predetermined position, and the whole equipment is started, and the aluminum material to be rolled after heating is placed on one side of the conveyor belt 2, and the conveyor belt 2 drives the aluminum material to move to the structural box 12, and the first motor 13 and the second motor 14 are driven respectively. The first bearing 5 and the second bearing 7 rotate, and the rotation of the first bearing 5 and the second bearing 7 respectively rotates the first roller 6 and the second roller 8 to roll the aluminum material into aluminum foil. At the same time, the spray device 11 also sprays water on the aluminum material to cool it down. The cooling water will all fall into the water storage tank 10 and be transported to other places through the water pipe. After the rolling is completed, the aluminum foil will be squeezed out from another notch position of the through groove 4 by the first roller 6 and the second roller 8. At the same time, the optical thickness measuring instrument 18 will measure the thickness of the extruded aluminum foil to strictly control the quality of the aluminum foil, which not only improves the convenience of use but also effectively saves water resources.
[0034] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A metal aluminum foil calender, comprising a base (1), characterized in that: A conveyor belt (2) is arranged on one side of the top of the base (1); a structural box (12) is fixedly connected to the top of the base (1) on the other side of the conveyor belt (2); a driving box (3) is fixedly connected to the side of the structural box (12) adjacent to the conveyor belt (2); a through groove (4) is provided on the side of the structural box (12) facing the conveyor belt (2); and the through groove (4) passes through the side of the structural box (12) away from the conveyor belt (2); first bearings (5) are rotatably connected to the inner walls of the through groove (4); a first roller (6) is fixedly sleeved on the outer side of the first bearing (5); the top of the first roller (6) is kept parallel to the top of the conveyor belt (2); the through groove (4) is located between the first bearing (5) and the first roller (6); A second bearing (7) and a second roller (8) are symmetrically arranged above the cylinder (6); both ends of the second bearing (7) are rotatably connected to sliders (9); both sides of the inner wall of the through groove (4) are provided with slide grooves (19); the slide grooves (19) are slidably connected to the sliders (9); the second roller (8) is fixedly sleeved on the outer side of the second bearing (7); a second pair of the combination of the first roller (6) and the second roller (8) is symmetrically arranged in the through groove (4); a water storage tank (10) is arranged at the bottom end of the through groove (4); a spray device (11) is arranged at the top end of the drive box (3); and the bottom end of the spray device (11) passes through the top end of the drive box (3) and is connected to the through groove (4).
2. A metal aluminum foil calender as claimed in claim 1, characterized in that: One end of the first bearing (5) and one end of the second bearing (7) both pass through one side of the through slot (4) and extend to the interior of the drive box (3); a first motor (13) and a second motor (14) are arranged in the drive box (3); an output end of the first motor (13) is rotationally connected to one end of the drive box (3) extending from the first bearing (5) through a coupling; and an output end of the second motor (14) is transmission-connected to one end of the drive box (3) extending from the second bearing (7) through a coupling.
3. A metal aluminum foil calender as claimed in claim 1, characterized in that: A screw rod (15) is rotatably connected to the top end of one of the pair of slide grooves (19), the screw rod (15) is threadedly connected to the top end of one of the pair of sliders (9), and the bottom end of the screw rod (15) is fixedly connected to a limiting block (16).
4. A metal aluminum foil calender as claimed in claim 3, characterized in that: The top end of the screw rod (15) passes through the top end of the through slot (4) and extends to the outside of the structural box (12). A stepper motor (17) is provided at the top end of the structural box (12). The output end of the stepper motor (17) is transmission-connected to the top end of the screw rod (15) via a coupling.
5. A metal aluminum foil calender as claimed in claim 1, characterized in that: The spray device (11) comprises a spray head, a pipeline system, a control system and a mounting bracket, the pipeline system is connected to an external water source, and the spray head is located inside the through groove (4).
6. A metal aluminum foil calender as claimed in claim 1, characterized in that: A water pipe is connected to the bottom end of one side of the structural box (12), and one end of the water pipe is in communication with the water storage tank (10).
7. A metal aluminum foil calender as claimed in claim 1, characterized in that: An optical thickness measuring instrument (18) is arranged at the top end of a side of the structural box (12) away from the conveyor belt (2).
