Wire guiding device for welding wire stretching

Abstract

The wire guiding device comprises a base and a wire guiding table, a waste water pool is arranged in the base, a front table is arranged on the left side of the top end of the base, the wire guiding table is arranged on the right side of the top end of the base, and a flushing mechanism used for automatically cleaning a guide wire to remove surface stains is arranged in the wire guiding table. The flushing mechanism comprises a water pump fixedly assembled on the left side of the wastewater pool. According to the wire guiding device for welding wire stretching, the waste water pool is arranged and provides cleaning water through the water pump, the atomization nozzle receives a water source from the water distribution pipe and evenly sprays the water source on a guide wire passing through the upper portion of the base, and the porous filter plate filters out large-particle chippings or pollutants outside the guide wire below the base; the washing mechanism is simple in structure and convenient to use, connection between the washing mechanism and the guide wire table can be removed regularly through the plug pins, the washing mechanism is recycled after being washed, waste water obtained after washing is collected and discharged through the waste water pool, stains and impurities outside the guide wires are effectively removed through the washing mechanism, friction and abrasion in the follow-up stretching process are reduced, and the problem of guide wire pollution is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding wire stretching, in particular to a wire guiding device for welding wire stretching. Background Art

[0002] The wire drawing process is a key step in the production of welding materials. The wire diameter and shape are adjusted by drawing to achieve the required accuracy. In this process, the wire guide device plays a vital role. The wire guide device is responsible for stably introducing the wire into the drawing machine to ensure the straightness of the wire during the drawing process. The main components of the wire guide device include the base, wire guide table, steering roller, guide roller, etc. The wire guide is driven by an external drive source to ensure the smooth transmission of the wire during the entire drawing process.

[0003] However, existing wire guide devices for wire drawing have some defects. For example, many metal wires are made by secondary processing, and it is difficult to completely remove stains and impurities on the surface of the wire during the wire guiding process, which will lead to increased friction and wear during the drawing process. Due to the lack of an effective cleaning mechanism before wire guiding, the preparation of the wire before drawing is insufficient, which further affects the drawing effect and final quality of the wire.

[0004] Therefore, there is an urgent need for a wire guide device for welding wire stretching to solve the technical defects proposed in the above-mentioned technology. Utility Model Content

[0005] The purpose of the utility model is to provide a wire guiding device for welding wire stretching, so as to solve the problem in the above-mentioned background technology that it is difficult to completely remove stains and impurities on the surface of the welding wire during the wire guiding process, resulting in increased friction and wear during the stretching process, affecting the stretching effect and final quality of the welding wire.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire guide device for welding wire stretching, comprising a base and a wire guide platform, a wastewater tank is arranged inside the base, a front platform is on the left side of the top of the base, and a wire guide platform is on the right side of the top of the base, and a flushing mechanism for automatically cleaning the wire to remove surface stains is arranged in the wire guide platform, the flushing mechanism comprises a water pump fixedly mounted on the left side of the wastewater tank, the output end of the water pump is connected to a water distribution pipe through a pipeline, the water distribution pipe is fixedly mounted on the bottom end of the wire guide platform, a plurality of groups of atomizing nozzles are evenly distributed on the water distribution pipe, a porous filter plate is inserted in the wire guide platform, and the porous filter plate is fixed to the wire guide platform by a latch.

[0007] Preferably, an electric control box is installed at the front station, the water supply parameters of the water pump are controlled by the electric control box, and the input end of the water pump is connected to an external water source.

[0008] Preferably, six groups of atomizing nozzles are arranged at the water distribution pipe, and the water outlet of each group of atomizing nozzles is upward and located below the porous filter plate.

[0009] Preferably, four sets of fixing frames are respectively installed at the front and rear ends of the wire guide platform, and the fixing frames are respectively fixedly connected to the outer walls of the wire guide platform. Two sets of rods extending to the inside of the wire guide platform are welded to the fixing frames, and movable grooves are opened inside the rods. Movable sleeves are sleeved on the movable grooves, and guide rollers are fixed between the two sets of sleeves. Locking bolts are respectively fixedly connected between the sleeves and the movable grooves.

[0010] Preferably, the guide rollers are arranged in two rows, with four groups in each row, which are evenly spaced in the horizontal direction and staggered in the vertical direction.

[0011] Preferably, a slide groove is provided in the front platform, a group of steering rollers are respectively embedded in the slide grooves, and a group of limit blocks embedded in the slide grooves and movable are fixed to the end surfaces of the steering roller shaft frames.

[0012] Preferably, a group of rotatable turntables are provided below the steering roller, and the turntables are fixed to the bottom end of the front platform through a turn handle, and a group of connecting rods are hinged on both sides of the turn handle, and each connecting rod is hinged to a corresponding limit block.

[0013] Preferably, the steering roller is at the same height as the guide roller, and two groups of steering rollers are provided and are symmetrically distributed about the horizontal center line of the front stage.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the wire guide device for drawing welding wire not only removes stains and impurities on the outside of the wire, reduces friction and wear in the subsequent drawing process, realizes predetermined steering and alignment, reduces the risk of breakage in the drawing process, but also avoids breakage or deformation caused by local stress concentration, thereby improving production efficiency and welding wire quality;

[0015] (1) A wastewater tank, a water pump, an atomizing nozzle, a water distribution pipe, a porous filter plate, a latch, and a base are provided. The wastewater tank provides cleaning water through the water pump. The atomizing nozzle receives water from the water distribution pipe and evenly sprays it on the guide wire passing through the top of the base. The porous filter plate filters out large particles or pollutants on the outside of the guide wire under the base, and can be disconnected from the guide wire platform through the latch at regular intervals for recycling after cleaning. The wastewater tank collects the wastewater after cleaning and discharges it. The flushing mechanism effectively removes stains and impurities on the outside of the guide wire, reduces friction and wear in the subsequent stretching process, and solves the problem of guide wire contamination.

[0016] (2) By providing a steering roller, a turning handle, and a connecting rod, the steering roller realizes the large-angle initial steering of the guide wire. By turning the turning handle, the two sets of connecting rods are driven to pull the steering rollers to move relative to or toward each other, and the spacing is adjusted to adapt to guide wires of different diameters and stretching requirements. The adjustable front steering structure enables the guide wire to achieve a predetermined steering and alignment before entering the stretching zone, greatly reducing the risk of breakage during the stretching process and improving the flexibility of operation and the adaptability of the equipment;

[0017] (3) A fixed frame, guide rollers, locking bolts, and movable grooves are provided, and double-row guide rollers are fixed to the wire guide table through the fixed frame. The position and spacing of the guide rollers can be finely adjusted through the locking bolts and movable grooves to ensure that the straight line is maintained during the stretching process, thereby significantly improving the straightness and uniformity of the finished welding wire. The setting of the double-row guide rollers ensures that the guide wire is subjected to uniform force during the entire stretching process, avoiding breakage or deformation caused by local stress concentration, and improving production efficiency and welding wire quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the steering roller of the utility model when viewed from above;

[0021] Figure 4 It is a schematic diagram of the enlarged structure of the guide roller of the utility model from top view.

[0022] In the figure: 1. base; 2. wastewater tank; 3. water pump; 4. front table; 5. electric control box; 6. steering roller; 7. wire guide table; 8. fixed frame; 9. atomizing nozzle; 10. water distribution pipe; 11. slide; 12. porous filter plate; 13. guide roller; 14. latch; 15. turntable; 16. connecting rod; 17. turning handle; 18. moving groove; 19. locking bolt; 20. sleeve block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4, a wire guide device for welding wire stretching, comprising a base 1 and a wire guide platform 7, a wastewater pool 2 is arranged inside the base 1, a front platform 4 is on the left side of the top of the base 1, and a wire guide platform 7 is on the right side of the top of the base 1, and a flushing mechanism for automatically cleaning the wire to remove surface stains is arranged in the wire guide platform 7, the flushing mechanism comprises a water pump 3 fixedly mounted on the left side of the wastewater pool 2, the output end of the water pump 3 is connected to a water distribution pipe 10 through a pipeline, the water distribution pipe 10 is fixedly mounted on the bottom end of the wire guide platform 7, a plurality of groups of atomizing nozzles 9 are evenly distributed on the water distribution pipe 10, a porous filter plate 12 is inserted in the wire guide platform 7, and the porous filter plate 12 is fixed to the wire guide platform 7 by a latch 14, an electric control box 5 is installed at the front platform 4, the water pump 3 controls the water supply parameters through the electric control box 5, the input end of the water pump 3 is connected to an external water source, six groups of atomizing nozzles 9 are arranged at the water distribution pipe 10, and the water outlet of each group of atomizing nozzles 9 faces upward and is located below the porous filter plate 12;

[0025] Specifically, Figure 1 and Figure 2 As shown, the wastewater pool 2 provides cleaning water through the water pump 3, the atomizing nozzle 9 receives water from the water distribution pipe 10 and sprays it evenly on the guide wire passing over the base 1, and the porous filter plate 12 filters out large particles of debris or pollutants on the outside of the guide wire under the base 1, and can be disconnected from the guide wire platform 7 by the latch 14 at regular intervals for recycling after cleaning. The wastewater pool 2 collects the waste water after cleaning and discharges it. The flushing mechanism effectively removes stains and impurities on the outside of the guide wire.

[0026] Embodiment 2: A slide groove 11 is provided in the front stage 4, and a group of steering rollers 6 are respectively embedded in the slide groove 11. A group of limit blocks embedded in the slide groove 11 and movable are fixed to the end faces of the steering roller 6 shaft frame. A group of rotatable turntables 15 are provided below the steering rollers 6. The turntables 15 are fixed to the bottom end of the front stage 4 through a turn handle 17. A group of connecting rods 16 are respectively hinged on both sides of the turn handle 17. The connecting rods 16 are each hinged to the corresponding limit blocks. The height of the steering rollers 6 is flush with the guide rollers 13. Two groups of steering rollers 6 are provided and are symmetrically distributed about the horizontal center line of the front stage 4.

[0027] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the steering roller 6 realizes the large-angle initial steering of the guide wire. By turning the handle 17, the two sets of connecting rods 16 are driven to pull the steering rollers 6 to move relative to or toward each other, and the spacing is adjusted to adapt to guide wires of different diameters and stretching requirements. The adjustable front steering structure enables the guide wire to achieve predetermined steering and alignment before entering the stretching zone, greatly reducing the risk of breakage during the stretching process.

[0028] Embodiment 3: Four sets of fixing frames 8 are respectively installed at the front and rear ends of the wire guide platform 7, and the fixing frames 8 are respectively fixedly connected to the outer wall of the wire guide platform 7. Two sets of rods extending to the inside of the wire guide platform 7 are welded at the fixing frames 8. Moving grooves 18 are opened inside the rods, and movable sleeves 20 are sleeved at the moving grooves 18. A guide roller 13 is fixed between the two sets of sleeves 20, and locking bolts 19 are respectively fixedly connected between the sleeves 20 and the moving grooves 18. The guide rollers 13 are arranged in two rows, with four sets in each row, which are evenly spaced in the horizontal direction and staggered in the vertical direction.

[0029] Specifically, Figure 1 , Figure 2 and Figure 4 As shown, double-row guide rollers 13 are fixed to the wire guide platform 7 through a fixing frame 8. The position and spacing of the guide rollers 13 can be finely adjusted through locking bolts 19 and movable grooves 18 to ensure that the straight line is maintained during the stretching process, thereby significantly improving the straightness and uniformity of the finished welding wire. The setting of the double-row guide rollers 13 allows the guide wire to be subjected to uniform force during the entire stretching process, avoiding breakage or deformation caused by local stress concentration.

[0030] Working principle: the guide wire passes through two groups of steering rollers 6, and by turning the handle 17, the two groups of connecting rods 16 are driven to pull the steering rollers 6 to move relative or toward each other, and the spacing is adjusted to adapt to guide wires of different diameters and stretching requirements, so that the guide wire can achieve predetermined steering and alignment before entering the stretching area. A constant and adjustable speed motor is arranged in the water pump 3, and the water flow throughput is controlled by the motor speed. The wastewater tank 2 provides cleaning water through the water pump 3, and the atomizing nozzle 9 receives water from the water distribution pipe 10 and sprays it evenly on the guide wire passing through the top of the base 1. The porous filter plate 12 filters out large particles of debris or contaminants on the outside of the guide wire under the base 1, and can be disconnected from the guide wire platform 7 by the latch 14 at regular intervals for recycling after cleaning. The wastewater tank 2 collects the waste water after cleaning and discharges it to remove stains and impurities on the outside of the guide wire. The guide wire passes through double rows and multiple groups of guide rollers 13 to ensure that it remains straight during the stretching process and is subjected to uniform force during the entire stretching process, thereby avoiding breakage or deformation caused by local stress concentration.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A wire guide device for welding wire drawing, comprising a base (1) and a wire guide platform (7), characterized in that: A wastewater pool (2) is arranged inside the base (1), a front table (4) is arranged on the left side of the top of the base (1), a wire guide table (7) is arranged on the right side of the top of the base (1), and a flushing mechanism for automatically cleaning the wire guide to remove surface stains is arranged inside the wire guide table (7); The flushing mechanism comprises a water pump (3) fixedly mounted on the left side of the wastewater pool (2); the output end of the water pump (3) is connected to a water distribution pipe (10) through a pipeline; the water distribution pipe (10) is fixedly mounted on the bottom end of the inner part of the wire guide platform (7); a plurality of groups of atomizing nozzles (9) are evenly distributed on the water distribution pipe (10); a porous filter plate (12) is inserted into the wire guide platform (7); the porous filter plate (12) and the wire guide platform (7) are fixed by a latch (14).

2. A wire guide device for welding wire drawing according to claim 1, characterized in that: An electric control box (5) is installed at the front station (4), and the water supply parameters of the water pump (3) are controlled by the electric control box (5). The input end of the water pump (3) is connected to an external water source.

3. A wire guide device for welding wire drawing according to claim 1, characterized in that: Six groups of atomizing nozzles (9) are arranged at the water distribution pipe (10), and the water outlet of each group of atomizing nozzles (9) is upward and located below the porous filter plate (12).

4. A wire guide device for welding wire drawing according to claim 1, characterized in that: Four sets of fixing frames (8) are respectively installed at the front and rear ends of the wire guide platform (7), and the fixing frames (8) are respectively fixedly connected to the outer wall of the wire guide platform (7). Two sets of rods extending into the interior of the wire guide platform (7) are welded to the fixing frames (8), and movable grooves (18) are respectively provided inside the rods. The movable grooves (18) are respectively sleeved with movable sleeve blocks (20), and a guide roller (13) is fixed between the two sets of sleeve blocks (20). Locking bolts (19) are respectively fixedly connected between the sleeve blocks (20) and the movable grooves (18).

5. A wire guide device for welding wire drawing according to claim 4, characterized in that: The guide rollers (13) are arranged in two rows, with four groups in each row, which are evenly spaced in the horizontal direction and staggered in the vertical direction.

6. A wire guide device for welding wire drawing according to claim 1, characterized in that: A slide groove (11) is provided in the front platform (4), a group of steering rollers (6) are respectively embedded in the slide grooves (11), and a group of limit blocks embedded in the slide grooves (11) and movable are fixed to the end faces of the steering roller (6) shaft frames.

7. A wire guide device for welding wire drawing according to claim 6, characterized in that: A group of rotatable turntables (15) are arranged below the steering roller (6), and the turntables (15) are fixed to the bottom end of the front platform (4) through a turn handle (17). A group of connecting rods (16) are respectively hinged on both sides of the turn handle (17), and each of the connecting rods (16) is hinged to a corresponding limit block.

8. A wire guide device for welding wire drawing according to claim 6, characterized in that: The steering rollers (6) are at a height flush with the guide rollers (13), and two groups of steering rollers (6) are provided and are symmetrically distributed about the horizontal center line of the front stage (4).

Images