Graphite spraying device for aluminum cast rolling production

By adopting a graphite spraying device with a plate chain/crawler structure in aluminum casting and rolling production, the problem that flame spraying equipment is difficult to form a uniform carbonized isolation layer at high temperature and high speed is solved, ensuring the stability of the air intake pipe and the reliability of the spraying device. It realizes efficient formation of carbonized isolation layer and long life of equipment.

CN222221088UActive Publication Date: 2024-12-24YUNNAN HAOXIN ALUMINUM FOIL
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Patent Information

Application Number
CN202421022974.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-24
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing flame spraying equipment is difficult to effectively form a uniform carbonized isolation layer during the high-temperature and high-speed aluminum rolling process, and the air intake pipe is easily damaged in a high-temperature environment, and the uncertain position leads to unstable spraying.

Method used

The intake pipe is arranged inside the plate chain assembly by using a plate chain/crawler structure, and the movement of the intake pipe is defined through the fixed movement direction of the plate chain assembly, preventing random slewing of the position, and the nozzle assembly is realized through the fixing seat and locking screws. Stable reciprocating movement.

Benefits of technology

It effectively prevents spraying instability caused by damage to the intake pipe in high-temperature environment and uncertain position, avoids loosening and air leakage, and ensures the uniform formation of the carbonized isolation layer and the reliability of the spraying device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of equipment, and particularly relates to a graphite spraying device for aluminum cast rolling production, which comprises a mounting seat arranged on one side of a roller, a transverse moving mechanism is arranged on the mounting seat, and the transverse moving mechanism is connected with a spray head component and used for driving the spray head component to transversely move back and forth along the length direction of the roller to realize spraying. A plate chain assembly is arranged on the mounting seat, and one end of the plate chain assembly is connected with the spray head assembly; the plate chain assembly is formed by hinging a plurality of chain links; a through hole is formed in the plate chain assembly in a penetrating mode, a hose is arranged in the through hole in a penetrating mode, the spray head assembly comprises a spray head, and one end of the hose is connected with the spray head. The air inlet pipe is arranged in the plate chain assembly for protection, and meanwhile, the movement direction of the plate chain assembly is fixed, so that the movement direction of the air inlet pipe can be limited, and the situation that the position of the air inlet pipe moves randomly and disorderly due to the fact that a spray head transversely moves in a reciprocating mode for spraying can be effectively prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting and rolling equipment, in particular to a graphite spraying device used for aluminum casting and rolling production. Background Art

[0002] Aluminum foil casting and rolling mill is used to roll aluminum liquid into aluminum plates. During the processing, roll sticking is a common surface defect in aluminum plate casting and rolling. To prevent roll sticking, the usual practice is to use coal gas or natural gas as fuel, and use a flame spray gun to perform incomplete combustion on the roll surface, so that a layer of carbon powder with lubricating effect is sprayed on the roll surface. The carbon powder can separate the aluminum liquid from the roll and avoid the occurrence of roll sticking.

[0003] The upper and lower rolls of the rolling mill each have a set of double spray gun reciprocating motion mechanisms, which drive the spray guns to reciprocate at a suitable speed. During normal operation, the reciprocating speed and stroke of the spray guns are reasonably determined based on the rolling speed, plate width and other conditions, so that the carbide coating can evenly cover the entire working surface of the roll.

[0004] At present, the industry can effectively form a carbide isolation layer on the surface of the roller by flame spraying to avoid the adhesion of molten aluminum on the roller. However, this method is only suitable for low-speed rolling conditions. For high-component alloy products and high-speed conditions, this method cannot effectively form a carbide isolation layer on the roller surface. By directly spraying carbon toner, this method makes the carbide isolation layer formed on the roller surface more uniform and efficient.

[0005] In the existing roller flame spraying equipment, an air intake pipe is connected to the nozzle. The air intake pipe moves horizontally accordingly with the reciprocating horizontal movement of the nozzle. Since the air intake pipe lacks effective limit, its position cannot be effectively limited during the movement, resulting in the air intake pipe moving in an undirected manner. At the same time, during the high-temperature rolling process, the high temperature environment will also affect the life of the air intake pipe. Utility Model Content

[0006] In view of the technical problems existing in the background technology, the utility model provides a graphite spraying device for aluminum casting and rolling production.

[0007] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0008] A graphite spraying device for aluminum casting and rolling production, including a mounting seat arranged on one side of a roller, a transverse movement mechanism being arranged on the mounting seat, the transverse movement mechanism being connected to a nozzle assembly and being used to drive the nozzle assembly to move back and forth transversely along the length direction of the roller to achieve spraying, a plate chain assembly being arranged on the mounting seat, one end of the plate chain assembly being connected to the nozzle assembly; the plate chain assembly being made of a plurality of chain links hinged to each other; a through hole being arranged inside the plate chain assembly, a hose being passed through the through hole, the nozzle assembly comprising a nozzle, one end of the hose being connected to the nozzle.

[0009] Optionally, the nozzle assembly includes a fixing seat one and a fixing seat two, the fixing seat one is provided with a nozzle inside, one end of the nozzle is connected to the nozzle; a fixing seat two is fixed to one side of the fixing seat one, the fixing seat two and the plate chain assembly are detachably connected, and the hose inside the plate chain assembly extends out through one side of the fixing seat two and is detachably connected to the nozzle.

[0010] Optionally, the transverse movement mechanism includes a bearing seat arranged on the mounting seat, a screw rod and a guide rod are arranged in the bearing seat, a screw rod is connected to the screw rod with a screw nut, and one side of the screw nut is fixedly connected to the mounting seat; a sliding hole is arranged inside the mounting seat, and the guide rod is slidably arranged close to the sliding hole.

[0011] Optionally, a slot is provided on the mounting seat, the plate chain assembly is disposed in the slot, and one end of the plate chain assembly is detachably connected to an inner wall of the slot.

[0012] Optionally, an L-shaped connecting rod is provided at the bottom end of the screw nut, a roller is rotatably provided at the bottom of the connecting rod, the roller is provided above the slot, and the roller is provided close to the end surface of the mounting seat.

[0013] Optionally, one end of the plate chain assembly is inserted into the inner wall of the slot and fixed by a locking screw.

[0014] Optionally, one end of the plate chain assembly is inserted into the inner wall of the fixing seat and fixed by locking screw 2.

[0015] Optionally, a guide groove is provided at the bottom end of the guide rod, a slider is slidably provided in the guide groove, and the upper end of the slider is connected to the plate chain assembly.

[0016] The utility model has the following advantages and beneficial effects:

[0017] In the utility model, the intake pipe is arranged inside the plate chain assembly through the plate chain / crawler structure. The intake pipe bends with the bending of the chain plate assembly. The intake pipe is protected inside the plate chain assembly to prevent damage to the intake pipe caused by high temperature and other environments. At the same time, since the movement direction of the plate chain assembly is fixed, the movement direction of the intake pipe can be limited, which can effectively prevent the intake pipe from being randomly positioned or moving around due to the reciprocating horizontal movement of the spray nozzle, and effectively avoid the intake pipe joint from loosening and leaking. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A structural diagram of the graphite spraying device provided by the utility model;

[0019] Figure 2 The structure of the transverse movement mechanism and the nozzle assembly provided by the utility model Figure 1 ;

[0020] Figure 3 The structure of the transverse movement mechanism and the nozzle assembly provided by the utility model Figure 2 ;

[0021] Figure 4 for Figure 2 A partial enlarged view of point a in the middle;

[0022] Figure 5 for Figure 2 Front view of

[0023] Figure 6 for Figure 5 Left view of

[0024] Figure 7 A structural diagram of a single link of a plate chain assembly provided by the utility model;

[0025] Icons: 1-box, 11-inlet, 12-outlet, 13-liquid level gauge, 14-stirring motor, 15-filter cartridge, 16-pump body, 2-spraying device, 3-roller, 4-mounting seat, 41-slot, 42-locking screw one, 5-plate chain assembly, 51-hinge part one, 52-hinge part two, 53-through hole, 6-bearing seat, 61-drive motor, 62-screw, 63-guide rod, 631-guide groove, 64-screw nut, 65-connecting rod, 66-roller, 7-fixing seat two, 71-locking screw two, 72-hose, 84-sprinkler, 8-fixing seat one, 81-slide hole, 82-locking screw three, 83-nozzle, 9-slider. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Example

[0029] like Figure 1 As shown, a graphite spraying device for aluminum casting and rolling production is provided, wherein two spraying devices 2 are provided, and are respectively provided on one side of two rollers 3. It also includes a box 1 for containing graphite, and a stirring mechanism is provided on the box 1, and the stirring mechanism includes a stirring motor 14 and a stirring claw connected to the stirring motor 14, and the stirring claw is provided in the box 1. The box 1 is provided with an inlet 11 and an outlet 12, and a liquid level meter 13. A plurality of filter cartridges 15 are also provided in the box 1, and a pipeline is provided on the filter cartridge 15, and a pump body 16 is provided on the pipeline, and is connected to the spraying device 2 through the pipeline, so that graphite is sprayed on the surface of the roller 3 in high-speed operation.

[0030] like Figures 2 to 7 As shown, the spraying device 2 includes a mounting seat 4 arranged on one side of the roller 3, and a lateral movement mechanism is arranged on the mounting seat 4. The lateral movement mechanism is connected to the spray head assembly to drive the spray head assembly to move back and forth along the length direction of the roller 3 to achieve spraying. A plate chain assembly 5 is arranged on the mounting seat 4, and one end of the plate chain assembly 5 is connected to the spray head assembly; the plate chain assembly 5 is made of a plurality of chain links hinged to each other. Figure 7 As shown, as a preferred embodiment of the utility model, a single link of the plate chain assembly 5 is provided with a hinge part 1 51 and a hinge part 2 52 on both sides of the plate chain assembly 5, respectively. The inner side of the hinge part 1 51 is hollowed out, and the hinge part 2 52 can be provided on the inner side of another connected hinge part 1 51. A through hole 53 is provided through the plate chain assembly 5, and a hose 72 is passed through the through hole 53. The nozzle assembly includes a nozzle 84, and one end of the hose 72 is connected to the nozzle 84. In other words, one end of the plate chain assembly 5 is fixed on the mounting seat 4, and the hose 72 is passed through the plate chain assembly 5, and one end of the hose 72 extends out of the plate chain assembly 5 and is connected to the nozzle 84. The pipeline led out from the box body 1 is connected to the mounting seat 4 and communicated with the hose 72.

[0031] In the utility model, the hose 72 (i.e., the gas intake pipe) is arranged inside the plate chain assembly 5 through the plate chain / crawler structure. The hose 72 bends with the bending of the chain plate assembly. The hose 72 is protected inside the plate chain assembly 5, which can prevent the hose 72 from being damaged by high temperature and other environments. At the same time, since the movement direction of the plate chain assembly 5 is fixed, the movement direction of the hose 72 can be limited, which can effectively prevent the hose 72 from randomly moving around due to the reciprocating horizontal movement of the nozzle 84 for spraying, and effectively avoid the occurrence of looseness and air leakage at the joint of the hose 72.

[0032] like Figures 2 to 7 As shown, the nozzle assembly includes a fixing seat 1 8 and a fixing seat 2 7. A hole is provided inside the fixing seat 1 8, and a nozzle 83 is provided in the hole. A locking screw 3 82 is provided on the upper end of the fixing seat 1 8 for tightening and fixing the nozzle 83. One end of the nozzle 83 is connected to a nozzle 84. A fixing seat 2 7 is fixed to one side of the fixing seat 1 8. The fixing seat 2 7 and the plate chain assembly 5 are detachably connected. The hose 72 inside the plate chain assembly 5 extends through one side of the fixing seat 2 7 and is detachably connected to the nozzle 83. This structure facilitates the disassembly and assembly of the plate chain assembly 5 and the hose 72. One end of the plate chain assembly 5 is plugged into the inner wall of the fixing seat 2 7 and fixed by the locking screw 2 71. That is, the fixing seat 2 7 is hollow inside, the plate chain assembly 5 at the end is inserted into the fixing seat 2 7, and is fixed by the locking screw 2 71, and the hose 72 extends from the through hole 53 of the plate chain assembly 5 at the end, and extends through one side of the fixing seat 2 7 to be connected to the nozzle 83.

[0033] like Figures 2 to 7 As shown, the transverse movement mechanism includes two bearing seats 6 arranged on the mounting seat 4, a screw 62 and a guide rod 63 are arranged in the bearing seat 6, a screw nut 64 is matched and connected to the screw 62, and one end of the screw 62 is connected to the driving motor 61. One side of the screw nut 64 is fixedly connected to the fixed seat 8; a sliding hole 81 is arranged inside the fixed seat 8, and the guide rod 63 is slidably arranged close to the sliding hole 81. The driving motor 61 drives the fixed seat 8 to move back and forth, thereby realizing the reciprocating and transverse spraying operation of the nozzle 84.

[0034] like Figure 2 , Figure 4 As shown, a slot 41 is provided on the mounting seat 4, and the plate chain assembly 5 is partially provided in the slot 41, which is convenient for regularizing the plate chain assembly 5, and one end of the plate chain assembly 5 is detachably connected to the inner wall of the slot 41. Specifically, one end of the plate chain assembly 5 is plugged into the inner wall of the slot 41 and fixed by a locking screw 42, which is convenient for disassembly and assembly of the plate chain assembly 5.

[0035] Furthermore, an L-shaped connecting rod 65 is provided at the bottom end of the screw nut 64, and a roller 66 is rotatably provided at the bottom of the connecting rod 65. The roller 66 is provided above the slot 41, and the roller 66 is provided close to the end surface of the mounting seat 4. Such a design is to ensure that the roller 66 always travels on the slot 41 during the reciprocating transverse movement of the nozzle 84, and the plate chain assembly 5 is limited by the roller 66 to ensure that the plate chain assembly 5 is limited in the slot 41, and to prevent the plate chain assembly 5 from loosening and falling out of the slot 41.

[0036] like Figure 2 , Figure 3 As shown, the bottom end of the guide rod 63 is provided with a guide groove 631, and a slider 9 is slidably provided in the guide groove 631, and the upper end of the slider 9 is connected to the plate chain assembly 5. Such a design is to set the slider 9 on the middle section of the plate chain assembly 5, and the slider 9 is slidably set on the guide rod 63. During the reciprocating transverse movement of the plate chain assembly 5, the slider 9 can provide a certain support to prevent the plate chain assembly 5 from sagging or collapsing excessively. Of course, since the hose 72 has a certain toughness, the hose 72 can also play a certain supporting role on the plate chain assembly 5 to prevent the plate chain assembly 5 from sagging or collapsing near the bending part. The number of sliders 9 can be set to one or more according to the length of the stroke, which is not limited here.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A graphite spraying device for aluminum casting and rolling production, comprising a mounting seat arranged on one side of a roll, a lateral movement mechanism arranged on the mounting seat, the lateral movement mechanism being connected to a spray head assembly and used to drive the spray head assembly to laterally move back and forth along the length direction of the roll to achieve spraying, characterized in that : A plate chain assembly is arranged on the mounting seat, one end of which is connected to the nozzle assembly; the plate chain assembly is made of a plurality of chain links hinged to each other; a through hole is arranged inside the plate chain assembly, a hose is passed through the through hole, the nozzle assembly includes a nozzle, and one end of the hose is connected to the nozzle.

2. The graphite spraying device for aluminum casting and rolling production according to claim 1 is characterized in that: The nozzle assembly includes a fixing seat 1 and a fixing seat 2, wherein a nozzle is arranged inside the fixing seat 1, and one end of the nozzle is connected to the nozzle; a fixing seat 2 is fixed to one side of the fixing seat 1, and the fixing seat 2 is detachably connected to the plate chain assembly, and a hose inside the plate chain assembly extends out through one side of the fixing seat 2 and is detachably connected to the nozzle.

3. The graphite spraying device for aluminum casting and rolling production according to claim 2 is characterized in that: The transverse movement mechanism includes a bearing seat arranged on the mounting seat, a screw rod and a guide rod are arranged in the bearing seat, a screw rod nut is connected to the screw rod, and one side of the screw rod nut is fixedly connected to the mounting seat; a sliding hole is arranged inside the mounting seat, and the guide rod is slidably arranged close to the sliding hole.

4. The graphite spraying device for aluminum casting and rolling production according to claim 3 is characterized in that: The mounting seat is provided with a slot, the plate chain assembly is arranged in the slot, and one end of the plate chain assembly is detachably connected to the inner wall of the slot.

5. The graphite spraying device for aluminum casting and rolling production according to claim 4 is characterized in that: An L-shaped connecting rod is arranged at the bottom end of the screw nut, a roller is rotatably arranged at the bottom of the connecting rod, the roller is arranged above the card slot, and the roller is arranged close to the end surface of the mounting seat.

6. The graphite spraying device for aluminum casting and rolling production according to claim 4 is characterized in that: One end of the plate chain assembly is plugged into the inner wall of the slot and fixed by a locking screw.

7. The graphite spraying device for aluminum casting and rolling production according to claim 4 is characterized in that: One end of the plate chain assembly is plugged into the inner wall of the fixing seat and fixed by a second locking screw.

8. The graphite spraying device for aluminum casting and rolling production according to claim 4 is characterized in that: The bottom end of the guide rod is provided with a guide groove, a sliding block is slidably provided in the guide groove, and the upper end of the sliding block is connected to the plate chain assembly.