Steel ladle molten pool brick with high compression strength
By introducing structural design of inserts, slots, reinforcement rods and compression pads into the ladle molten pool bricks, the problem of poor compression performance is solved, significantly improving its compressive resistance and service life, and in the corrosion-proof layer and isolation The thermal layer ensures its stability in high temperature environments under the protection of the thermal layer.
Patent Information
- Application Number
- CN202420774907.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing ladle molten pool tiles have weak compressive resistance and are prone to rupture or deform when subjected to external pressure, resulting in a short service life.
A ladle molten pool brick including bricks, through holes, compression pads and reinforcement rods was designed. The compression resistance of the bricks was improved through the structural design of insert blocks, slots, reinforcement rods and compression pads. Under the protection of the anti-corrosion layer and the heat insulation layer, its overall structural strength and stability are enhanced.
It effectively improves the compressive performance and service life of ladle molten pool bricks, ensuring that they maintain stability and integrity in high temperature and harsh environments.
Smart Images

Figure CN222221125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ladle molten pool bricks, in particular to a ladle molten pool brick with high compressive strength. Background Art
[0002] Ladle bath brick is a kind of refractory material, mainly used for ladle lining. Ladle bath brick is usually made of high alumina, mullite or corundum and other raw materials, through high temperature firing process. It has excellent high temperature performance, corrosion resistance and thermal shock resistance, can withstand the high temperature and chemical erosion of molten steel, and prevent molten steel leakage and pollution.
[0003] The existing ladle pool bricks have weak compressive performance and cannot effectively resist the influence of external pressure on the ladle pool bricks. The ladle pool bricks are prone to cracking or deformation when subjected to greater pressure, resulting in a short service life. For example, a lightweight insulating magnesium-aluminum-carbon brick for a ladle pool disclosed in announcement number CN201820493155.7 does not have a compressive structure, resulting in insufficient strength during use. When subjected to external pressure and impact force, the use effect and service life of the magnesium-aluminum-carbon bricks are affected, and the internal structure of the magnesium-aluminum-carbon bricks is damaged.
[0004] Therefore, it is necessary to invent a ladle molten pool brick with high compressive strength to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a ladle molten pool brick with high compressive strength to solve the problems of poor compressive performance and low structural strength in the technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ladle melt pool brick with high compressive strength, comprising a brick body, a through hole and a pressure-resistant pad, a No. 1 plug block is fixedly installed on the front and rear sides of the brick body, a No. 1 slot is opened on the other front and rear sides of the brick body, a No. 2 plug block is fixedly installed on the top of the brick body, a No. 2 slot is opened on the bottom of the brick body, a No. 3 plug block is fixedly installed on the left and right sides of the brick body, a No. 3 slot is opened on the other left and right sides of the brick body, a through hole is opened at the center of the brick body, a No. 1 reinforcing rod is horizontally arranged inside the through hole, a No. 2 reinforcing rod is fixedly installed on the No. 1 reinforcing rod, a pressure-resistant pad is fixedly installed on the top of the brick body, and a No. 1 anti-corrosion layer and a No. 2 anti-corrosion layer are provided on the bottom and top of the brick body.
[0007] Preferably, the No. 1 plug-in block is snap-fitted to the No. 1 slot, the No. 2 plug-in block is snap-fitted to the No. 2 slot, the No. 1 plug-in block and the No. 2 plug-in block are designed in a semicircular structure, the No. 3 plug-in block is snap-fitted to the No. 3 slot, and the No. 3 plug-in block is designed in a cylindrical structure, so that multiple bricks can be tightly connected together, thereby improving the tightness of the brick splicing.
[0008] Preferably, a plurality of the No. 2 reinforcing rods are provided, and the plurality of the No. 2 reinforcing rods are steel bars. The plurality of the No. 2 reinforcing rods can play a supporting and connecting role, and can improve the overall structural strength of the ladle molten pool bricks.
[0009] Preferably, the compression pad is designed in an inverted "V" shape, and a plurality of the compression pads are provided, and the plurality of the compression pads are evenly distributed in a rectangular array, and the plurality of the compression pads are fixedly bonded to the brick body by adhesive, so that the compression pad can improve the compression resistance of the ladle molten pool bricks.
[0010] Preferably, an airbag is fixedly installed inside the pressure-resistant pad, and the airbag is designed in an elliptical structure, so that the airbag can play a certain buffering role, thereby increasing the pressure resistance and thermal shock resistance of the ladle molten pool bricks.
[0011] Preferably, the No. 1 anti-corrosion layer and the No. 2 anti-corrosion layer are asphalt epoxy resin anti-corrosion materials, and an insulation layer, a fireproof layer and a gravel layer are arranged between the No. 1 anti-corrosion layer and the No. 2 anti-corrosion layer, so that the No. 1 anti-corrosion layer and the No. 2 anti-corrosion layer can improve the anti-corrosion performance of the ladle melt pool bricks.
[0012] Preferably, the No. 1 anti-corrosion layer, the No. 2 anti-corrosion layer, the thermal insulation layer, the fireproof layer and the gravel layer are all connected by an adhesive, the thermal insulation layer is arranged above the No. 1 anti-corrosion layer, the fireproof layer is arranged above the thermal insulation layer, and the gravel layer is arranged above the fireproof layer, so that the adhesive can tightly combine the layers together to ensure their stability.
[0013] Preferably, the thermal insulation layer is made of perlite, the fireproof layer is made of aluminum fireclay, and the gravel layer is made of quartz sand raw material, so that the thermal insulation layer, the fireproof layer and the gravel layer respectively have the functions of reducing heat transfer, preventing fire and improving impact resistance, which helps to protect the structural integrity and stability of the ladle melt pool bricks.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. Through the arrangement of No. 1 plug, No. 1 slot, No. 2 plug, No. 2 slot, No. 3 plug and No. 3 slot, it can be more closely combined with other surrounding bricks, thereby increasing its fixing effect, which helps to prevent the ladle molten pool bricks from moving or falling off during use, ensuring that they are always kept in the correct position, reducing the problem of the gap between the ladle molten pool bricks becoming larger or deforming in the future;
[0016] 2. Through the No. 1 reinforcing rod, the No. 2 reinforcing rod and the pressure pad, the No. 1 reinforcing rod and the No. 2 reinforcing rod arranged inside the through hole can play the role of supporting and dispersing pressure, so that the ladle molten pool bricks are more evenly stressed when subjected to external pressure, thereby increasing the compression resistance of the brick body, increasing the bearing capacity and stability of the ladle molten pool bricks, and when the bricks are stacked, the pressure pad and the internal air bag can disperse the pressure and buffer the effect, effectively improving the compression performance of the ladle molten pool bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the second slot and the third slot of the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the second plug-in block and the third plug-in block of the utility model;
[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the brick body of the utility model;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the first reinforcing rod and the second reinforcing rod of the utility model;
[0022] Figure 6 For the utility model Figure 4 A in the middle is an enlarged schematic diagram of the three-dimensional structure.
[0023] Description of reference numerals:
[0024] 1. Brick body; 2. Block No. 1; 3. Slot No. 1; 4. Block No. 2; 5. Slot No. 2; 6. Block No. 3; 7. Slot No. 3; 8. Through hole; 9. Reinforcement rod No. 1; 10. Reinforcement rod No. 2; 11. Compression pad; 12. Airbag; 13. Anti-corrosion layer No. 1; 14. Heat insulation layer; 15. Fireproof layer; 16. Gravel layer; 17. Anti-corrosion layer No. 2. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model provides Figure 1-6 A ladle melt pool brick with high compressive strength shown in the figure comprises a brick body 1, a through hole 8 and a pressure-resistant pad 11, a No. 1 plug block 2 is fixedly installed on the front and rear sides of the brick body 1, a No. 1 slot 3 is opened on the other front and rear sides of the brick body 1, a No. 2 plug block 4 is fixedly installed on the top of the brick body 1, a No. 2 slot 5 is opened at the bottom of the brick body 1, a No. 3 plug block 6 is fixedly installed on the left and right sides of the brick body 1, a No. 3 slot 7 is opened on the other left and right sides of the brick body 1, a through hole 8 is opened at the center of the brick body 1, a No. 1 reinforcing rod 9 is horizontally arranged inside the through hole 8, a No. 2 reinforcing rod 10 is fixedly installed on the No. 1 reinforcing rod 9, a pressure-resistant pad 11 is fixedly installed on the top of the brick body 1, and a No. 1 anti-corrosion layer 13 and a No. 2 anti-corrosion layer 17 are provided at the bottom and top of the brick body 1.
[0027] There is a snap-fit connection between the No. 1 plug block 2 and the No. 1 slot 3, a snap-fit connection between the No. 2 plug block 4 and the No. 2 slot 5, a semicircular structure design between the No. 1 plug block 2 and the No. 2 plug block 4, a snap-fit connection between the No. 3 plug block 6 and the No. 3 slot 7, a cylindrical structure design, a plurality of No. 2 reinforcing rods 10 are provided, and the plurality of No. 2 reinforcing rods 10 are steel bars, and the plurality of No. 2 reinforcing rods 10 are equidistantly distributed inside the through hole 8, the compression pad 11 is designed in an inverted "V" shape, a plurality of compression pads 11 are provided, and the plurality of compression pads 11 are evenly distributed in a rectangular array, and the plurality of compression pads 11 are fixedly attached to the brick body 1 by adhesive, and an airbag 12 is fixedly installed inside the compression pad 11, and the airbag 12 is designed in an elliptical structure.
[0028] The No. 1 anti-corrosion layer 13 and the No. 2 anti-corrosion layer 17 are asphalt epoxy resin anti-corrosion materials, and a heat insulation layer 14, a fireproof layer 15 and a gravel layer 16 are arranged between the No. 1 anti-corrosion layer 13 and the No. 2 anti-corrosion layer 17. The No. 1 anti-corrosion layer 13, the No. 2 anti-corrosion layer 17, the heat insulation layer 14, the fireproof layer 15 and the gravel layer 16 are all connected by an adhesive. The heat insulation layer 14 is arranged above the No. 1 anti-corrosion layer 13, the fireproof layer 15 is arranged above the heat insulation layer 14, and the gravel layer 16 is arranged above the fireproof layer 15. The heat insulation layer 14 is made of perlite, the fireproof layer 15 is made of aluminum fire clay, and the gravel layer 16 is made of quartz sand raw material.
[0029] Working principle of this utility model:
[0030] Refer to the instruction manual Figure 1-3 When using the utility model, first, when using the ladle molten pool brick, the No. 1 plug block 2 of multiple brick bodies 1 can be spliced with the No. 1 slot 3, the No. 2 plug block 4 can be spliced with the No. 2 slot 5, and the No. 3 plug block 6 can be spliced with the No. 3 slot 7, so that the brick body 1 is more closely combined with other surrounding brick bodies 1, thereby increasing its fixing effect;
[0031] Refer to the instruction manual Figure 4-6When the utility model is used, when the ladle molten pool bricks are stacked and spliced for normal use, the No. 1 reinforcing rod 9 and the No. 2 reinforcing rod 10 play a supporting and connecting role in the brick body 1, which can improve the overall structural strength of the brick body 1, increase the compression resistance of the brick body 1, and effectively improve the bearing capacity and stability of the brick body 1. When the brick bodies 1 are spliced and combined together, the elastic deformation of the compression pad 11 and the air bag 12 can be used to absorb part of the pressure, which can disperse the external pressure, increase the force-bearing area of the brick body 1, and reduce the phenomenon of local stress concentration, thereby improving its compression resistance;
[0032] At the same time, the No. 1 anti-corrosion layer 13 and the No. 2 anti-corrosion layer 17 can improve the anti-corrosion performance of the ladle bath bricks. The thermal insulation layer 14, the fireproof layer 15 and the gravel layer 16 help to reduce heat transfer, prevent fire and improve impact resistance, and help to protect the structural integrity and stability of the ladle bath bricks. The multi-layer structure can improve the performance and safety of the ladle bath bricks, so that it can maintain a stable operating state under harsh environments such as high temperature and fire prevention.
Claims
1. A ladle bath brick with high compressive strength, comprising a brick body (1), a through hole (8) and a compressive pad (11), characterized in that: A No. 1 plug block (2) is fixedly installed on the front and rear sides of the brick body (1), a No. 1 slot (3) is provided on the other front and rear sides of the brick body (1), a No. 2 plug block (4) is fixedly installed on the top of the brick body (1), a No. 2 slot (5) is provided on the bottom of the brick body (1), a No. 3 plug block (6) is fixedly installed on the left and right sides of the brick body (1), a No. 3 slot (7) is provided on the other left and right sides of the brick body (1), a through hole (8) is provided at the center of the brick body (1), a No. 1 reinforcing rod (9) is transversely arranged inside the through hole (8), a No. 2 reinforcing rod (10) is fixedly installed on the No. 1 reinforcing rod (9), an anti-pressure pad (11) is fixedly installed on the top of the brick body (1), and a No. 1 anti-corrosion layer (13) and a No. 2 anti-corrosion layer (17) are provided at the bottom and top of the brick body (1).
2. A ladle bath brick with high compressive strength according to claim 1, characterized in that: The No. 1 plug block (2) is snap-fitted to the No. 1 slot (3), the No. 2 plug block (4) is snap-fitted to the No. 2 slot (5), the No. 1 plug block (2) and the No. 2 plug block (4) are designed in a semicircular structure, the No. 3 plug block (6) is snap-fitted to the No. 3 slot (7), and the No. 3 plug block (6) is designed in a cylindrical structure.
3. The ladle bath brick with high compressive strength according to claim 1, characterized in that: A plurality of the second reinforcing rods (10) are provided, and the plurality of the second reinforcing rods (10) are steel bars. The plurality of the second reinforcing rods (10) are evenly distributed inside the through hole (8).
4. The ladle bath brick with high compressive strength according to claim 1, characterized in that: The anti-compression pad (11) is designed in an inverted "V"-shaped structure. A plurality of the anti-compression pads (11) are provided. The plurality of the anti-compression pads (11) are evenly distributed in a rectangular array. The plurality of the anti-compression pads (11) are fixedly bonded to the brick body (1) by adhesive.
5. The ladle bath brick with high compressive strength according to claim 4, characterized in that: An air bag (12) is fixedly installed inside the anti-pressure pad (11), and the air bag (12) is designed to be an elliptical structure.
6. The ladle bath brick with high compressive strength according to claim 1, characterized in that: The first anti-corrosion layer (13) and the second anti-corrosion layer (17) are asphalt epoxy resin anti-corrosion materials, and a heat insulation layer (14), a fireproof layer (15) and a gravel layer (16) are arranged between the first anti-corrosion layer (13) and the second anti-corrosion layer (17).
7. The ladle bath brick with high compressive strength according to claim 6, characterized in that: The first anti-corrosion layer (13), the second anti-corrosion layer (17), the heat-insulating layer (14), the fire-proof layer (15) and the gravel layer (16) are all connected by an adhesive; the heat-insulating layer (14) is arranged above the first anti-corrosion layer (13); the fire-proof layer (15) is arranged above the heat-insulating layer (14); and the gravel layer (16) is arranged above the fire-proof layer (15).
8. The ladle bath brick with high compressive strength according to claim 7, characterized in that: The heat insulation layer (14) is made of perlite, the fireproof layer (15) is made of aluminum fire clay, and the gravel layer (16) is made of quartz sand raw material.
