Alloy bar sawing device
By designing alloy rod sawing device, the continuous conveying and automatic sawing of alloy rods are achieved by using transport belts and drive devices, the problems of low efficiency and insufficient safety of traditional sawing devices are solved, the sawing efficiency and quality are improved, and the sawing efficiency and quality are reduced. Cost and environmental impact.
Patent Information
- Application Number
- CN202420825812.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-20
AI Technical Summary
When traditional sawing devices deal with alloy rods, the saw blades have severe wear, low cutting efficiency, poor cut quality, and produce high heat and noise, which is difficult to meet the efficient and precise requirements of industrial production, increasing production costs and environmental threats.
An alloy rod sawing device is designed, including a support main frame, an alloy rod conveying assembly and a sawing assembly, which adopts a transport belt, a limit frame, a pressure plate, a rotating transport wheel, a drive motor, a belt transmission system and a precise guide pipe. Achieve continuous conveying and automated sawing of alloy rods to ensure the accuracy and stability of sawing.
It improves sawing efficiency and quality, reduces labor intensity, extends the service life of the equipment, improves work safety and production efficiency, reduces energy consumption and waste rate, and ensures the dimensional accuracy and surface quality of the workpiece after cutting.
Smart Images
Figure CN222221313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy rod sawing, in particular to an alloy rod sawing device. Background Art
[0002] Alloys are materials synthesized by two or more metal elements or metal and non-metal elements through a specific process, and have unique physical and chemical properties, such as high strength, corrosion resistance, wear resistance, and light weight. However, these alloys are often more difficult to process than single metals, especially during sawing, because of their high hardness, fast heat conduction, and easy generation of hardened layers, which require high sawing tools and processes. When processing alloy bars, traditional cutting devices may not meet the high efficiency and precision requirements of industrial production due to severe saw blade wear, low cutting efficiency, and poor incision quality (such as burrs, cracks, deformation, etc.). Especially for high-performance alloys, such as titanium alloys and nickel-based alloys, it is more difficult to saw. With the acceleration of the pace of industrial production and technological progress, improving sawing efficiency has become the key to reducing costs and increasing production capacity. Traditional cutting methods may lead to problems such as short saw blade life, frequent replacement, high energy consumption, and high scrap rate, which increase production costs. The heat and noise generated during the sawing of alloy bars are large, and harmful dust and metal chips may be generated, posing a threat to the health of operators and the environment. Therefore, efficient sawing devices usually include cooling and lubrication systems to reduce heat and dust while ensuring a safe working environment. In high-end manufacturing, alloy bars are often used in aerospace, automobile manufacturing, precision instruments and other fields, which requires the workpieces to have extremely high dimensional accuracy and excellent surface quality after sawing. In summary, a special efficient cutting device for alloy bars is designed and manufactured to solve the above challenges and achieve high-quality sawing operations for various alloy bars quickly, accurately, economically and safely, so as to meet the needs of modern industrial production. Utility Model Content
[0003] The utility model aims to solve one of the problems in alloy rod sawing technology at least to a certain extent. To this end, the utility model provides an alloy rod sawing device.
[0004] The technical solution adopted by the utility model to solve the technical problem is: an alloy rod sawing device, the alloy rod sawing device specifically includes a supporting main frame, an alloy rod conveying assembly and a sawing assembly, the alloy rod conveying assembly includes a conveying belt, a limiting frame, a pressing plate, a limiting wheel and a rotating conveying wheel, the conveying belt is arranged on the surface of the supporting main frame, the limiting frame is arranged on one side of the conveying belt, the limiting wheel is connected under the limiting frame, the pressing plate is connected to one side of the limiting frame through a spring and a hinge, the rotating conveying wheel is laid on the surface of the supporting main frame, and the conveying belt is arranged under A driving device is provided, and the sawing assembly includes a supporting frame, a fixed plate, a rotating guide rod, a saw shaft wheel, a motor connecting frame and a saw shaft motor. The supporting frame is provided with a rotating guide rod, and the fixed plate is movably installed on the rotating guide rod. The supporting frame is also provided with a lifting and adjusting screw rod, and the lifting and adjusting screw rod is connected to the fixed plate through a thread. The lifting and adjusting screw rod is provided with a translation sliding plate, and the translation sliding plate is connected to the fixed plate through a thread. The saw shaft motor is installed on the translation sliding plate by being arranged at the bottom of the motor connecting frame, and the saw shaft wheel is installed at the end of the saw shaft motor.
[0005] In a preferred embodiment of the utility model, the driving device includes a driving motor, a first belt, a second belt and a transfer wheel, the driving motor is arranged below the supporting body frame, the first belt connects the driving motor and the transfer wheel, and the second belt connects the transfer wheel and the conveyor belt.
[0006] In a preferred embodiment of the utility model, a first position-limiting through pipe and a second position-limiting through pipe are arranged in the support frame, and the first position-limiting through pipe and the second position-limiting through pipe are spaced apart and are located on the same axis.
[0007] In a preferred embodiment of the utility model, a debris collection port is provided at the bottom of the support frame, and a collection box is provided under the debris collection port.
[0008] In a preferred embodiment of the utility model, a safety shield and an emergency stop button are provided on the side of the support frame.
[0009] The beneficial effects of the utility model are as follows: after adopting the above structure, the continuous and smooth conveying of the alloy rods can be achieved through the conveying belt and the driving device (driving motor, first belt, second belt and transfer wheel) in the alloy rod conveying assembly, which greatly improves the production efficiency, reduces manual intervention, and realizes the automation of sawing operation. The design of the limit frame, the limit wheel and the pressure plate ensures the accurate position and stability of the alloy rods during the conveying process, prevents deviation and slipping, and ensures the accuracy of sawing. The rotating guide rod, the lifting and adjusting screw rod and the translation sliding plate in the sawing assembly enable the saw shaft motor and the saw shaft wheel to be flexibly adjusted in three-dimensional space to meet the sawing requirements of alloy rods of different specifications. At the same time, the first limit through pipe and the second limit through pipe provide precise guidance for the saw shaft wheel to ensure the linearity and accuracy of the sawing action. Through reasonable mechanical structure design and component layout, the device structure is stable, can withstand the vibration and impact force generated during the sawing process, and prolongs the service life of the equipment. In summary, the alloy rod sawing device of the utility model not only improves the sawing efficiency and quality, reduces labor intensity, but also greatly improves work safety and equipment reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the front view structure of the main body of the utility model;
[0011] Figure 2 It is a schematic diagram of the sawing assembly structure of the utility model;
[0012] In the figure: 1-support main frame, 2-conveying belt, 3-limiting frame, 4-pressing plate, 5-limiting wheel, 6-rotating transport wheel, 7-supporting frame, 8-fixing plate, 9-rotating guide rod, 10-saw shaft wheel, 11-motor connecting frame, 12-saw shaft motor, 13-lifting and lowering adjustment screw rod, 14-translational sliding plate, 15-driving motor, 16-first belt, 17-second belt, 18-transfer wheel, 19-first limiting through pipe, 20-second limiting through pipe, 21-crushed material collection port, 22-collection box, 23-safety shield, 24-emergency stop button. DETAILED DESCRIPTION
[0013] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0014] like Figure 1 and Figure 2As shown, an alloy rod sawing device, the alloy rod sawing device specifically includes a supporting main frame 1, an alloy rod conveying assembly and a sawing assembly, the alloy rod conveying assembly includes a conveying belt 2, a limiting frame 3, a pressing plate 4, a limiting wheel 5 and a rotating conveying wheel 6, the conveying belt 2 is arranged on the surface of the supporting main frame 1, the limiting frame 3 is arranged on one side of the conveying belt 2, the limiting wheel 5 is connected under the limiting frame 3, the pressing plate 4 is connected to one side of the limiting frame 3 through a spring and a hinge, the rotating conveying wheel 6 is laid on the surface of the supporting main frame 1, a driving device is arranged under the conveying belt 2, and the sawing assembly includes a supporting frame 7, a fixing plate 8, a rotating guide rod 9, a saw shaft wheel 10, a motor connecting frame 11 and a saw shaft motor 1 2, a rotating guide rod 9 is provided on the support frame 7, and a fixed plate 8 is movably installed on the rotating guide rod 9. A lifting adjustment screw rod 13 is also provided on the support frame 7, and the lifting adjustment screw rod 13 is connected to the fixed plate 8 through a thread. A translation sliding plate 14 is provided on the lifting adjustment screw rod 13, and the translation sliding plate 14 is connected to the fixed plate 8 through a thread. The saw shaft motor 12 is installed on the translation sliding plate 14 by being arranged at the bottom of the motor connecting frame 11, and a saw shaft wheel 10 is installed at the end of the saw shaft motor 12. In the implementation, the support main frame 1 provides a stable support platform to ensure the stability and safety of the entire sawing device during work, and the structure is firm and can withstand the vibration generated during the sawing process. The conveyor belt 2 on the alloy rod conveying assembly can continuously and smoothly convey the alloy rods, improve production efficiency, cooperate with the driving device to realize automatic conveying, reduce manual operation, and the limit frame 3 and the limit wheel 5 ensure that the alloy rods maintain the correct position and direction during the conveying process to prevent deviation or slipping. The limit wheel 5 further enhances the stability of the alloy rods and ensures the accuracy of sawing. The pressing plate 4 can adaptively adjust the clamping force on the alloy rods through the connection of the spring and the hinge, which not only ensures the stability of the alloy rods, but also avoids damage caused by excessive clamping. The rotating transport wheel 6 assists the conveyor belt 2 in completing the conveying task of the alloy rods, thereby improving the conveying efficiency. The support frame 7 on the sawing assembly provides stable support for the sawing process to ensure the accuracy and safety of sawing. The fixed plate 8 and the rotating guide rod 9 allow the sawing assembly to be adjusted in a certain range to adapt to alloy rods of different specifications and lengths. The saw shaft wheel 10, the motor connecting frame 11 and the saw shaft motor 12 provide sawing power. The saw shaft wheel 10 realizes the sawing action and can cut off the alloy rod quickly and accurately. The motor connecting frame 11 ensures the stable installation of the saw shaft motor 12, thereby improving the stability of sawing. The lifting and lowering adjustment screw rod 13 and the translation sliding plate 14 realize fine-tuning of the height and horizontal position of the sawing assembly to adapt to different sawing requirements.
[0015] like Figure 1As shown, on the basis of the above method, the driving device includes a driving motor 15, a first belt 16, a second belt 17 and a transfer wheel 18. The driving motor 15 is arranged below the supporting main frame 1. The first belt 16 connects the driving motor 15 and the transfer wheel 18. The second belt 17 connects the transfer wheel 18 and the conveyor belt 2. In the implementation, the driving motor 15 transmits power to the transfer wheel 18 through the first belt 16, and then the second belt 17 transmits power to the conveyor belt 2, so as to realize continuous and efficient power transmission. The belt transmission method has high efficiency and can reduce the loss of energy in the transmission process, thereby realizing energy saving and high efficiency. This helps to reduce the operating cost of the equipment and improve the overall economic benefits.
[0016] like Figure 2 As shown, on the basis of the above method, a first limit tube 19 and a second limit tube 20 are further provided in the support frame 7. The first limit tube 19 and the second limit tube 20 are spaced apart and are located on the same axis. In implementation, the first limit tube 19 and the second limit tube 20 provide precise guiding and positioning functions for the saw shaft wheel 10. During the sawing process, the saw shaft wheel can move smoothly along the two limit tubes, ensuring the linearity and accuracy of the sawing. Since the two limit tubes are located on the same axis, they together form a stable support structure, which enhances the stability of the saw shaft wheel during the sawing process. This stability helps to reduce vibration and shaking during the sawing process. By providing precise guidance and stable support for the saw shaft wheel, the limit tube can reduce the wear and deformation of the saw shaft wheel during the sawing process, thereby extending its service life.
[0017] like Figure 1 As shown, on the basis of the above method, a scrap collection port 21 is further provided at the bottom of the support frame 7, and a collection box 22 is provided under the scrap collection port 21. In practice, a large amount of scraps and sawdust will be generated when sawing the alloy rod. If not cleaned up in time, it will not only occupy the working space, but also may cause damage to the equipment. By providing the scrap collection port 21 and the collection box 22, these scraps can be conveniently collected and stored, which greatly simplifies the cleaning process and improves work efficiency.
[0018] like Figure 1 As shown, based on the above method, a safety shield 23 and an emergency stop button 24 are further provided on the side of the support frame 7. In practice, the safety shield 23 provides additional safety protection to prevent the operator from being injured during the sawing process. The emergency stop button 24 allows the equipment to be stopped quickly in an emergency to ensure safe operation.
[0019] In the specific working process of the new alloy rod sawing device, first, the alloy rod to be sawed is placed on the conveyor belt 2, and the position is limited by the limit frame 3 and the limit wheel 5 to ensure the stability and correct guidance of the alloy rod during the conveying process. The pressure plate 4 automatically presses the alloy rod under the action of the spring, and the pressing force is appropriately adjusted according to the size and hardness of the alloy rod. Start the driving device, the driving motor 15 drives the transfer wheel 18 to rotate through the first belt 16, and then transmits the power to the conveyor belt 2 through the second belt 17, so that the conveyor belt 2 starts to move at a uniform speed, continuously and smoothly transports the alloy rod to the sawing position, and according to the specifications of the alloy rod to be sawed, the height and parallel position of the sawing assembly are adjusted by rotating the lifting and lowering adjustment screw rod 13 and the translation sliding plate 14 to ensure that the saw shaft wheel 10 is aligned with the preset cutting point of the alloy rod. The saw shaft motor 12 is started under the stable support of the motor connecting frame 11, driving the saw shaft wheel 10 to rotate at high speed to realize the sawing action of the alloy rod. The saw shaft wheel 10 ensures the linearity and accuracy of the sawing trajectory under the precise guidance and positioning of the first limit tube 19 and the second limit tube 20. The debris and sawdust generated during the sawing process fall into the collection box 22 through the debris collection port 21 at the bottom of the support frame 7 for collection, keeping the working environment clean and tidy and avoiding potential damage to the equipment caused by debris. During the entire working process, the safety shield 23 protects the operator from direct damage from the sawing parts, and the emergency stop button 24 is ready to quickly cut off the power supply of the equipment in an emergency to ensure the safety of the sawing operation. Through the above steps, the new alloy rod sawing device realizes the automated, efficient and high-precision sawing of alloy rods and ensures the safety of the operation process.
[0020] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0021] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. An alloy rod sawing device, characterized in that: The alloy rod sawing device specifically comprises a supporting body frame, an alloy rod conveying assembly and a sawing assembly. The alloy rod conveying assembly comprises a conveying belt, a limiting frame, a pressure plate, a limiting wheel and a rotating conveying wheel. The conveying belt is arranged on the surface of the supporting body frame, the limiting frame is arranged on one side of the conveying belt, the limiting wheel is connected under the limiting frame, the pressure plate is connected to one side of the limiting frame through a spring and a hinge, the rotating conveying wheel is laid on the surface of the supporting body frame, and a driving device is arranged under the conveying belt. The sawing assembly comprises a supporting frame, a fixed plate, a rotating guide rod, a saw shaft wheel, a motor connecting frame and a saw shaft motor. The supporting frame is provided with a rotating guide rod, the fixed plate is movably installed on the rotating guide rod, and the supporting frame is also provided with a lifting and adjusting screw rod, the lifting and adjusting screw rod is connected to the fixed plate through a thread, the lifting and adjusting screw rod is provided with a translation sliding plate, the translation sliding plate is connected to the fixed plate through a thread, the saw shaft motor is installed on the translation sliding plate by being arranged at the bottom of the motor connecting frame, and the saw shaft wheel is installed at the end of the saw shaft motor.
2. The alloy rod sawing device according to claim 1, characterized in that: The driving device comprises a driving motor, a first belt, a second belt and a transfer wheel. The driving motor is arranged below the supporting main frame. The first belt connects the driving motor and the transfer wheel. The second belt connects the transfer wheel and the transport belt.
3. The alloy rod sawing device according to claim 1, characterized in that: A first position-limiting through pipe and a second position-limiting through pipe are arranged in the support frame, and the first position-limiting through pipe and the second position-limiting through pipe are spaced apart and are located on the same axis.
4. The alloy rod sawing device according to claim 1, characterized in that: A scrap collecting opening is arranged at the bottom of the support frame, and a collecting box is arranged under the scrap collecting opening.
5. The alloy rod sawing device according to claim 1, characterized in that: A safety shield and an emergency stop button are arranged on the side of the support frame.