Automatic feeding and discharging carbon fiber cutting equipment

By designing self-loading and unloading carbon fiber cutting equipment, using components such as equipment steel frames, laser cutting devices and multi-axis adjustment devices, automated loading and unloading and cutting of carbon fiber boards is achieved, solving the safety hazards caused by manual operation in existing equipment. and inefficiency issues improve processing efficiency and accuracy.

CN222221461UActive Publication Date: 2024-12-24DEZHONG (SUZHOU) LASER TECH CO LTD
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Patent Information

Application Number
CN202323571690.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-24
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing carbon fiber cutting equipment has safety risks in the loading and unloading process, and requires manual assistance, and is difficult to achieve automated processing when the processing efficiency is low, especially when the station gap is large.

Method used

A self-loading and unloading carbon fiber cutting equipment is designed, using equipment steel frame, carrier substrate, laser cutting device, material transfer device, displacement connection device, vacuum adsorption platform and multi-axis adjustment device, and automatic control is achieved through the control device. Realize automatic loading and unloading and cutting of carbon fiber boards.

Benefits of technology

It realizes automatic processing without manual loading and unloading, improves feeding efficiency, reduces space occupation, ensures lossless positioning and high-precision cutting of carbon fiber boards, and reduces usage costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to self-feeding and self-discharging carbon fiber cutting equipment which comprises an equipment steel frame, a bearing base plate is arranged on the equipment steel frame, a laser cutting device is arranged on the bearing base plate, a material transfer device is further arranged on the bearing base plate, and a displacement connecting device is further arranged on a working area, corresponding to the material transfer device, of the bearing base plate. A displacement connecting device is arranged on the bearing base plate, a placing device is arranged on the displacement connecting device, in the machining state, the placing device is located in a machining area of the laser cutting device, and a feeding and discharging device is arranged on the side, located on the displacement connecting device, of the bearing base plate; a material taking device is arranged on the multi-shaft adjusting device, and a control device is arranged in the equipment steel frame. Therefore, the material transfer device can achieve double-shaft dynamic adjustment, material taking adjustment and dynamic avoiding, space occupation is reduced, meanwhile, better material taking and feeding planning is achieved, and the automatic machining requirement is met.
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Description

Technical Field

[0001] The utility model relates to a cutting device, in particular to a carbon fiber cutting device with automatic loading and unloading function. Background Art

[0002] Carbon fiber cutting machines serve carbon fiber material manufacturing companies. Such products are used in the automotive, battery, marine and aviation, wind power and other industries.

[0003] At present, conventional cutting equipment is mainly installed in the working area of ​​the laser equipment through corresponding adjustment tracks to install the processing table, and cutting is performed through the movement of the processing table or the laser head.

[0004] However, the loading and unloading process during its use requires manual assistance, which poses certain safety hazards. At the same time, if it is necessary to adapt to automated facilities such as feeding tracks and mechanical claws, it is necessary to set up additional parking and transfer equipment at the receiving end. If there is a large height difference between the processing stations, manual assistance is still required for loading and unloading, and the processing efficiency is low.

[0005] In view of the above-mentioned defects, the designer actively conducts research and innovation in order to create a self-loading and unloading carbon fiber cutting equipment to make it more valuable for industrial use. Utility Model Content

[0006] In order to solve the above technical problems, the purpose of the utility model is to provide a carbon fiber cutting device with automatic loading and unloading.

[0007] The utility model is a self-loading and loading carbon fiber cutting device, comprising an equipment steel frame, a carrying base plate arranged on the equipment steel frame, a laser cutting device arranged on the carrying base plate, wherein: a material transfer device is also arranged on the carrying base plate, a displacement connection device is also arranged on the carrying base plate corresponding to the working area of ​​the material transfer device, a placing device is arranged on the displacement connection device, when in a processing state, the placing device is in the processing area of ​​the laser cutting device, a loading and unloading device is arranged on one side of the carrying base plate located at the displacement connection device, the material transfer device comprises a lifting bracket, a multi-axis adjustment device is arranged on the lifting bracket, a material picking device is arranged on the multi-axis adjustment device, a control device is arranged in the equipment steel frame, and the control device is connected to the controlled ends of the laser cutting device, the material transfer device, the displacement connection device, the placing device, and the loading and unloading device.

[0008] Furthermore, the above-mentioned self-loading and unloading is a carbon fiber cutting device, wherein the displacement connection device includes a mounting base, a linear motor is arranged on the mounting base, and a placement device is arranged on the slide of the linear motor.

[0009] Furthermore, the above-mentioned self-loading and unloading is a carbon fiber cutting device, wherein the placing device is a vacuum adsorption platform, and the vacuum adsorption platform is connected to a vacuum control device, and the vacuum control device is installed in the equipment steel frame.

[0010] Furthermore, the above-mentioned self-loading and loading is a carbon fiber cutting equipment, wherein the loading and unloading device includes an electric cylinder arranged in a steel frame of the equipment, a plurality of push rods are arranged at the working end of the electric cylinder, and a material tray is connected to the push rods.

[0011] Furthermore, the above-mentioned self-loading and unloading is a carbon fiber cutting device, wherein the multi-axis adjustment device includes an X-direction guide rail, a Y-direction guide rail is arranged on the X-direction guide rail, and a material picking device is connected to the Y-direction guide rail.

[0012] Furthermore, the above-mentioned self-loading and loading equipment is a carbon fiber cutting equipment, wherein a bearing bracket is arranged on the Y-direction guide rail, and a material taking device is installed on the bearing bracket.

[0013] Furthermore, the above-mentioned self-loading and loading is a carbon fiber cutting device, wherein the material picking device is a vacuum suction cup claw distributed in pairs, and the vacuum suction cup claw includes an air guide mounting block connected to a multi-axis adjustment device, and a plurality of adjustment rods are arranged on the air guide mounting block, and a suction cup assembly is arranged on the adjustment rod.

[0014] Furthermore, the above-mentioned self-loading and unloading is a carbon fiber cutting device, wherein the control device includes an industrial computer, and the industrial computer is provided with a control panel, and the control panel is connected to the equipment steel frame through an auxiliary mounting frame.

[0015] Furthermore, the above-mentioned self-loading and unloading is a carbon fiber cutting device, wherein the laser cutting device includes a laser generator, the laser generator is connected to a laser emitter through an adjustment bracket, and the laser emitter corresponds to the placement device.

[0016] By means of the above solution, the utility model has at least the following advantages:

[0017] 1. The material transfer device can realize dual-axis dynamic adjustment, and can adjust and dynamically avoid materials. While reducing space occupation, it has better material collection and feeding planning, and does not require manual loading and unloading of materials, which meets the needs of automated processing and improves feeding efficiency.

[0018] 2. An independent displacement connection device is provided to ensure that the placement device is within the appropriate processing range of the laser cutting device, and can be used for mobile cutting according to special needs by moving the laser emitter without displacement.

[0019] 3. Use vacuum adsorption platform to achieve lossless positioning of carbon fiber sheets.

[0020] 4. Equipped with loading and unloading devices, it can realize the rapid docking of external feeding equipment without adding auxiliary guide rails and taking up extra space.

[0021] 5. The overall integrated configuration can realize automatic control operation and is easy to use.

[0022] 6. The structure is simple and can be assembled using commercially available equipment and devices, reducing the cost of use.

[0023] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the self-loading and unloading carbon fiber cutting equipment.

[0025] The meanings of the reference numerals in the drawings are as follows.

[0026] 1 Equipment steel frame 2 Loading base plate

[0027] 3 Laser cutting device 4 Placement device

[0028] 5 Lifting bracket 6 Linear motor

[0029] 7 Push rod 8 Feed tray

[0030] 9X guide rail 10Y guide rail

[0031] 11 Load-bearing bracket 12 Air guide mounting block

[0032] 13 Adjustment rod 14 Suction cup assembly

[0033] 15 Industrial Computer 16 Control Panel

[0034] 17 Carbon fiber sheet DETAILED DESCRIPTION

[0035] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0036] like Figure 1The self-loading and unloading device is a carbon fiber cutting device, including a steel frame 1, a carrier substrate 2 is arranged on the steel frame 1, and a laser cutting device 3 is arranged on the carrier substrate 2. The difference lies in that: a material transfer device is also arranged on the carrier substrate 2, which is convenient for convenient handling and material collection after the carbon fiber sheet 17 is in place, and can be unloaded after cutting. At the same time, a displacement connection device is also arranged in the working area of ​​the carrier substrate 2 corresponding to the material transfer device. In this way, a certain displacement adjustment can be achieved, and the operation of the loading and unloading device can be coordinated to achieve effective docking of the carbon fiber sheet 17, and carbon fiber sheets 17 of different shapes can be used for transportation. Considering the stable placement of the carbon fiber sheet 17, facilitating subsequent laser cutting, avoiding unnecessary displacement of the carbon fiber sheet 17, and improving the cutting accuracy, a placement device 4 is arranged on the displacement connection device. Therefore, when in the processing state, the placement device 4 is in the processing area of ​​the laser cutting device 3. In addition, in order to correspond to the external feeding equipment and realize the docking of material collection and feeding, a loading and unloading device is arranged on one side of the carrier substrate 2 located at the displacement connection device. In this way, automatic loading and unloading can be achieved without manual secondary handling, which reduces manpower input and improves feeding efficiency. Specifically, in order to meet the requirement of effective clearance and not to block the working area of ​​the laser cutting device 3, the material transfer device includes a lifting bracket 5. Furthermore, in order to achieve multi-axis displacement adjustment and meet the requirements of taking and feeding carbon fiber plates 17 with different shapes, a multi-axis adjustment device is provided on the lifting bracket 5, and a material taking device is provided on the multi-axis adjustment device. During implementation, a control device is provided in the equipment steel frame 1, and the control device is connected to the controlled end of the laser cutting device 3, the material transfer device, the displacement connection device, the placement device 4, and the loading and unloading device. In this way, integrated automatic control can be achieved to improve processing efficiency.

[0037] In combination with a preferred embodiment of the utility model, the displacement connection device includes a mounting base, a linear motor 6 is arranged on the mounting base, and a placement device 4 is arranged on the slide of the linear motor 6. In this way, by adjusting the linear motor 6 forward and backward, the placement device 4 can always be in a suitable processing area to avoid a cutting dead angle.

[0038] Furthermore, in order to position the carbon fiber sheet 17 without loss and without affecting the laser cutting, the placement device 4 used in the present invention is a vacuum adsorption platform, and a vacuum control device is connected to the vacuum adsorption platform, and the vacuum control device is installed in the equipment steel frame 1. In this way, after the carbon fiber sheet 17 is placed, it is vacuum adsorbed to ensure that it does not have unnecessary displacement.

[0039] In view of the actual implementation, in order to achieve docking with external feeding and retrieving equipment, and to meet the non-destructive transportation of the carbon fiber sheet 17, so that it can be conveniently moved to the placement device 4, the loading and unloading device includes an electric cylinder arranged in the equipment steel frame 1, and a plurality of push rods 7 are arranged at the working end of the electric cylinder, and a material tray 8 is connected to the push rod 7. In this way, the material tray 8 can be used to carry the carbon fiber sheet 17 delivered by the external feeding device, and different heights can be adjusted by the electric cylinder to dock with the external feeding equipment. Afterwards, it is convenient for the retrieving device to retrieve or discharge the material. After the processing is completed, the relative position of the material tray 8 can also be adjusted by the push rod 7, so that the retrieving device can obtain the cut carbon fiber sheet 17.

[0040] During the implementation, in order to adapt to the carbon fiber sheets 17 of different shapes and facilitate accurate material picking adjustment, the multi-axis adjustment device includes an X-direction guide rail 9, a Y-direction guide rail 10 is arranged on the X-direction guide rail 9, and a material picking device is connected to the Y-direction guide rail 10. In this way, the movement adjustment in the X-direction and Y-direction can be flexibly met, and a relatively wide material picking range is possessed. In addition, a bearing bracket 11 is arranged on the Y-direction guide rail 10, and a material picking device is installed on the bearing bracket 11. In this way, the symmetrical distribution of the subsequent double vacuum suction cup claws can be met, and synchronous material picking can be achieved after the cutting is completed.

[0041] Further, in order to dock the carbon fiber sheet 17 that is cut into two pieces after cutting, the material taking device is a pair of vacuum suction cup claws, which include a gas guide mounting block 12 connected to a multi-axis adjustment device, and a plurality of adjustment rods 13 are arranged on the gas guide mounting block 12, and a suction cup assembly 14 is arranged on the adjustment rod 13. In this way, different gripping ranges can be obtained by adjusting the adjustment rod 13 to adapt to carbon fiber sheets 17 of different shapes. At the same time, with the cooperation of the suction cup assembly 14, lossless adsorption and transportation are achieved.

[0042] At the same time, considering the convenience of use and control, the control device used includes an industrial computer 15, and a control panel 16 is arranged on the industrial computer 15. The control panel 16 is connected to the equipment steel frame 1 through an auxiliary mounting frame. In this way, the control panel 16 can be used to meet the convenient adjustment of various operating parameters to meet the cutting and processing needs of different carbon fiber plates 17.

[0043] Furthermore, the laser cutting device 3 used in the present invention includes a laser generator, which is connected to a laser emitter through an adjustment bracket, and the laser emitter corresponds to the placement device 4. In this way, various commercially available laser products can be selected to reduce the implementation cost.

[0044] The working principle of the utility model is as follows:

[0045] The electric cylinder is in standby mode, and the external feeding device delivers the carbon fiber sheet 17 to the tray 8. Afterwards, the electric cylinder drives the tray 8 to rise, and along with the operation of the multi-axis adjustment device, drives the vacuum suction cup claw to grab the carbon fiber sheet 17. In this way, the vacuum suction cup claw can achieve horizontal displacement as much as possible to reduce the invalid stroke.

[0046] Afterwards, the vacuum suction cup claw releases the carbon fiber sheet 17 and allows it to fall onto the vacuum adsorption platform. Then, the vacuum adsorption platform operates to perform adsorption positioning.

[0047] Then, the laser generator works to cut the carbon fiber sheet 17 .

[0048] After completion, the vacuum suction cup claw grabs the two cut carbon fiber plates 17 and delivers them to the material tray 8. Then, the material tray 8 descends and docks with an external material taking device to transfer the carbon fiber plates 17.

[0049] It can be seen from the above text description and the accompanying drawings that the following advantages are achieved after adopting the utility model:

[0050] 1. The material transfer device can realize dual-axis dynamic adjustment, and can adjust and dynamically avoid materials. While reducing space occupation, it has better material collection and feeding planning, and does not require manual loading and unloading of materials, which meets the needs of automated processing and improves feeding efficiency.

[0051] 2. An independent displacement connection device is provided to ensure that the placement device is within the appropriate processing range of the laser cutting device, and can be used for mobile cutting according to special needs by moving the laser emitter without displacement.

[0052] 3. Use vacuum adsorption platform to achieve lossless positioning of carbon fiber sheets.

[0053] 4. Equipped with loading and unloading devices, it can realize the rapid docking of external feeding equipment without adding auxiliary guide rails and taking up extra space.

[0054] 5. The overall integrated configuration can realize automatic control operation and is easy to use.

[0055] 6. The structure is simple and can be assembled using commercially available equipment and devices, reducing the cost of use.

[0056] In addition, the indicated orientations or positional relationships described in the present invention are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or structure referred to must have a specific orientation or be operated with a specific orientation structure. Therefore, they cannot be understood as a limitation on the present invention.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. The self-loading and unloading carbon fiber cutting equipment includes an equipment steel frame, a supporting substrate is arranged on the equipment steel frame, and a laser cutting device is arranged on the supporting substrate, and is characterized in that: A material transfer device is also provided on the supporting substrate, and a displacement connection device is also provided on the supporting substrate corresponding to the working area of ​​the material transfer device. A placement device is provided on the displacement connection device. When in a processing state, the placement device is in the processing area of ​​the laser cutting device. A loading and unloading device is provided on the side of the supporting substrate located at the displacement connection device. The material transfer device includes a lifting bracket, and a multi-axis adjustment device is provided on the lifting bracket. A material picking device is provided on the multi-axis adjustment device. A control device is provided in the equipment steel frame, and the control device is connected to the controlled ends of the laser cutting device, the material transfer device, the displacement connection device, the placement device, and the loading and unloading devices.

2. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The displacement connection device includes a mounting base, a linear motor is arranged on the mounting base, and a placement device is arranged on the slide of the linear motor.

3. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The placing device is a vacuum adsorption platform, and a vacuum control device is connected to the vacuum adsorption platform, and the vacuum control device is installed in the equipment steel frame.

4. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The loading and unloading device includes an electric cylinder arranged in a steel frame of the equipment, a plurality of push rods are arranged at the working end of the electric cylinder, and a material tray is connected to the push rods.

5. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The multi-axis adjustment device comprises an X-direction guide rail, a Y-direction guide rail is arranged on the X-direction guide rail, and a material taking device is connected to the Y-direction guide rail.

6. The self-loading and unloading carbon fiber cutting equipment according to claim 5 is characterized in that: A bearing bracket is arranged on the Y-direction guide rail, and a material taking device is installed on the bearing bracket.

7. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The material taking device is a pair of vacuum suction cup claws, which include an air guide mounting block connected to a multi-axis adjustment device, a plurality of adjustment rods are arranged on the air guide mounting block, and a suction cup assembly is arranged on the adjustment rods.

8. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The control device comprises an industrial computer, on which a control panel is arranged, and the control panel is connected to the equipment steel frame through an auxiliary mounting frame.

9. The self-loading and unloading carbon fiber cutting equipment according to claim 1 is characterized in that: The laser cutting device comprises a laser generator, the laser generator is connected to a laser emitter via an adjusting bracket, and the laser emitter corresponds to the placement device.