Welding device with rapid cooling mechanism for accessory machining

By introducing components such as servo motors, drive shafts, hydraulic cylinders and water pumps into the welding device, the problem of insufficient adjustment capabilities of existing welding devices is solved, efficient welding and rapid cooling of workpieces of different sizes and positions is achieved, and welding efficiency is improved .

CN222221520UActive Publication Date: 2024-12-24NANTONG FURUI MACHINERY CO LTD
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Patent Information

Application Number
CN202323654023.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-31
Publication Date
2024-12-24
Estimated Expiration
2033-12-31

AI Technical Summary

Technical Problem

The welding devices of existing rapid cooling mechanisms are insufficient in adjusting the use position of welding components, and it is difficult to adapt to welding needs of different sizes or positions, which affects welding efficiency.

Method used

A welding device including a main mechanism, a fixing mechanism and a cooling and cooling mechanism is designed. Through components such as servo motor, transmission shaft, threaded rod, hydraulic cylinder and water pump, the position adjustment of the welding device, clamping and fixing of the workpiece and rapid cool down.

Benefits of technology

The adjustment and fixing capabilities of the welding device are improved, the welding efficiency of workpieces of different sizes and positions is enhanced, and the cooling is reduced in time, improving the use efficiency.

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Abstract

The utility model relates to the technical field of accessory machining, and discloses an accessory machining welding device with a rapid cooling mechanism, which comprises a main body mechanism, a fixing mechanism and a cooling mechanism, the fixing mechanism is positioned in front of the main body mechanism, and the cooling mechanism is positioned below the main body mechanism. The main body mechanism comprises a working table, a supporting plate and an adjusting welding assembly, the supporting plate is fixedly installed at the upper end of the working table, and the adjusting welding assembly is located in front of the supporting plate. According to the accessory machining welding device with the rapid cooling mechanism, by installing the main body mechanism, the adjusting capacity of the accessory machining welding device is improved, in the actual using process, the using position and the using height of a welding device can be conveniently adjusted according to the welding requirement, and different length positions can be conveniently adjusted; and the work efficiency of the welding device with the rapid cooling mechanism for accessory machining is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of accessory processing, in particular to a welding device for accessory processing with a rapid cooling mechanism. Background Art

[0002] When welding mechanical parts, the surface temperature of the workpiece is too high after welding and cannot be cooled down in time, which can easily cause burns to the workers. Therefore, a welding device with a rapid cooling mechanism is needed for parts processing.

[0003] Patent document with authorization announcement number CN217253857U discloses a welding device for processing accessories with a rapid cooling mechanism. The utility model includes a base, a support plate is fixedly connected to the top of the base, a connecting plate is fixedly connected to the top of the support plate, a motor is fixedly connected to the top of the connecting plate, and a rotating shaft is rotatably connected to the bottom of the motor.

[0004] However, due to the poor adjustment ability of the patent technology with authorization announcement number CN217253857U during use, it is not convenient to adjust the use position of the welding parts according to welding needs during actual use, and it is not convenient to weld different sizes or different welding positions, which affects the welding efficiency. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] The utility model aims to provide a welding device for processing accessories with a rapid cooling mechanism to solve the problem in the background art that the prior art is not convenient for adjusting the use position of welding parts and is not convenient for welding of different sizes or different welding positions.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for processing accessories with a rapid cooling mechanism, comprising a main body mechanism, a fixing mechanism and a cooling mechanism, wherein the fixing mechanism is located in front of the main body mechanism, and the cooling mechanism is located below the main body mechanism, wherein the main body mechanism comprises a work surface, a support plate and an adjustment welding assembly, wherein the support plate is fixedly mounted on the upper end of the work surface, and the adjustment welding assembly is located in front of the support plate;

[0009] The adjustment welding assembly includes a mounting groove, a servo motor and a transmission shaft. The mounting groove is fixedly arranged at the front end of the support plate, the servo motor is fixedly installed at the left end of the inner end of the mounting groove, and the transmission shaft is fixedly installed at the transmission end of the right end of the servo motor. By installing the servo motor and the transmission shaft, it is convenient to drive the threaded rod to rotate.

[0010] Preferably, the adjusting welding assembly also includes a threaded rod, a support block, a positioning nut, a reinforced support rod, an electric push rod, a pushing rod and a welder. The threaded rod is fixedly mounted on the right end of the transmission shaft, the support block is fixedly mounted on the right end of the inner end of the mounting groove, and the right end of the threaded rod is rotatably connected to the support block. By installing the threaded rod, it is possible to facilitate the positioning nut to move its position.

[0011] Preferably, the positioning nut is threadedly connected to the outer end of the threaded rod, the reinforcement support rod is fixedly mounted on the front end of the positioning nut, the electric push rod is fixedly mounted on the lower end of the reinforcement support rod, the push rod is fixedly mounted on the transmission end of the lower end of the electric push rod, and the welder is fixedly mounted on the lower end of the push rod. The position of the welder is adjusted by driving the positioning nut, and the use height of the welder is adjusted by the electric push rod and the push rod.

[0012] Preferably, the fixing mechanism includes a mounting block, a hydraulic cylinder, a hydraulic push rod, a fixing plate, a water storage tank and a drain pipe, the mounting block is fixedly mounted on the left and right ends of the work surface, the hydraulic cylinder is fixedly mounted on the left and right ends of the inner end of the mounting block, the hydraulic push rod is fixedly mounted on the transmission ends on the left and right ends of the inner end of the hydraulic cylinder, the fixing plate is fixedly mounted on the left and right ends of the inner end of the hydraulic push rod, the water storage tank is fixedly arranged at the upper end of the work surface, and the drain pipe is fixedly mounted on the left end of the work surface. By installing the hydraulic cylinder and the hydraulic push rod, it is possible to facilitate the fixing plate to clamp and fix the workpiece.

[0013] Preferably, the cooling mechanism includes a load-bearing base plate, supporting legs, supporting columns, a water tank, a water pump, a water pipe, an adjusting water pipe and a water injection hole. The load-bearing base plate is movably installed under the work surface, the supporting legs are fixedly installed at the lower end of the load-bearing base plate, the supporting columns are fixedly installed at the upper end of the load-bearing base plate, and the supporting columns are fixedly connected to the lower end of the work surface. The support columns are used to support the work surface, and the support legs are used to stably place the device.

[0014] Preferably, the water tank is fixedly mounted on the upper end of the load-bearing base plate, the water pump is fixedly mounted on the front end of the water tank, the water suction pipe is fixedly mounted on the right end of the water pump, the water suction pipe extends to the interior of the water tank, the regulating water pipe is fixedly mounted on the upper end of the water pump, the regulating water pipe extends to the upper end of the work surface, and the water injection hole is fixedly arranged at the right end of the water tank. By installing the water pump and the water suction pipe, it is convenient to pump water into the regulating water pipe and then spray it out to cool the workpiece.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The accessory processing welding device with a rapid cooling mechanism has improved adjustment capability by installing the main mechanism. In actual use, the use position and use height of the welding device can be conveniently adjusted according to welding needs, which is convenient for welding workpieces of different lengths, positions, and heights, thereby improving the working efficiency of the accessory processing welding device with a rapid cooling mechanism.

[0017] 2. The fixing mechanism of the welding device for processing accessories with a rapid cooling mechanism is installed to improve the fixing ability of the utility model. In actual use, the workpiece can be clamped and fixed quickly and effectively, which is convenient for welding operations and improves the practicality of the welding device for processing accessories with a rapid cooling mechanism.

[0018] 3. The cooling capacity of the welding device for processing accessories with a rapid cooling mechanism is improved by installing a cooling mechanism. In actual use, the workpiece can be cooled down in a timely and effective manner after welding, thereby improving the use efficiency of the welding device for processing accessories with a rapid cooling mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the adjustable welding assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the enlarged structure of the local details of the adjustment welding assembly of the utility model;

[0022] Figure 4 It is a schematic diagram of the enlarged structure of the local details of the fixing mechanism of the utility model.

[0023] In the figure: 1. Main body; 101. Work table; 102. Support plate; 103. Adjust welding assembly; 1031. Mounting groove; 1032. Servo motor; 1033. Drive shaft; 1034. Threaded rod; 1035. Support block; 1036. Positioning nut; 1037. Reinforced support rod; 1038. Electric push rod; 1039. Push rod; 10310. Welder; 2. Fixing mechanism; 201. Mounting block; 202. Hydraulic cylinder; 203. Hydraulic push rod; 204. Fixing plate; 205. Water tank; 206. Drain pipe; 3. Cooling mechanism; 301. Load-bearing bottom plate; 302. Support foot; 303. Support column; 304. Water tank; 305. Water pump; 306. Water extraction pipe; 307. Adjust water pipe; 308. Water injection hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 The utility model provides a technical solution: a welding device for processing accessories with a rapid cooling mechanism, comprising a main mechanism 1, a fixing mechanism 2 and a cooling mechanism 3, wherein the fixing mechanism 2 is located in front of the main mechanism 1, and the cooling mechanism 3 is located below the main mechanism 1, and the main mechanism 1 comprises a work surface 101, a support plate 102 and an adjustment welding assembly 103, wherein the support plate 102 is fixedly mounted on the upper end of the work surface 101, and the adjustment welding assembly 103 is located in front of the support plate 102;

[0026] The adjustment welding assembly 103 includes a mounting groove 1031, a servo motor 1032 and a transmission shaft 1033. The mounting groove 1031 is fixedly arranged at the front end of the support plate 102, the servo motor 1032 is fixedly arranged at the left end of the inner end of the mounting groove 1031, and the transmission shaft 1033 is fixedly arranged at the transmission end of the right end of the servo motor 1032.

[0027] The adjustment welding assembly 103 also includes a threaded rod 1034, a support block 1035, a positioning nut 1036, a reinforcement support rod 1037, an electric push rod 1038, a push rod 1039 and a welder 10310. The threaded rod 1034 is fixedly mounted on the right end of the transmission shaft 1033, the support block 1035 is fixedly mounted on the right end of the inner end of the mounting groove 1031, the right end of the threaded rod 1034 is rotatably connected to the support block 1035, the positioning nut 1036 is threadedly connected to the outer end of the threaded rod 1034, and the reinforcement support rod 1037 is fixedly mounted on the positioning nut 1038. At the front end of 036, the electric push rod 1038 is fixedly installed at the lower end of the reinforcement support rod 1037, the pushing rod 1039 is fixedly installed at the transmission end of the lower end of the electric push rod 1038, and the welder 10310 is fixedly installed at the lower end of the pushing rod 1039. The servo motor 1032 is started to rotate the transmission shaft 1033, so that the transmission shaft 1033 drives the threaded rod 1034 to rotate, so that the positioning nut 1036 moves left and right on the threaded rod 1034, and the welding position of the welder 10310 is adjusted. The electric push rod 1038 is started to adjust the height of the pushing rod 1039.

[0028] The fixing mechanism 2 includes a mounting block 201, a hydraulic cylinder 202, a hydraulic push rod 203, a fixing plate 204, a water storage tank 205 and a drain pipe 206. The mounting block 201 is fixedly mounted on the left and right ends of the work surface 101, the hydraulic cylinder 202 is fixedly mounted on the left and right ends of the inner end of the mounting block 201, the hydraulic push rod 203 is fixedly mounted on the transmission ends on the left and right ends of the inner end of the hydraulic cylinder 202, the fixing plate 204 is fixedly mounted on the left and right ends of the inner end of the hydraulic push rod 203, the water storage tank 205 is fixedly set at the upper end of the work surface 101, and the drain pipe 206 is fixedly mounted on the left end of the work surface 101. The hydraulic cylinder 202 is started to adjust the length of the hydraulic push rod 203 so that it pushes the fixing plate 204 to move.

[0029] The cooling mechanism 3 includes a load-bearing base plate 301, a support leg 302, a support column 303, a water storage tank 304, a water pump 305, a water pumping pipe 306, a regulating water delivery pipe 307 and a water injection hole 308. The load-bearing base plate 301 is movably installed below the work surface 101, the support leg 302 is fixedly installed at the lower end of the load-bearing base plate 301, the support column 303 is fixedly installed at the upper end of the load-bearing base plate 301, the support column 303 is fixedly connected to the lower end of the work surface 101, and the water storage tank 304 is fixedly installed on the load-bearing base plate. 301, a water pump 305 is fixedly mounted on the front end of the water tank 304, a water suction pipe 306 is fixedly mounted on the right end of the water pump 305, the water suction pipe 306 extends to the interior of the water tank 304, a regulating water delivery pipe 307 is fixedly mounted on the upper end of the water pump 305, the regulating water delivery pipe 307 extends to the upper end of the work surface 101, a water injection hole 308 is fixedly arranged on the right end of the water tank 304, and the water pump 305 is started to pump the water in the water tank 304 into the regulating water delivery pipe 307 through the water suction pipe 306, and then spray it out.

[0030] Working principle: When it is needed, first, the welding device for processing accessories with a rapid cooling mechanism is stably placed at the position where it is needed through the support feet 302, the workpiece is placed in the middle of the fixed plate 204, the hydraulic cylinder 202 is started to adjust the length of the hydraulic push rod 203, so that it pushes the fixed plate 204 to clamp the workpiece, the servo motor 1032 is started to rotate the transmission shaft 1033, so that the transmission shaft 1033 drives the threaded rod 1034 to rotate, and the positioning nut 1036 moves left and right on the threaded rod 1034, and the welding position of the welder 10310 is adjusted, and the electric push rod 1038 is started to adjust the height of the push rod 1039 so that it pushes the welder 10310 to descend, and the workpiece is welded. After welding, the water pump 305 is started to pump the water source in the water tank 304 to the regulating water pipe 307 through the pumping pipe 306, and then spray it to the workpiece for cooling.

[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A welding device for processing accessories with a rapid cooling mechanism, comprising a main body mechanism (1), a fixing mechanism (2) and a cooling mechanism (3), characterized in that: The fixing mechanism (2) is located in front of the main mechanism (1), and the cooling mechanism (3) is located below the main mechanism (1); the main mechanism (1) comprises a work surface (101), a support plate (102), and an adjusting welding assembly (103); the support plate (102) is fixedly mounted on the upper end of the work surface (101), and the adjusting welding assembly (103) is located in front of the support plate (102); The adjusting welding assembly (103) comprises a mounting groove (1031), a servo motor (1032) and a transmission shaft (1033); the mounting groove (1031) is fixedly arranged at the front end of the support plate (102); the servo motor (1032) is fixedly arranged at the left end of the inner end of the mounting groove (1031); and the transmission shaft (1033) is fixedly arranged at the transmission end of the right end of the servo motor (1032).

2. A welding device for processing accessories with a rapid cooling mechanism according to claim 1, characterized in that: The adjusting welding assembly (103) further comprises a threaded rod (1034), a support block (1035), a positioning nut (1036), a reinforcing support rod (1037), an electric push rod (1038), a pushing rod (1039) and a welder (10310), wherein the threaded rod (1034) is fixedly mounted on the right end of the transmission shaft (1033), the support block (1035) is fixedly mounted on the right end of the inner end of the mounting groove (1031), and the right end of the threaded rod (1034) is rotatably connected to the support block (1035).

3. A welding device for processing accessories with a rapid cooling mechanism according to claim 2, characterized in that: The positioning nut (1036) is threadedly connected to the outer end of the threaded rod (1034), the reinforcement support rod (1037) is fixedly mounted on the front end of the positioning nut (1036), the electric push rod (1038) is fixedly mounted on the lower end of the reinforcement support rod (1037), the push rod (1039) is fixedly mounted on the transmission end of the lower end of the electric push rod (1038), and the welder (10310) is fixedly mounted on the lower end of the push rod (1039).

4. A welding device for processing accessories with a rapid cooling mechanism according to claim 3, characterized in that: The fixing mechanism (2) comprises a mounting block (201), a hydraulic cylinder (202), a hydraulic push rod (203), a fixing plate (204), a water storage tank (205) and a drainage pipe (206); the mounting block (201) is fixedly mounted on the left and right ends of the working table (101); the hydraulic cylinder (202) is fixedly mounted on the left and right ends of the inner end of the mounting block (201); the hydraulic push rod (203) is fixedly mounted on the transmission ends on the left and right ends of the inner end of the hydraulic cylinder (202); the fixing plate (204) is fixedly mounted on the left and right ends of the inner end of the hydraulic push rod (203); the water storage tank (205) is fixedly arranged on the upper end of the working table (101); and the drainage pipe (206) is fixedly mounted on the left end of the working table (101).

5. A welding device for processing accessories with a rapid cooling mechanism according to claim 4, characterized in that: The cooling mechanism (3) comprises a load-bearing base plate (301), supporting legs (302), supporting columns (303), a water storage tank (304), a water pump (305), a water pumping pipe (306), a regulating water delivery pipe (307) and a water injection hole (308); the load-bearing base plate (301) is movably mounted below the work surface (101); the supporting legs (302) are fixedly mounted on the lower end of the load-bearing base plate (301); the supporting columns (303) are fixedly mounted on the upper end of the load-bearing base plate (301); and the supporting columns (303) are fixedly connected to the lower end of the work surface (101).

6. A welding device for processing accessories with a rapid cooling mechanism according to claim 5, characterized in that: The water tank (304) is fixedly mounted on the upper end of the load-bearing base plate (301); the water pump (305) is fixedly mounted on the front end of the water tank (304); the water pumping pipe (306) is fixedly mounted on the right end of the water pump (305); the water pumping pipe (306) extends to the interior of the water tank (304); the regulating water delivery pipe (307) is fixedly mounted on the upper end of the water pump (305); the regulating water delivery pipe (307) extends to the upper end of the work surface (101); and the water injection hole (308) is fixedly arranged on the right end of the water tank (304).