Welding device for broken bridge aluminum door and window machining

By introducing cooling components and purification components into the welding device, the problems of high temperature and harmful gas pollution after welding of broken bridge aluminum doors and windows are solved, cooling and gas purification after welding are achieved, and production efficiency and safety of the working environment are improved.

CN222221540UActive Publication Date: 2024-12-24SHANDONG ZHIDE SCIENCE & EDUCATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420894952.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-24
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The temperature after the broken bridge aluminum doors and windows are welded, and harmful gases are generated during the welding process, which affects processing efficiency and staff health.

Method used

A welding device including a cooling assembly and a purification assembly is designed. The cooling assembly sprays coolant on the broken bridge aluminum doors and windows after welding through a spray pipe to cool down, and the purification assembly filters harmful gases through the suction head and purification box.

Benefits of technology

It improves the production efficiency and safety of the broken bridge aluminum doors and windows, recycles the coolant, and effectively precipitates and filters harmful gases for the purification components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding device for processing broken bridge aluminum doors and windows, which belongs to the technical field of door and window welding and comprises a support frame, a welding gun is arranged on one side of the support frame, a purification component is arranged above the welding gun, a tool box is arranged in the support frame, and a lifting device is arranged above the tool box. A protection mechanism is arranged above the lifting device, a connecting mechanism is arranged on one side of the protection mechanism, a mounting frame is arranged above the protection mechanism, a positioning device is arranged in the middle of the mounting frame, a cooling assembly is arranged on one side of the positioning device, and a welding table is arranged below the positioning device. By arranging the purification assembly, when the broken bridge aluminum door and window is welded, the air suction head can suck harmful gas into the purification box shell, and the assembly in the purification box shell can precipitate and filter the harmful gas, so that the harmful gas is prevented from polluting the nearby environment and harming the body health of workers.
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Description

Technical Field

[0001] The utility model belongs to the technical field of door and window welding, and in particular relates to a welding device for processing thermally-broken aluminum doors and windows. Background Art

[0002] Broken bridge aluminum is also called thermal insulation profile, which has better performance than ordinary profiles. The bridge refers to the hot and cold bridge in the sense of materials science, and the break means action, which means breaking the hot and cold bridge. It can be said that aluminum alloy is a metal material with a fast heat conduction speed, so when the indoor and outdoor temperatures are high, it can become a bridge for transferring heat.

[0003] Chinese patent announcement number CN218657442U discloses a welding device for processing broken bridge aluminum doors and windows, which belongs to the technical field of aluminum door and window processing and aims at the problem of poor protection effect during welding of broken bridge aluminum doors and windows. The device comprises a support seat, a support frame is fixed to the top side wall of the support seat, a fixed seat is fixed to the top side wall of the support frame, a mounting frame is fixed to the top side wall of the fixed seat, a support plate is fixed to the inner wall of one side of the support frame, and a cylinder is fixed to the top side wall of the support plate. The utility model pushes the fixed seat by the cylinder so that the fixed seat can move up and down when in use, thereby realizing the height adjustment operation of the fixed seat, so that the fixed seat is suitable for different users when in use, and at the same time, the rotating gear is meshed with the toothed plate b, so that the telescopic rod can move downward, so that the pressing plate can press the outer side of the door and window, thereby realizing the positioning effect of the door and window, and improving the stability of the staff when welding the door and window.

[0004] The above-mentioned patent has the following problems: the temperature at the weld of the thermally-insulated aluminum doors and windows is high after welding, which makes it inconvenient for the workers to remove the thermally-insulated aluminum doors and windows from the processing table, thereby affecting the processing efficiency of the thermally-insulated aluminum doors and windows; the thermally-insulated aluminum doors and windows will produce harmful gases during welding, which will pollute the surrounding environment and endanger the health of the workers. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a welding device for processing thermal-break aluminum doors and windows, which has the characteristics of being able to cool the thermal-break aluminum doors and windows after welding and purifying the harmful gases generated after welding.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for processing thermally-broken aluminum doors and windows, comprising a support frame, a welding gun is arranged on one side of the support frame, a purification component is arranged above the welding gun, a tool box is arranged inside the support frame, a lifting device is arranged above the tool box, a protective mechanism is arranged above the lifting device, a connecting mechanism is arranged on one side of the protective mechanism, a mounting frame is arranged above the protective mechanism, a positioning device is arranged in the middle of the mounting frame, a cooling component is arranged on one side of the positioning device, and a welding table is arranged below the positioning device.

[0007] Preferably, the cooling assembly includes a slag discharge port, a water inlet, a water tank, a circulation pipe, a water pipe, a circulation pump, a spray pipe, a water diversion trough, a partition plate and a guide plate, wherein a spray pipe is provided on one side of the positioning device, a water pipe is provided at one end of the spray pipe, a circulation pump is provided in the middle of the water pipe, a circulation pipe is provided on one side of the water pipe, a water diversion trough is provided at one end of the circulation pipe, a water tank is provided below the circulation pipe and the water pipe, a water inlet is provided on one side of the water tank, a slag discharge port is provided below the water tank, a partition plate is provided inside the water tank, and a guide plate is provided on one side of the partition plate.

[0008] Preferably, a filter plate is provided above the water diversion trough, a circulation joint is provided on one side of the water diversion trough, and a circulation pipe is connected to the water diversion trough via the circulation joint.

[0009] Preferably, the lower part of the water pipe is forked, a filter cover is arranged at the bottom of the forked water pipe, and the forked water pipe penetrates the partition and is arranged above the guide plate.

[0010] Preferably, the purification component includes a purification box shell, an air suction pipe, a fixing buckle, an air suction head, an air suction pump, a heat dissipation port, a delivery pipe, a filter element, an air outlet, a second partition, a lever and a fixing plate, wherein a fixing plate is provided on one side of the welding gun, a fixing buckle is provided on the surface of the fixing plate, a lever is provided on one side of the fixing buckle, an air suction pipe is provided inside the fixing buckle, an air suction head is provided at one end of the air suction pipe, a purification box shell is provided at the other end of the air suction pipe, a second partition is provided inside the purification box shell, an air suction pump is provided above the second partition, a delivery pipe is provided below the air suction pump, a heat dissipation port is provided on one side of the air suction pump, an air outlet is provided on the other side of the air suction pump, and a filter element is provided inside the air outlet.

[0011] Preferably, a rubber pad is provided inside the fixing buckle, and a barb is provided at one end of the lever, and the lever fixes the fixing buckle via the barb.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model sets a cooling component. After the thermally-broken aluminum doors and windows are welded, a circulating pump draws out the coolant in the water tank. The drawn coolant is sprayed out from the spray pipe to cool down the welded thermally-broken aluminum doors and windows, thereby improving the production efficiency of the thermally-broken aluminum doors and windows. After the coolant cools down the thermally-broken aluminum doors and windows, it is transported back to the water tank through the circulating pipe, thereby improving the utilization rate of resources.

[0014] 2. The utility model is provided with a purification component. When the insulated aluminum doors and windows are being welded, the suction head will suck the harmful gas into the interior of the purification box shell. The components inside the purification box shell will precipitate and filter the harmful gas, thereby preventing the harmful gas from polluting the surrounding environment and endangering the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the cooling assembly of the utility model;

[0017] Figure 3 It is a partial schematic diagram of the cooling assembly of the utility model;

[0018] Figure 4 This is a cross-sectional view of the water tank of the utility model;

[0019] Figure 5 This is a schematic diagram of the purification component of the utility model;

[0020] Figure 6 This is a cross-sectional view of the purification box of the utility model;

[0021] Figure 7 It is a schematic diagram of the fixing buckle of the utility model.

[0022] In the figure: 1. welding table; 2. lifting device; 3. cooling component; 31. slag discharge port; 32. water inlet; 33. water tank; 34. circulation pipe; 35. water pipe; 36. circulation pump; 37. spray pipe; 38. water trough; 39. partition one; 310. guide plate; 4. support frame; 5. purification component; 51. purification box shell; 52. suction pipe; 53. fixing buckle; 54. suction head; 55. suction pump; 56. heat dissipation port; 57. delivery pipe; 58. filter element; 59. air outlet; 510. partition two; 511. lever; 512. fixing plate; 6. tool box; 7. welding gun; 8. protection mechanism; 9. connecting mechanism; 10. positioning device; 11. mounting frame. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1

[0025] See also Figure 1-7 The utility model provides the following technical solutions: a welding device for processing broken bridge aluminum doors and windows, including a support frame 4, a welding gun 7 is arranged on one side of the support frame 4, a purification component 5 is arranged above the welding gun 7, a tool box 6 is arranged inside the support frame 4, a lifting device 2 is arranged above the tool box 6, a protective mechanism 8 is arranged above the lifting device 2, a connecting mechanism 9 is arranged on one side of the protective mechanism 8, a mounting frame 11 is arranged above the protective mechanism 8, a positioning device 10 is arranged in the middle of the mounting frame 11, a cooling component 3 is arranged on one side of the positioning device 10, and a welding table 1 is arranged below the positioning device 10.

[0026] Specifically, the cooling assembly 3 includes a slag discharge port 31, a water inlet 32, a water tank 33, a circulation pipe 34, a water pipe 35, a circulation pump 36, a spray pipe 37, a water trough 38, a partition 39 and a guide plate 310, wherein a spray pipe 37 is provided on one side of the positioning device 10, a water pipe 35 is provided at one end of the spray pipe 37, a circulation pump 36 is provided in the middle of the water pipe 35, a circulation pipe 34 is provided on one side of the water pipe 35, a water trough 38 is provided at one end of the circulation pipe 34, a water tank 33 is provided below the circulation pipe 34 and the water pipe 35, a water inlet 32 ​​is provided on one side of the water tank 33, a slag discharge port 31 is provided below the water tank 33, a partition 39 is provided inside the water tank 33, and a guide plate 310 is provided on one side of the partition 39.

[0027] By adopting the above technical scheme, after the thermally-broken aluminum doors and windows are welded, the circulation pump 36 is started to extract the coolant in the water tank 33 and the circulating coolant, and the extracted coolant is transported into the spray pipe 37 through the water pipe 35, and then sprayed out from the nozzle to cool the thermally-broken aluminum doors and windows after welding, thereby improving the production efficiency of the thermally-broken aluminum doors and windows. After the thermally-broken aluminum doors and windows are cooled, the coolant will flow into the water diversion trough 38, and a circulation pipe 34 is provided on one side of the water diversion trough 38, so that the coolant can flow back into the water tank 33 again. Since a partition 39 is provided inside the water tank 33, the coolant in the water tank 33 can be isolated from the circulating coolant, and a slag discharge port 31 is provided at the bottom of the water tank 33, so that impurities precipitated by the coolant can be discharged.

[0028] Specifically, a filter plate is disposed above the water diversion trough 38 , a circulation joint is disposed on one side of the water diversion trough 38 , and the circulation pipe 34 is connected to the water diversion trough 38 via the circulation joint.

[0029] By adopting the above technical solution, a filter plate is provided above the water trough 38 to prevent aluminum chips from falling into the water trough 38 and clogging the circulation pipe 34. A circulation joint is provided on one side of the water trough 38, and the circulation pipe 34 is connected to the water trough 38 through the circulation joint, so that the cooled coolant can be transported back to the water tank 33.

[0030] Specifically, the lower part of the water pipe 35 is forked, and a filter cover is arranged at the bottom of the forked water pipe 35 . The forked water pipe 35 penetrates the partition plate 39 and is arranged above the guide plate 310 .

[0031] By adopting the above technical solution, the lower part of the water pipe 35 is forked, and the forked water pipe 35 penetrates the partition 39 and is arranged above the guide plate 310, so that the circulation pump 36 can extract the coolant and the circulating coolant at the same time, and a filter cover is arranged at the bottom of the forked water pipe 35, so that the circulating coolant can be filtered.

[0032] When the present embodiment is used, after the thermally-broken aluminum doors and windows are welded, the circulation pump 36 is started to extract the coolant in the water tank 33 and the circulating coolant, and the extracted coolant is transported into the spray pipe 37 through the water delivery pipe 35, and then sprayed out from the nozzle to cool down the thermally-broken aluminum doors and windows after welding, thereby improving the production efficiency of the thermally-broken aluminum doors and windows. After the thermally-broken aluminum doors and windows are cooled, the coolant will flow into the water diversion trough 38, and a circulation pipe 34 is provided on one side of the water diversion trough 38, so that the coolant can flow back into the water tank 33 again. Since a partition 39 is provided inside the water tank 33, the coolant in the water tank 33 can be isolated from the circulating coolant. A partition 39 is provided below the water tank 33. A slag discharge port 31 is provided so that impurities precipitated in the coolant can be discharged. A filter plate is provided above the water trough 38 to prevent aluminum chips from falling into the water trough 38 and clogging the circulation pipe 34. A circulation joint is provided on one side of the water trough 38. The circulation pipe 34 is connected to the water trough 38 through the circulation joint, so that the cooled coolant can be transported back to the water tank 33. The lower part of the water delivery pipe 35 is forked, and the forked water delivery pipe 35 penetrates the partition 39 and is arranged above the guide plate 310, so that the circulation pump 36 can extract the coolant and the circulating coolant at the same time. A filter cover is provided at the bottom of the forked water delivery pipe 35, so that the circulating coolant can be filtered.

[0033] Example 2

[0034] The present embodiment is different from the embodiment 1 in that: specifically, the purification assembly 5 includes a purification box shell 51, an air suction pipe 52, a fixing buckle 53, an air suction head 54, an air suction pump 55, a heat dissipation port 56, a delivery pipe 57, a filter element 58, an air outlet 59, a partition 2 510, a lever 511 and a fixing plate 512, wherein a fixing plate 512 is provided on one side of the welding gun 7, a fixing buckle 53 is provided on the surface of the fixing plate 512, a lever 511 is provided on one side of the fixing buckle 53, and a fixing An air suction pipe 52 is arranged inside the fixed buckle 53, an air suction head 54 is arranged at one end of the air suction pipe 52, a purification box shell 51 is arranged at the other end of the air suction pipe 52, a partition 2 510 is arranged inside the purification box shell 51, an air suction pump 55 is arranged above the partition 2 510, a delivery pipe 57 is arranged below the air suction pump 55, a heat dissipation port 56 is arranged on one side of the air suction pump 55, an air outlet 59 is arranged on the other side of the air suction pump 55, and a filter element 58 is arranged inside the air outlet 59.

[0035] By adopting the above technical solution, a fixing buckle 53 is provided on one side of the welding gun 7, so that the suction pipe 52 can be fixed to prevent the suction pipe 52 from being pulled and falling during work. A lever 511 is provided on one side of the fixing buckle 53. The staff can remove the suction pipe 52 from the fixing buckle 53 by pushing the lever 511. When the broken bridge aluminum door and window are being welded, the suction pump 55 is started to absorb the harmful gas generated during welding through the suction head 54 and the suction pipe 52, so as to prevent the harmful gas from polluting the surrounding environment and endangering the health of the staff. After being absorbed, the harmful gas is transported into the interior of the purification box shell 51 through the delivery pipe 57. The water in the purification box shell 51 will precipitate the harmful substances and dust in the sucked air, so that the air is separated from the dust. The harmful gas will be discharged from the air outlet 59 after being treated. Since the air outlet 59 is provided with a filter element 58 inside, the discharged gas can be filtered.

[0036] Specifically, a rubber pad is provided inside the fixing buckle 53 , and a barb is provided at one end of the lever 511 , and the lever 511 fixes the fixing buckle 53 via the barb.

[0037] By adopting the above technical solution, a rubber pad is provided inside the fixing buckle 53 to protect the air intake pipe 52 , and the lever 511 fixes the fixing buckle 53 through the barb, so that the staff can quickly remove the air intake pipe 52 from the fixing buckle 53 .

[0038] When the present embodiment is used, a fixing buckle 53 is provided on one side of the welding gun 7, so that the suction pipe 52 can be fixed to prevent the suction pipe 52 from being pulled and falling during work. A lever 511 is provided on one side of the fixing buckle 53. The staff can remove the suction pipe 52 from the fixing buckle 53 by pulling the lever 511. When the broken bridge aluminum door and window are being welded, the suction pump 55 is started to absorb the harmful gas generated during welding through the suction head 54 and the suction pipe 52, so as to prevent the harmful gas from polluting the nearby environment and endangering the health of the staff. The harmful gas is absorbed and then passed through the delivery pipe. The water in the purification box shell 51 will precipitate the harmful substances and dust in the inhaled air, so that the air and the dust are separated, and the harmful gases will be discharged from the air outlet 59 after being processed. Since the air outlet 59 is provided with a filter element 58, the discharged gas can be filtered. The fixing buckle 53 is provided with a rubber pad to protect the suction pipe 52. The lever 511 fixes the fixing buckle 53 by a barb, so that the staff can quickly take the suction pipe 52 out of the fixing buckle 53.

[0039] The filter element 58 of the present invention is an existing disclosed technology, and the selected model is TKJ-F210A.

[0040] The structure and use principle of the lifting device 2, the protection mechanism 8, the connecting mechanism 9 and the positioning device 10 in the utility model have been disclosed in a welding device for processing broken bridge aluminum doors and windows disclosed in Chinese patent announcement number CN218657442U.

[0041] Working principle and use process of the utility model: when the utility model is in use, it is used to cool the broken bridge aluminum doors and windows of the welding device for processing broken bridge aluminum doors and windows. When the work is in progress, the broken bridge aluminum doors and windows after welding need to be cooled. After the broken bridge aluminum doors and windows are welded, the circulation pump 36 is started to extract the coolant in the water tank 33 and the circulating coolant. The extracted coolant enters the spray pipe 37 through the water pipe 35, and then is sprayed from the nozzle to cool the broken bridge aluminum doors and windows after welding, thereby improving the production efficiency of the broken bridge aluminum doors and windows. After the broken bridge aluminum doors and windows are cooled, the coolant will flow into the water diversion trough 38. A circulation pipe 34 is provided on one side of the water diversion trough 38, so that the coolant can flow back into the water tank 33 again. Since a partition 39 is provided inside the water tank 33, The coolant in the water tank 33 can be isolated from the circulating coolant. A slag discharge port 31 is provided at the bottom of the water tank 33 so that impurities precipitated by the coolant can be discharged. A filter plate is provided above the water diversion trough 38 so as to prevent aluminum chips from falling into the water diversion trough 38 and blocking the circulation pipe 34. A circulation joint is provided on one side of the water diversion trough 38. The circulation pipe 34 is connected to the water diversion trough 38 through the circulation joint so that the cooled coolant can be transported back to the water tank 33. The bottom of the water delivery pipe 35 is forked. The forked water delivery pipe 35 penetrates the partition 39 and is provided above the guide plate 310 so that the circulation pump 36 can extract the coolant and the circulating coolant at the same time. A filter cover is provided at the bottom of the forked water delivery pipe 35 so as to filter the circulating coolant.

[0042] When in use, it is used for exhaust gas filtration of welding devices for processing broken bridge aluminum doors and windows. When the work is in progress, it is necessary to deal with the harmful gases generated during welding. A fixing buckle 53 is provided on one side of the welding gun 7, so that the suction pipe 52 can be fixed to prevent the suction pipe 52 from being pulled and falling during work. A lever 511 is provided on one side of the fixing buckle 53. The staff can remove the suction pipe 52 from the fixing buckle 53 by pulling the lever 511. When the broken bridge aluminum doors and windows are being welded, the suction pump 55 is started to absorb the harmful gases generated during welding through the suction head 54 and the suction pipe 52, thereby preventing the harmful gases from polluting the nearby environment and endangering the workers. The harmful gas is sucked and transported into the purification box shell 51 through the delivery pipe 57. The water in the purification box shell 51 will precipitate the harmful substances and dust in the sucked air, so that the air and the dust are separated. The harmful gas will be discharged from the air outlet 59 after being processed. Since the air outlet 59 is provided with a filter element 58, the discharged gas can be filtered. The fixing buckle 53 is provided with a rubber pad to protect the suction pipe 52. The lever 511 fixes the fixing buckle 53 by a barb, so that the staff can quickly take the suction pipe 52 out of the fixing buckle 53.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for processing thermally-insulated aluminum doors and windows, comprising a support frame, characterized in that: A welding gun is arranged on one side of the support frame, a purification component is arranged above the welding gun, a tool box is arranged inside the support frame, a lifting device is arranged above the tool box, a protective mechanism is arranged above the lifting device, a connecting mechanism is arranged on one side of the protective mechanism, a mounting frame is arranged above the protective mechanism, a positioning device is arranged in the middle of the mounting frame, a cooling component is arranged on one side of the positioning device, and a welding table is arranged below the positioning device.

2. A welding device for processing broken bridge aluminum doors and windows according to claim 1, characterized in that: The cooling assembly includes a slag discharge port, a water inlet, a water tank, a circulation pipe, a water pipe, a circulation pump, a spray pipe, a water diversion trough, a partition plate and a guide plate, wherein a spray pipe is provided on one side of the positioning device, a water pipe is provided at one end of the spray pipe, a circulation pump is provided in the middle of the water pipe, a circulation pipe is provided on one side of the water pipe, a water diversion trough is provided at one end of the circulation pipe, a water tank is provided below the circulation pipe and the water pipe, a water inlet is provided on one side of the water tank, a slag discharge port is provided below the water tank, a partition plate is provided inside the water tank, and a guide plate is provided on one side of the partition plate.

3. A welding device for processing broken bridge aluminum doors and windows according to claim 2, characterized in that: A filter plate is arranged above the water diversion trough, a circulation joint is arranged on one side of the water diversion trough, and a circulation pipe is connected with the water diversion trough through the circulation joint.

4. A welding device for processing broken bridge aluminum doors and windows according to claim 2, characterized in that: The lower part of the water delivery pipe is in a forked shape, a filter cover is arranged at the bottom of the forked water delivery pipe, and the forked water delivery pipe penetrates the partition plate and is arranged above the guide plate.

5. The welding device for processing thermally broken aluminum doors and windows according to claim 1 is characterized in that: The purification component includes a purification box shell, an air suction pipe, a fixing buckle, an air suction head, an air suction pump, a heat dissipation port, a delivery pipe, a filter element, an air outlet, a second partition, a lever and a fixing plate, wherein a fixing plate is provided on one side of the welding gun, a fixing buckle is provided on the surface of the fixing plate, a lever is provided on one side of the fixing buckle, an air suction pipe is provided inside the fixing buckle, an air suction head is provided at one end of the air suction pipe, a purification box shell is provided at the other end of the air suction pipe, a second partition is provided inside the purification box shell, an air suction pump is provided above the second partition, a delivery pipe is provided below the air suction pump, a heat dissipation port is provided on one side of the air suction pump, an air outlet is provided on the other side of the air suction pump, and a filter element is provided inside the air outlet.

6. A welding device for processing thermally-broken aluminum doors and windows according to claim 5, characterized in that: A rubber pad is arranged inside the fixing buckle, and a barb is arranged at one end of the shifting rod, and the shifting rod fixes the fixing buckle through the barb.

Citation Information

Patent Citations

  • Welding device for processing broken bridge aluminum doors and windows

    CN218657442U