Fixing clamp for valve maintenance
By designing multi-special adaptable support plates and fixing components, as well as the combination of barrier plates and absorbing components, the problems of narrow application range and spark impact of existing positioning devices are solved, and stable fixation and spark absorption of different valves are achieved.
Patent Information
- Application Number
- CN202422867940.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing valve welding positioning device cannot adapt to valves of different specifications, and the sparks generated during welding and cutting will have adverse effects on the positioning device.
A fixed fixture for valve repair is designed to achieve multi-special adaptation of the valve through support plates and fixing components, and to absorb sparks during welding and cutting using the barrier plates and absorbing components.
The valve specification range for fixing fixtures is expanded, and the sparks during welding and cutting are effectively absorbed, protecting the positioning device.
Smart Images

Figure CN222221619U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding and cutting tools, in particular to a fixing clamp for valve maintenance. Background Art
[0002] Valves need to be regularly inspected and maintained after daily work, and they need to be repaired when they are damaged. The valve repair requires cutting and welding. The damaged part is cut off with a cutting machine, and then the new accessories are welded to the original damaged part with a welding machine. One of the most common auxiliary tools for cutting and welding in valve repair is the fixing fixture, which can be used to position and clamp the valve to avoid position displacement during welding and cutting.
[0003] A Chinese patent application (or patent) with announcement number CN220093580U discloses a positioning device for valve welding, including a mounting shell, a mounting seat is fixed to the bottom of the mounting shell, a mounting hole is opened on the top of the mounting shell, and a quick positioning device is installed on the inner bottom wall of the mounting shell; the device is provided with a quick positioning device, when positioning the valve welding, the valve is placed in the corresponding positioning seat, and then the positioning sleeve is loosened to allow the valve to be inserted into the positioning groove corresponding to the positioning sleeve and the positioning seat, the positioning operation is simple, and the purpose of quick installation and positioning is achieved, and when taking and carrying the device, only the handle plate needs to be held to carry and move it, and it is relatively easy to use; the device is provided with a stabilizing device, the support frame on the top of the limit pad can drive the support frame and the support sleeve to move at the same time, and the support sleeve can be fitted on the outside of the corresponding welding positioning part, which plays a role of auxiliary reinforcement and improves the stability of the valve welding positioning.
[0004] The above-mentioned positioning device for valve welding has positioning grooves on the outer sides of the positioning seat and the positioning sleeve in its quick positioning device. The positioning grooves are semicircular in structure and are used to clamp the valves. However, valves of different specifications and types have different valve bodies, and the notch of the semicircular positioning groove is not adjustable, so it can only be adapted to valves of specific specifications and types, thus having a narrow application range. In addition, a quick positioning device for clamping the valve is provided on its mounting shell, and a stabilizing device for auxiliary support is provided at the front end of the quick positioning device. When cutting or welding the valve clamped therein, more sparks will be generated, and some of the sparks will directly impact the outer wall of the positioning device, thus having an adverse effect on the positioning device. To this end, we provide a fixing fixture for valve maintenance to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a fixing fixture for valve maintenance, which can be inserted into the valve ports at both ends of the valve by utilizing a supporting plate and a fixing component thereon, thereby having a wide range of applications for fixing the valve by abutting the valve ports. By utilizing a blocking plate and an absorbing component installed thereon, the sparks generated during cutting or welding can be directionally absorbed, thereby solving the problems of the above-mentioned positioning device for valve welding.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a fixing fixture for valve maintenance, comprising a base; support plates are installed on the left and right ends of the base, and a threaded sleeve is fixedly installed in the support plate, the support plate is threadedly connected to a stud in a fixing assembly through the threaded sleeve, an air pump box is installed at one end of the stud, and an abutment is installed on the outer wall of the air pump box, the abutment comprises a pneumatic rod detachably fixedly installed on the outer wall of the air pump box, and an abutment block on the axial end thereof, a blocking plate is fixedly installed on the rear side wall of the base, an air slot is opened on the blocking plate, the rear side of the air slot is detachably fixedly connected to an absorption plate in an absorption assembly, and the absorption plate is connected to the air outlet of a negative pressure fan through a connecting pipe.
[0008] The utility model is further configured such that installation grooves are provided at both ends of the upper side wall of the base, the installation grooves are detachably fixedly connected to the bottom of the support plate by bolts, and the support plate and the base are vertically arranged to each other.
[0009] The utility model is further configured that the fixing components on the two support plates are arranged relative to each other, a turntable is fixedly installed on one end of the stud in the fixing component, and the turntable is arranged on the stud at one end of the outer side of the support plate.
[0010] The utility model is further configured that a mounting hole is opened on one end of the stud located on the inner side of the support plate, and the stud is clamped with the connecting column through the mounting hole, and the connecting column is also welded to the outer wall of the air pump box.
[0011] The utility model is further configured that an air pump is also arranged inside the air pump box, and the air pump in the air pump box is connected to the pneumatic rod through an air pipe, and side holes are opened on the surrounding outer walls of the air pump box.
[0012] The utility model is further configured such that the air pump box is threadedly connected to the rod frame in the abutment through a side hole, and a pneumatic rod is also clamped in the rod frame, the axial end of the pneumatic rod is threadedly connected to the abutment block, and an anti-slip pad is also bonded to the outer side of the abutment block.
[0013] The utility model is further configured that a mounting shaft is inserted into the bottom end of the blocking plate, and the mounting shaft is connected to the base through a mounting block, and the mounting block is welded to the base, and a metal mesh is inlaid on the side of the wind slot on the blocking plate facing the fixed component.
[0014] The utility model is further configured such that the wind groove in the blocking plate is connected to the absorption plate in the absorption assembly, and the absorption plate is connected to the air outlet of the negative pressure fan through a connecting pipe, the two side shaft ends of the negative pressure fan are fixedly mounted on a frame, and the negative pressure fan is connected to the upper side wall of the absorption plate through the frame.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model provides a support plate and a fixing assembly, and the stud can be rotated on the threaded sleeve on the support plate by means of a turntable, thereby achieving the effect of adjusting the horizontal position of the abutment on the end of the stud, that is, adjusting the position of the abutment inside the two ends of the valve, and then the abutment block on the shaft end can be extended by using the pneumatic rod in the abutment, that is, the abutment block abuts against the inner wall of the notch at both ends of the valve through the anti-slip pad, thereby completing the fixation of the valve, because the fixing assembly adopts a fixing method of penetrating into the valve ports at both ends of the valve, thereby greatly expanding the range of valves used by the fixing fixture.
[0017] 2. The utility model provides a blocking plate and an absorption component. The blocking plate is mounted on the rear side of the base, and an air slot is opened on the blocking plate. A metal mesh is embedded in the air slot, and an absorption component is installed on the other side of the air slot. By utilizing the negative pressure fan in the absorption component, the negative pressure can be input into the absorption plate through the connecting pipe. The absorption plate has an opening facing the air slot, so that suction is formed at the position of the air slot, thereby absorbing the sparks generated during cutting or welding. Moreover, because the connecting pipe is in a bent state and a metal mesh is provided, the sparks will not have an adverse effect on the negative pressure fan.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The figure is a schematic diagram of the structure of a fixing fixture for valve maintenance.
[0020] Figure 2 This is a structural disassembly diagram of a fixing fixture for valve maintenance.
[0021] Figure 3 A schematic diagram of the structure of the base.
[0022] Figure 4 This is a structural disassembly diagram of the support plate and fixing components.
[0023] Figure 5 This is a disassembled diagram of the structure of the barrier plate and the absorption component.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1-base, 101-mounting groove, 102-mounting block, 2-support plate, 201-threaded sleeve, 3-fixing assembly, 301-stud, 301a-turntable, 301b-mounting hole, 302-air pump box, 302a-side hole, 302b-connecting column, 303-abutment, 303a-pneumatic rod, 303b-rod holder, 303c-abutment block, 303d-anti-slip pad, 4-blocking plate, 401-mounting shaft, 402-wind groove, 403-metal mesh, 5-absorption assembly, 501-absorption plate, 502-connecting pipe, 503-negative pressure fan. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] See also Figure 1-4 The utility model is a fixing fixture for valve maintenance, including a base 1 and support plates 2 arranged at both ends thereof, and a fixing component 3 is also installed on the support plate 2. The fixing component 3 can be inserted into the valve port at both ends of the valve and abut against the inner wall of the valve port through an abutment 303.
[0029] Specifically, support plates 2 are fixedly installed at both ends of the base 1, and threaded sleeves 201 are embedded in the support plates 2. The support plates 2 are threadedly connected to the studs 301 in the fixing assembly 3 through the threaded sleeves 201. An air pump box 302 is installed at the end of the stud 301, and an abutment 303 is installed on the outer wall of the air pump box 302, wherein the abutment 303 includes a pneumatic rod 303a installed on the outer wall of the air pump box 302, and the axial end of the pneumatic rod 303a is threadedly connected to an abutment block 303c.
[0030] Furthermore, mounting grooves 101 for mounting the support plate 2 are provided on the upper side walls at both ends of the base 1, a turntable 301a is installed on one side axial end of the stud 301, and a mounting hole 301b is provided on the other side axial end of the stud 301, the stud 301 is connected to the connecting column 302b through the mounting hole 301b, and the end of the connecting column 302b is welded to the air pump box 302, an air pump is arranged inside the air pump box 302, and the air pump is connected to the pneumatic rod 303a through an air pipe, and at the same time, side holes 302a are provided on the outer walls of the four sides of the air pump box 302, and the side holes 302a are threadedly connected to the rod frame 303b, and the pneumatic rod 303a is clamped inside the rod frame 303b, and at the same time, an anti-slip pad 303d is bonded to the outer wall of the abutment block 303c.
[0031] The operation process of this embodiment is as follows: when in use, align the valve port of the valve to be repaired with the abutment 303, and then hold the turntable 301a and rotate it, so that the abutment 303 on the end of the stud 301 extends into the valve port on one side of the valve, and the fixing component 3 on the other side of the base 1 is operated reciprocally so that the abutment 303 on the two fixing components 3 are inserted into the valve port of the valve, and then the pneumatic rod 303a on the abutment 303 is started. At this time, the pneumatic rod 303a extends out, and the abutment block 303c on the shaft end thereof abuts against the inner wall of the valve port of the valve through the anti-slip pad 303d, thereby completing the fixation of the valve.
[0032] Example 2
[0033] See also Figure 5 On the basis of Example 1, a blocking plate 4 is further provided. Through the absorption component 5 on the rear side wall of the blocking plate 4, negative pressure can be generated on the wind groove 402 in the blocking plate 4, thereby achieving the effect of directional absorption of sparks generated when cutting or welding the valve.
[0034] Specifically, a wind slot 402 is opened on the blocking plate 4, and a metal mesh 403 is embedded in the wind slot 402. The rear side wall of the wind slot 402 is detachably fixedly connected to the absorption plate 501 in the absorption component 5, and the other end of the absorption plate 501 is connected to the air outlet of the negative pressure fan 503 through the connecting pipe 502.
[0035] Furthermore, a mounting shaft 401 is inserted into the bottom of the blocking plate 4, and the mounting shaft 401 is connected to the rear side wall of the base 1 through the mounting block 102. At the same time, the mounting block 102 is welded to the two ends of the rear side wall of the base 1, and the negative pressure fan 503 is connected to the upper side wall of the absorption plate 501 through the fixing frames on its two ends.
[0036] The operation process of this embodiment is as follows: when in use, the negative pressure fan 503 works, and it can input the negative pressure into the absorption plate 501 through the connecting pipe 502. Since the absorption plate 501 opens toward the wind slot 402, suction is formed at the position of the wind slot 402, thereby absorbing the sparks generated during cutting or welding.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fixing fixture for valve maintenance, comprising a base (1); characterized in that: Support plates (2) are installed at the left and right ends of the base (1), and a threaded sleeve (201) is fixedly installed in the support plate (2). The support plate (2) is threadedly connected to a stud (301) in the fixing assembly (3) through the threaded sleeve (201). An air pump box (302) is installed at one end of the stud (301), and an abutment member (303) is installed on the outer wall of the air pump box (302). The abutment member (303) comprises a pneumatic rod (303a) detachably fixedly installed on the outer wall of the air pump box (302), and an abutment block (303c) on the shaft end thereof. A blocking plate (4) is fixedly installed on the rear side wall of the base (1), and an air groove (402) is formed on the blocking plate (4). The rear side of the air groove (402) is detachably fixedly connected to an absorption plate (501) in the absorption assembly (5), and the absorption plate (501) is connected to the air outlet of the negative pressure fan (503) through a connecting pipe (502).
2. A valve maintenance fixture according to claim 1, characterized in that: Mounting grooves (101) are provided at both ends of the upper side wall of the base (1). The mounting grooves (101) are detachably fixedly connected to the bottom of the support plate (2) via bolts. The support plate (2) and the base (1) are arranged perpendicular to each other.
3. A valve maintenance fixture according to claim 1, characterized in that: The fixing components (3) on the two support plates (2) are arranged relative to each other, a turntable (301a) is fixedly mounted on one end of a stud (301) in the fixing component (3), and the turntable (301a) is arranged on the stud (301) at one end of the outer side of the support plate (2).
4. A valve maintenance fixture according to claim 3, characterized in that: A mounting hole (301b) is provided at one end of the stud (301) located on the inner side of the support plate (2), and the stud (301) is clamped with a connecting column (302b) through the mounting hole (301b), and the connecting column (302b) is also welded to the outer wall of the air pump box (302).
5. A valve maintenance fixture according to claim 4, characterized in that: An air pump is also arranged inside the air pump box (302), and the air pump inside the air pump box (302) is connected to the pneumatic rod (303a) via an air pipe. Side holes (302a) are provided on the outer walls around the air pump box (302).
6. A valve maintenance fixture according to claim 5, characterized in that: The air pump box (302) is threadedly connected to a rod frame (303b) in the abutment member (303) through a side hole (302a), and a pneumatic rod (303a) is also clamped in the rod frame (303b), the shaft end of the pneumatic rod (303a) is threadedly connected to an abutment block (303c), and an anti-slip pad (303d) is bonded to the outer side of the abutment block (303c).
7. A valve maintenance fixture according to claim 1, characterized in that: A mounting shaft (401) is inserted through the bottom end of the blocking plate (4), and the mounting shaft (401) is connected to the base (1) via a mounting block (102), and the mounting block (102) and the base (1) are welded, and a metal mesh (403) is embedded on the side of the air slot (402) on the blocking plate (4) facing the fixed component (3).
8. A valve maintenance fixture according to claim 1, characterized in that: The wind slot (402) in the blocking plate (4) is connected to the absorption plate (501) in the absorption assembly (5), and the absorption plate (501) is connected to the air outlet of the negative pressure fan (503) through the connecting pipe (502). The two side shaft ends of the negative pressure fan (503) are fixedly mounted on a frame, and the negative pressure fan (503) is connected to the upper side wall of the absorption plate (501) through the frame.
