Grinding device for magnetic core section

The grinding device addresses the challenge of fixing diverse magnetic core shapes and handling chips by using adaptive clamping and filtration systems, ensuring efficient and reliable operation.

CN222222130UInactive Publication Date: 2024-12-24SUN DISPLAY CO LTD
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Patent Information

Application Number
CN202420888373.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing grinding devices for magnetic cores face challenges in efficiently fixing magnetic cores of different specifications and handling magnetic chips in grinding fluid, leading to reduced efficiency and convenience.

Method used

A grinding device with a clamping structure that adapts to different core shapes using rotating blocks and a filtration system that separates and recovers magnetic chips from grinding fluid, enhancing versatility and maintaining grinding efficiency.

Benefits of technology

The device effectively fixes magnetic cores of varying shapes and sizes, while filtering and recovering magnetic chips, ensuring consistent grinding performance and pump operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a magnetic core section grinding device, which belongs to the technical field of magnetic core processing, and comprises a working table, a water tank, a grinding head, a grinding head and a grinding head, the clamping structure comprises a connecting base fixed to the moving end of the bidirectional electric sliding table, a first rotating block rotationally connected to the interior of the connecting base, a second rotating block rotationally connected to the interior of the first rotating block and a guide assembly arranged in the connecting base. According to the self-adaptive magnetic core device, the first rotating block is extruded to rotate on the connecting base, so that the first rotating block is aligned with the magnetic core, meanwhile, the second rotating block rotates in the first rotating block and is tightly attached to the outer wall of the magnetic core, the contact area of the device and the magnetic core is increased, the device is fixed to the position of the magnetic core, and therefore the self-adaptive magnetic core function of the device is achieved; and the shape of the clamping jaw can be conveniently adjusted according to the shape and size of the magnetic core, so that the device is suitable for magnetic cores with different sizes and shapes, and the universality of the device is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic core processing, in particular to a grinding device for a magnetic core section. Background Art

[0002] A magnetic core refers to a sintered magnetic metal oxide composed of a mixture of various iron oxides. It is mainly used to increase the magnetic induction intensity of the electromagnet in electrical equipment. During the production process of the magnetic core, in order to improve the characteristics of the magnetic core after assembly and use, it is necessary to use a core section grinding device to grind the magnetic core to effectively remove these surface defects and make the core surface smoother. At the same time, the magnetic core can better adapt to various working environments and improve the stability and reliability of the equipment.

[0003] After searching, the Chinese patent application number 202022208848.7 discloses a grinding device for the production of high-stability and anti-interference transformer cores, including a grinding mechanism and a clamping mechanism. The grinding mechanism includes a base plate, a support frame, a displacement bracket, a threaded rod 1, and a motor 1. The support frame is fixed to the top of the base plate, and the displacement bracket is provided at the top of the inner side of the support frame. The inner side of the displacement bracket is rotatably connected to the threaded rod 1. The output shaft is installed on the support frame, and the motor 1 connected to the threaded rod 1 is installed on the support frame. The outer side of the threaded rod 1 is connected to a threaded block 1 through a thread, and a displacement bracket 2 is installed at the bottom of the threaded block 1. The inner side of the displacement bracket 2 is rotatably connected to a threaded rod 2. The utility model adopts a threaded rod and a threaded block, so that it can cooperate to drive the grinding head to move to different positions to grind different positions of the core, which is easy to use;

[0004] The above patent still has the following deficiencies: (1) It is not convenient to fix magnetic cores of different specifications. Since the specifications, types and shapes of magnetic cores are various, and the shape of the device clamp is fixed, when the device fixes different types of magnetic cores, the clamp needs to be replaced according to the shape of the magnetic core, which reduces the working efficiency of the device and affects the convenience of using the device;

[0005] (2) It is inconvenient to handle the magnetic chips in the grinding fluid. During the grinding process, the chips are mixed into the grinding fluid. When the grinding fluid is reused, the magnetic chips not only affect the grinding effect, but also affect the operation of the water pump.

[0006] Therefore, a core cross-section grinding device is urgently needed to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to address the problem that it is currently inconvenient to fix magnetic cores of different specifications. Since the specifications, types and shapes of the magnetic cores are various, and the shape of the device clamp is fixed, when the device fixes different types of magnetic cores, it is necessary to replace the clamps according to the shape of the magnetic core, which reduces the working efficiency of the device and affects the convenience of using the device.

[0008] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:

[0009] A grinding device for a magnetic core section, comprising a workbench, and further comprising:

[0010] A water tank is fixed inside the workbench, and a fence net is fixed on the top of the water tank;

[0011] The filter structure is inserted inside the bottom of the water tank and is used to filter the grinding liquid inside the water tank.

[0012] A water pump is installed on one side of the water tank and is connected to the filtering structure, the top of the water pump is connected to an infusion tube, and the top of the infusion tube is connected to a folding tube;

[0013] A bidirectional electric slide is installed on one side of the top of the workbench, and first electric slides are installed on both sides of the top of the workbench;

[0014] A clamping structure is arranged at the moving end of the bidirectional electric slide, wherein the clamping structure comprises a connecting seat fixed to the moving end of the bidirectional electric slide, a first rotating block rotatably connected inside the connecting seat, a second rotating block rotatably connected inside the first rotating block, and a guide assembly arranged inside the connecting seat;

[0015] The second electric slide is installed with the moving end of the first electric slide, and the moving end of the second electric slide is installed with a hydraulic telescopic rod, the telescopic end of the hydraulic telescopic rod is installed with a transmission motor, and the rotating end of the transmission motor is detachably installed with a grinding wheel.

[0016] As a preferred technical solution of the present application, the guide assembly includes a limit groove opened inside the connecting seat, a movable block detachably mounted on one side of the first rotating block and sliding inside the limit groove, and a slide rail fixed on the outside of the first rotating block.

[0017] Through the above technical solution, the first rotating block is squeezed and rotated on the connecting seat, so that the first rotating block is aligned with the magnetic core, and at the same time, the second rotating block rotates inside the first rotating block and fits tightly with the outer wall of the magnetic core and is fixed at the position of the magnetic core.

[0018] As a preferred technical solution of the present application, a sliding structure is formed between the slide rail and the connecting seat, and the second rotating blocks are distributed at equal intervals inside one side of the first rotating block.

[0019] Through the above technical solution, the movable block rotates inside the limiting groove to limit the rotation range of the first rotating block, and the slide rail slides inside the connecting seat to guide the movement of the first rotating block.

[0020] As a preferred technical solution of the present application, the filtration structure includes an outer shell installed inside the bottom of the water tank and connected to the water pump, a filter cartridge inserted inside the outer shell, a screw cover arranged at the bottom of the filter cartridge, and a magnetic roller fixed at the top of the screw cover.

[0021] Through the above technical solution, the grinding liquid is filtered through the filter cartridge, and at the same time the magnetic roller absorbs magnetic chips, so that the magnetic chips are not easy to block the surface of the filter cartridge, and the rotating cover is rotated to process the magnetic chips on the surface of the magnetic roller.

[0022] As a preferred technical solution of the present application, an external thread is arranged on the outer side wall of the screw cap, and an internal thread cooperating with the external thread is arranged inside the shell.

[0023] Through the above technical solution, the rotary cover is rotated to separate from the outer shell through the thread, so that the magnetic chips on the surface of the magnetic roller can be processed conveniently.

[0024] As a preferred technical solution of the present application, the shape of the folding tube is a hollow tubular structure with a wrinkled surface, and the folding tube is a retractable structure. The folding tube is connected to the water pump through an infusion tube.

[0025] Through the above technical solution, the position of the folding tube is adjusted by pulling the folding tube to telescopically move, thereby adjusting the position of the grinding liquid spraying.

[0026] Compared with the prior art, the utility model has the following beneficial effects:

[0027] In the scheme of this application:

[0028] 1. The first rotating block is pressed and rotated on the connecting seat, so that the first rotating block is aligned with the magnetic core, and at the same time, the second rotating block rotates inside the first rotating block and fits tightly with the outer wall of the magnetic core, thereby increasing the contact area between the device and the magnetic core and fixing the position of the magnetic core, thereby realizing the adaptive magnetic core function of the device, facilitating the adjustment of the shape of the clamping jaws according to the shape and size of the magnetic core, making the device suitable for magnetic cores of different sizes and shapes, and enhancing the versatility of the device;

[0029] 2. The grinding liquid is filtered through the filter cartridge, and the magnetic roller absorbs the magnetic chips, so that the magnetic chips are not easy to block the surface of the filter cartridge. The magnetic chips on the surface of the magnetic roller are processed by rotating the rotary cover, thereby realizing the grinding liquid filtering function of this device, facilitating the recovery and filtration of the magnetic chips in the grinding liquid, ensuring the normal use of the water pump, and preventing the magnetic chips from affecting the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1This is one of the schematic diagrams of the structure of the utility model;

[0031] Figure 2 This is the second schematic diagram of the structure of the utility model;

[0032] Figure 3 This is the third schematic diagram of the structure of the utility model;

[0033] Figure 4 A schematic diagram of the three-dimensional structure of the filtration structure provided in this application;

[0034] Figure 5 This is a schematic diagram of the three-dimensional structure of the clamping structure provided in this application.

[0035] Indications in the figure: 1. Workbench; 2. Water tank; 3. Filter structure; 301. Screw cap; 302. Shell; 303. Filter cartridge; 304. Magnetic roller; 4. Clamping structure; 401. Connecting seat; 402. Slide rail; 403. First rotating block; 404. Second rotating block; 405. Limiting groove; 406. Moving block; 5. Folding tube; 6. Infusion tube; 7. First electric slide; 8. Second electric slide; 9. Bidirectional electric slide; 10. Hydraulic telescopic rod; 11. Transmission motor; 12. Grinding wheel; 13. Fence net; 14. Water pump. DETAILED DESCRIPTION

[0036] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0037] like Figure 1-5 As shown, a magnetic core cross-section grinding device proposed in this embodiment includes a workbench 1, and also includes:

[0038] The water tank 2 is fixed inside the workbench 1, and a fence net 13 is fixed on the top of the water tank 2;

[0039] The filter structure 3 is inserted into the bottom of the water tank 2 and is used to filter the grinding liquid in the water tank 2.

[0040] A water pump 14 is installed on one side of the water tank 2 and is connected to the filter structure 3. The top of the water pump 14 is connected to a liquid infusion tube 6, and the top of the liquid infusion tube 6 is connected to a folding tube 5.

[0041] A bidirectional electric slide 9 is installed on one side of the top of the workbench 1, and a first electric slide 7 is installed on both sides of the top of the workbench 1;

[0042] The clamping structure 4 is arranged at the moving end of the bidirectional electric slide 9, wherein the clamping structure 4 includes a connecting seat 401 fixed to the moving end of the bidirectional electric slide 9, a first rotating block 403 rotatably connected inside the connecting seat 401, a second rotating block 404 rotatably connected inside the first rotating block 403, and a guide assembly arranged inside the connecting seat 401;

[0043] The second electric slide 8 is installed with the moving end of the first electric slide 7, and the moving end of the second electric slide 8 is installed with a hydraulic telescopic rod 10, the telescopic end of the hydraulic telescopic rod 10 is installed with a transmission motor 11, and the rotating end of the transmission motor 11 is detachably installed with a grinding wheel 12.

[0044] like Figure 1 , Figure 2 and Figure 5 As shown, as a preferred embodiment, on the basis of the above method, further, the guide assembly includes a limit groove 405 opened in the connection seat 401, a moving block 406 detachably mounted on one side of the first rotating block 403 and sliding in the limit groove 405, and a slide rail 402 fixed on the outside of the first rotating block 403, a sliding structure is formed between the slide rail 402 and the connection seat 401, and the second rotating blocks 404 are evenly spaced inside one side of the first rotating block 403. By placing the magnetic core between the two groups of connection seats 401, a bidirectional electric slide 9 is used to push the first rotating block 403 and the magnetic core. The first rotating block 403 contacts the core, and then the first rotating block 403 is squeezed by the bidirectional electric slide 9 and the magnetic core and rotates in the connecting seat 401, adjusting the direction of the first rotating block 403. At the same time, the second rotating block 404 rotates inside the first rotating block 403, so that the second rotating block 404 fits tightly with the outer wall of the bidirectional electric slide 9, increasing the contact area between the device and the magnetic core, and is fixed in the position of the magnetic core. The moving block 406 rotates inside the limiting groove 405 to limit the rotation range of the first rotating block 403. The slide rail 402 slides inside the connecting seat 401 to guide the movement of the first rotating block 403.

[0045] like Figure 2 , Figure 3 and Figure 4As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the filtering structure 3 includes a housing 302 installed inside the bottom end of the water tank 2 and connected to the water pump 14, a filter cartridge 303 inserted inside the housing 302, a screw cap 301 arranged at the bottom end of the filter cartridge 303, and a magnetic roller 304 fixed to the top end of the screw cap 301, an outer wall of the screw cap 301 is provided with an external thread, and the interior of the housing 302 is provided with an internal thread that cooperates with the external thread, and the shape of the folded tube 5 is a surface The folded tube 5 has a pleated hollow tubular structure and a retractable structure. The folded tube 5 is connected to the water pump 14 through the infusion tube 6. The grinding liquid is filtered through the filter cartridge 303, so that the magnetic chips are accumulated inside the filter cartridge 303. The clean grinding liquid is sucked out by the water pump 14. At the same time, the magnetic chips are adsorbed by the magnetic force of the magnetic roller 304, so that the magnetic chips are not easy to block the surface of the filter cartridge 303. The rotary cover 301 is rotated to separate the rotary cover 301 from the outer shell 302 through the thread, so as to facilitate the treatment of the magnetic chips on the surface of the magnetic roller 304.

[0046] Specifically, when the core cross-section grinding device is in use: the core is attached between two sets of clamping structures 4, and the bidirectional electric slide 9 is used to drive the clamping structure 4 to clamp and fix the core, the grinding liquid is poured into the water tank 2, and the water pump 14 extracts the grinding liquid and sprays it on the surface of the core through the folding tube 5, and the folding tube 5 is pulled to extend and retract to adjust the position of the grinding liquid spraying, and the transmission motor 11 is started to drive the grinding wheel 12 to rotate at high speed, and then the hydraulic telescopic rod 10 pushes the grinding wheel 12 to contact the core to grind the surface of the core, and the position of the grinding wheel 12 is moved by the first electric slide 7 and the second electric slide 8 to facilitate grinding at different positions.

[0047] By placing the magnetic core between the two groups of connecting seats 401, using the bidirectional electric slide 9 to push the first rotating block 403 to contact the magnetic core, and then the first rotating block 403 is squeezed by the bidirectional electric slide 9 and the magnetic core and rotates in the connecting seat 401, the direction of the first rotating block 403 is adjusted, and at the same time, the second rotating block 404 rotates inside the first rotating block 403, so that the second rotating block 404 and the outer wall of the bidirectional electric slide 9 are closely fitted, increasing the contact area between the device and the magnetic core, and fixed at the position of the magnetic core, the moving block 406 rotates inside the limiting groove 405 to limit the rotation range of the first rotating block 403, and the slide rail 402 slides inside the connecting seat 401 to guide the movement of the first rotating block 403;

[0048] The water pump 14 extracts the grinding liquid from the inside of the device through the outer shell 302. At the same time, the grinding liquid enters the inside of the filter cartridge 303 through the opening at the top of the outer shell 302. The grinding liquid is filtered by the filter cartridge 303, so that magnetic chips are accumulated inside the filter cartridge 303. The clean grinding liquid is sucked out by the water pump 14. At the same time, the magnetic force of the magnetic roller 304 is used to adsorb the magnetic chips, so that the magnetic chips are not easy to block the surface of the filter cartridge 303. The rotary cover 301 is rotated to separate the rotary cover 301 from the outer shell 302 through the thread, so as to facilitate the treatment of the magnetic chips on the surface of the magnetic roller 304.

[0049] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A grinding device for a magnetic core cross section, comprising a workbench (1), characterized in that: Also includes, A water tank (2) is fixed inside the workbench (1), and a fence net (13) is fixed on the top of the water tank (2); A filtering structure (3) is inserted into the bottom of the water tank (2) and is used to filter the grinding liquid inside the water tank (2); A water pump (14) is installed on one side of the water tank (2) and is connected to the filter structure (3); the top end of the water pump (14) is connected to a liquid infusion tube (6); the top end of the liquid infusion tube (6) is connected to a folding tube (5); A bidirectional electric slide (9) is installed on one side of the top of the workbench (1), and first electric slides (7) are installed on both sides of the top of the workbench (1); A clamping structure (4) is arranged at the moving end of the bidirectional electric slide (9), wherein the clamping structure (4) comprises a connecting seat (401) fixed to the moving end of the bidirectional electric slide (9), a first rotating block (403) rotatably connected inside the connecting seat (401), a second rotating block (404) rotatably connected inside the first rotating block (403), and a guide assembly arranged inside the connecting seat (401); The second electric slide (8) is mounted on the movable end of the first electric slide (7), and the movable end of the second electric slide (8) is mounted with a hydraulic telescopic rod (10), the telescopic end of the hydraulic telescopic rod (10) is mounted with a transmission motor (11), and the rotating end of the transmission motor (11) is detachably mounted with a grinding wheel (12).

2. A magnetic core cross-section grinding device according to claim 1, characterized in that: The guide assembly comprises a limiting groove (405) provided inside the connecting seat (401), a moving block (406) detachably mounted on one side of the first rotating block (403) and sliding inside the limiting groove (405), and a slide rail (402) fixed outside the first rotating block (403).

3. A core cross-section grinding device according to claim 2, characterized in that: A sliding structure is formed between the slide rail (402) and the connecting seat (401), and the second rotating blocks (404) are distributed at equal intervals inside one side of the first rotating block (403).

4. A magnetic core cross-section grinding device according to claim 1, characterized in that: The filtering structure (3) comprises a housing (302) installed inside the bottom end of the water tank (2) and connected to the water pump (14), a filter cartridge (303) inserted inside the housing (302), a rotary cover (301) arranged at the bottom end of the filter cartridge (303), and a magnetic roller (304) fixed to the top end of the rotary cover (301).

5. A core cross-section grinding device according to claim 4, characterized in that: An external thread is provided on the outer wall of the rotary cover (301), and an internal thread matching the external thread is provided inside the outer shell (302).

6. A magnetic core cross-section grinding device according to claim 1, characterized in that: The foldable tube (5) is in the shape of a hollow tubular structure with wrinkles on the surface, and the foldable tube (5) is a retractable structure. The foldable tube (5) is connected to the water pump (14) via the infusion tube (6).