Turnover mechanism for flange machining
By designing an automated flange flip mechanism, the automatic clamping and fixing of the flange is achieved by using a motor to drive the threaded rod and the connecting rod, and the rotation angle is indicated by the transmission belt and pointer, the labor intensity and efficiency caused by manual adjustment in the prior art are solved. The problem of low performance enables efficient multi-angle processing of flanges.
Patent Information
- Application Number
- CN202420634780.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing flange processing and flip mechanism requires manual adjustment, which increases the labor intensity of the operator and reduces the production efficiency.
An automated flip mechanism including a base, support plate, flip plate, fixing plate, clamping mechanism and motor is designed to automatically clamp and fix the flange by driving the threaded rod and connecting rod, and rotation is indicated by the transmission belt and pointer. Angle to realize automatic flip and tilt of the flange.
It reduces the labor intensity of operators, improves the production efficiency of flange processing, and realizes automatic clamping of flange and multi-angle processing.
Smart Images

Figure CN222222339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing equipment, and more specifically, to a turnover mechanism for flange processing. Background Art
[0002] Flange, also known as flange flange or flange, is a part that connects shafts to each other and is used to connect pipe ends. There are holes on the flange, and bolts connect the two flanges tightly. The flanges are sealed with gaskets. Flanges are divided into threaded flanges, welding flanges and clamping flanges.
[0003] When flanges are produced and processed, a corresponding flipping mechanism is often required to help operators process the flanges at different angles. The existing flipping mechanism is generally provided with a corresponding fixed structure so that the flange will not fall due to flipping. However, the existing fixed structure is generally adjusted manually by the operator. This method not only increases the labor intensity of the operator, but also reduces the efficiency of the operator's production and processing. Therefore, it needs to be improved. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a flange plate flipping mechanism, which has the advantage of automatically clamping and fixing the flange.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a turning mechanism for flange processing, comprising:
[0006] A base, wherein support plates are fixedly mounted on both sides of the top of the base, the number of the support plates is two, a central shaft is movably sleeved between the two support plates, and a flip plate located between the support plates is fixedly sleeved on the outer surface of the central shaft;
[0007] A fixing plate, wherein the number of the fixing plates is two, and the two fixing plates are respectively fixedly installed at the front and rear sides of the right side of the top of the flip plate, and a fixing rod is fixedly installed between the two fixing plates;
[0008] A fixing fixture, wherein the fixing fixture is fixedly installed on the left side of the top of the flip plate;
[0009] A clamping mechanism, wherein the clamping mechanism is arranged on the upper surface of the flip plate;
[0010] Among them, the clamping mechanism includes a first motor, the first motor is fixedly installed on the back side of the fixed plate, the other end of the output shaft of the first motor is fixedly sleeved with a threaded rod, the other end of the threaded rod passes through the fixed plate and extends between the fixed plates, the outer surface of the threaded rod is threadedly sleeved with a slider located between the fixed plates, the inner part of the slider is movably sleeved with the outer surface of the fixed rod, the left side of the slider is hinged with a connecting rod, the other end of the connecting rod is hinged with a movable clamp, the bottom of the movable clamp is movably connected to the top of the flip plate, and the movement of the slider causes the connecting rod to push the movable clamp forward to clamp the fixed flange.
[0011] As a preferred technical solution of the utility model, a second motor is fixedly installed on the right side of the top of the base, a rotating shaft is fixedly sleeved on the other end of the output shaft of the second motor, and a driving wheel is fixedly sleeved on the outer surface of the rotating shaft.
[0012] As a preferred technical solution of the utility model, the right end of the central axis passes through the support plate and extends to the outside of the support plate and is fixedly sleeved with a driven wheel, and the driven wheel is connected to the driving wheel through a transmission belt.
[0013] As a preferred technical solution of the utility model, a limiting groove is provided in the middle of the top of the flip plate, a limiting block is movably sleeved inside the limiting groove, and the top of the limiting block is fixedly connected to the bottom of the movable clamp.
[0014] As a preferred technical solution of the utility model, an angle ruler is fixedly installed in the middle of the left side of the support plate, and a pointer located inside the angle ruler is fixedly installed at the left end of the central axis. The pointer rotates with the central axis corresponding to the angle ruler to indicate the rotation angle.
[0015] As a preferred technical solution of the utility model, the right side of the fixed clamp and the left side of the movable clamp are both arc-shaped, and the right side of the fixed clamp and the left side of the movable clamp are rough.
[0016] As a preferred technical solution of the utility model, circular holes are provided on both sides of the interior of the sliding block, and the inner surface of the circular holes and the outer surface of the fixing rod are both smooth.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] 1. The utility model sets a first motor, a connecting rod, a movable clamp and a fixed clamp. When the first motor is running, the threaded rod will rotate. At this time, due to the limiting effect of the fixed rod, the slider can move forward horizontally. At this time, the left end of the connecting rod can push the movable clamp to move left at the top of the flip plate. Finally, through the cooperation between the movable clamp and the fixed clamp, the flange can be automatically clamped and fixed, which not only reduces the labor intensity of the operator, but also improves the production and processing efficiency of the operator.
[0019] 2. The utility model sets a second motor, a pointer and an angle scale. When the second motor is running, the rotating shaft will drive the driving wheel to rotate. At this time, the driving wheel will drive the driven wheel, the center shaft and the pointer to rotate together through the transmission belt. At this time, the pointer will point to the angle scale at different positions as it rotates, so that the operator can read the overall rotation angle of the flip plate, so as to help the operator to process the flange at the specified angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the side surface of the utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;
[0023] Figure 4 It is a schematic diagram of the back structure of the utility model;
[0024] Figure 5 for Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.
[0025] In the figure: 1. base; 2. support plate; 3. central axis; 4. flip plate; 5. fixed plate; 6. first motor; 7. threaded rod; 8. fixed rod; 9. slider; 10. connecting rod; 11. movable clamp; 12. fixed clamp; 13. limit groove; 14. limit block; 15. second motor; 16. rotating shaft; 17. driving wheel; 18. driven wheel; 19. transmission belt; 20. pointer; 21. angle ruler. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 5 As shown, the utility model provides a turning mechanism for flange processing, comprising:
[0028] A base 1, support plates 2 are fixedly installed on both sides of the top of the base 1, the number of the support plates 2 is two, a central shaft 3 is movably sleeved between the two support plates 2, and a flip plate 4 located between the support plates 2 is fixedly sleeved on the outer surface of the central shaft 3;
[0029] The number of the fixing plates 5 is two, and the two fixing plates 5 are respectively fixedly installed at the front and rear sides of the right side of the top of the flip plate 4, and a fixing rod 8 is fixedly installed between the two fixing plates 5;
[0030] A fixing fixture 12, the fixing fixture 12 is fixedly mounted on the left side of the top of the flip plate 4;
[0031] A clamping mechanism, which is arranged on the upper surface of the flip plate 4;
[0032] Among them, the clamping mechanism includes a first motor 6, which is fixedly installed on the back of the fixed plate 5, and the other end of the output shaft of the first motor 6 is fixedly sleeved with a threaded rod 7, the other end of the threaded rod 7 penetrates the fixed plate 5 and extends between the fixed plates 5, the outer surface of the threaded rod 7 is threadedly sleeved with a slider 9 located between the fixed plates 5, the interior of the slider 9 is movably sleeved with the outer surface of the fixed rod 8, the left side of the slider 9 is hinged with a connecting rod 10, the other end of the connecting rod 10 is hinged with a movable clamp 11, the bottom of the movable clamp 11 is movably connected to the top of the flip plate 4, and the movement of the slider 9 causes the connecting rod 10 to push the movable clamp 11 forward to clamp the fixed flange.
[0033] When the first motor 6 is started, the threaded rod 7 will rotate. At this time, since the threaded rod 7 and the slider 9 are threadedly connected, the slider 9 moves linearly along the outer surface of the threaded rod 7, so that the connecting rod 10 will push the movable clamp 11 forward to clamp the fixed flange, thereby achieving the purpose of automatically clamping the fixed flange.
[0034] A second motor 15 is fixedly mounted on the right side of the top of the base 1 , a rotating shaft 16 is fixedly sleeved on the other end of the output shaft of the second motor 15 , and a driving wheel 17 is fixedly sleeved on the outer surface of the rotating shaft 16 .
[0035] When the second motor 15 is started, the rotating shaft 16 drives the driving wheel 17 to rotate.
[0036] The right end of the central shaft 3 penetrates the support plate 2 and extends to the outside of the support plate 2 and is fixedly sleeved with a driven wheel 18 , which is connected to the driving wheel 17 through a transmission belt 19 .
[0037] When the driving wheel 17 rotates, the driven wheel 18, the central shaft 3 and the flip plate 4 are driven to rotate as a whole through the transmission belt 19, thereby realizing the flipping and tilting function of the flange, so that the operator can process it at different angles.
[0038] A limiting groove 13 is provided in the middle of the top of the flip plate 4 , and a limiting block 14 is movably sleeved inside the limiting groove 13 . The top of the limiting block 14 is fixedly connected to the bottom of the movable clamp 11 .
[0039] Due to the cooperation between the limiting groove 13 and the limiting block 14 , a good limiting effect can be achieved on the movement of the movable clamp 11 .
[0040] An angle ruler 21 is fixedly installed in the middle of the left side of the support plate 2, and a pointer 20 located inside the angle ruler 21 is fixedly installed at the left end of the central axis 3. The pointer 20 rotates along with the central axis 3 to indicate the rotation angle.
[0041] When the central shaft 3 rotates, the pointer 20 is driven to rotate. At this time, the scales corresponding to the pointer 20 and the angle ruler 21 can be converted into the degree of flipping of the flip plate 4, thereby realizing the control of the flip angle.
[0042] The right side of the fixed clamp 12 and the left side of the movable clamp 11 are both arc-shaped, and the right side of the fixed clamp 12 and the left side of the movable clamp 11 are rough.
[0043] Since the inner surfaces of the movable clamp 11 and the fixed clamp 12 are rough, the movable clamp 11 and the fixed clamp 12 play a good auxiliary role in the subsequent clamping and fixing of the flange.
[0044] There are circular holes on both sides of the slider 9 , and the inner surfaces of the circular holes and the outer surface of the fixing rod 8 are both smooth.
[0045] Since the circular hole inside the slider 9 and the outer surface of the fixing rod 8 are both smooth, the slider 9 can move more smoothly on the surface of the fixing rod 8 .
[0046] The working principle and use process of this utility model:
[0047] First, the operator fits the flange against the outer surface of the right side of the fixed clamp 12, and then starts the first motor 6, which will cause the threaded rod 7 to rotate. At this time, the slider 9 moves forward, and the connecting rod 10 hinged on its side will push the movable clamp 11 to move to the left. Finally, the fixed flange will be clamped between the movable clamp 11 and the fixed clamp 12.
[0048] When the operator needs to perform tilting processing on the flange, the second motor 15 is started, the rotating shaft 16 will drive the driving wheel 17 to rotate, and then drive the driven wheel 18, the center axis 3, the flip plate 4 and the pointer 20 to rotate together through the transmission belt 19. The rotation of the pointer 20 will correspond to the angle value on the indicating angle scale 21, so that the operator can adjust the tilt angle of the flip plate 4 and the flange according to the needs to facilitate subsequent processing operations.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A turning mechanism for flange processing, characterized in that: Included are: A base (1), support plates (2) are fixedly mounted on both sides of the top of the base (1), the number of the support plates (2) is two, a central axis (3) is movably sleeved between the two support plates (2), and a flip plate (4) located between the support plates (2) is fixedly sleeved on the outer surface of the central axis (3); A fixing plate (5), wherein the number of the fixing plates (5) is two, and the two fixing plates (5) are respectively fixedly mounted on the front and rear sides of the right side of the top of the flip plate (4), and a fixing rod (8) is fixedly mounted between the two fixing plates (5); A fixing fixture (12), wherein the fixing fixture (12) is fixedly mounted on the left side of the top of the flip plate (4); A clamping mechanism, wherein the clamping mechanism is arranged on the upper surface of the flip plate (4); The clamping mechanism comprises a first motor (6), the first motor (6) is fixedly mounted on the back of a fixed plate (5), the other end of the output shaft of the first motor (6) is fixedly sleeved with a threaded rod (7), the other end of the threaded rod (7) passes through the fixed plate (5) and extends between the fixed plates (5), the outer surface of the threaded rod (7) is threadedly sleeved with a slider (9) located between the fixed plates (5), the interior of the slider (9) is movably sleeved with the outer surface of the fixed rod (8), the left side of the slider (9) is hinged with a connecting rod (10), the other end of the connecting rod (10) is hinged with a movable clamp (11), the bottom of the movable clamp (11) is movably connected to the top of the flip plate (4), and the slider (9) moves so that the connecting rod (10) pushes the movable clamp (11) forward to clamp the fixed flange.
2. The turning mechanism for flange processing according to claim 1, characterized in that: A second motor (15) is fixedly mounted on the right side of the top of the base (1); a rotating shaft (16) is fixedly sleeved on the other end of the output shaft of the second motor (15); and a driving wheel (17) is fixedly sleeved on the outer surface of the rotating shaft (16).
3. The turning mechanism for flange processing according to claim 1, characterized in that: The right end of the central shaft (3) passes through the support plate (2) and extends to the outside of the support plate (2) and is fixedly sleeved with a driven wheel (18), and the driven wheel (18) is transmission-connected to the driving wheel (17) via a transmission belt (19).
4. The turning mechanism for flange processing according to claim 1, characterized in that: A limiting groove (13) is provided in the middle of the top end of the flip plate (4), a limiting block (14) is movably sleeved inside the limiting groove (13), and the top of the limiting block (14) is fixedly connected to the bottom of the movable clamp (11).
5. The turning mechanism for flange processing according to claim 1, characterized in that: An angle ruler (21) is fixedly mounted in the middle of the left side of the support plate (2), and a pointer (20) located inside the angle ruler (21) is fixedly mounted on the left end of the central axis (3). The pointer (20) follows the central axis (3) to rotate corresponding to the angle ruler (21) to indicate the rotation angle.
6. The turning mechanism for flange processing according to claim 1, characterized in that: The right side of the fixed clamp (12) and the left side of the movable clamp (11) are both arc-shaped, and the right side of the fixed clamp (12) and the left side of the movable clamp (11) are rough.
7. The turning mechanism for flange processing according to claim 1, characterized in that: Circular holes are provided on both sides of the interior of the sliding block (9), and the inner surfaces of the circular holes and the outer surfaces of the fixing rod (8) are both smooth.
