Door and window injection mold with cooling function
By introducing cooling components and temperature control systems into door and window injection molds, the problem of slow natural cooling speed is solved, rapid cooling and efficient production are achieved, production efficiency is improved, and the maintenance and maintenance process of cooling pipes is simplified.
Patent Information
- Application Number
- CN202421014879.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing door and window injection molds have a slow cooling rate after injection molding, resulting in a longer production cycle and reduced production efficiency.
A door and window injection mold with cooling function was designed. By installing cooling components on the base plate of the mold, including cooling plate, cooling tube, temperature controller and heat exchanger box, the cooling tube is used to contact the lower mold with the cooling tube to speed up the cooling speed and pass through the temperature. The controller and heat exchanger box realize the recycling of cooling water and heat recovery.
It significantly accelerates the cooling speed of the mold, shortens the production cycle, improves production efficiency, and facilitates maintenance and cleaning through the removable design of the cooling pipe, extending the service life of the cooling pipe.
Smart Images

Figure CN222223402U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of door and window injection molding, and particularly relates to a door and window injection molding mold with a cooling function. Background Art
[0002] In the production process, doors and windows are usually molded by injection molds. Injection molding is also called injection molding. It is a molding method that combines injection and molding. The advantages of injection molding are fast production speed, high efficiency, automated operation, a wide variety of colors, and shapes from simple to complex.
[0003] After searching, in the prior art, Chinese patent application number: CN202222555150.1 discloses an injection molding mold for door and window processing, including a base, a support plate fixedly connected to the rear end of the base, a top plate fixedly connected to the front end of the support plate, an electric telescopic rod fixedly connected to both sides of the lower end of the top plate, a movable plate fixedly connected to the lower end of the electric telescopic rod, an injection molding tube fixedly connected to the upper end of the movable plate, a mold fixedly connected to the lower end of the movable plate, a lower mold cavity opened at the upper end of the base, a threaded rod rotatably connected to both sides of the lower end of the top plate, and the rod wall of the threaded rod is movably connected to the movable plate. When the injection molding is finished, the threaded rod drives the rotating rod to rotate each time it moves upward, so that the knocking block continuously knocks the lower end of the lower mold cavity, generating a certain vibration, which is conducive to the rapid separation between the product and the lower mold cavity, avoiding mold jamming, and improving the processing rate of the device.
[0004] However, the device still has the following defects:
[0005] After the injection molding is completed, the device cools down the mold through natural cooling. However, the cooling speed of the naturally cooled mold is slow and it takes a lot of time to cool down, which increases the production cycle of doors and windows and reduces production efficiency. Utility Model Content
[0006] The purpose of the utility model is to provide a door and window injection mold with a cooling function. By setting a cooling component, the cooling speed of the lower mold can be effectively accelerated so that the mold can be cooled quickly, thereby eliminating the need to consume a lot of time for cooling, shortening the production cycle of doors and windows, and improving production efficiency, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the utility model provides the following technical solution: a door and window injection mold with cooling function, comprising a bottom plate, a lower mold and an upper mold are installed on the bottom plate, a cooling component for cooling the lower mold is installed on the bottom plate, and a recovery component for exchanging heat for the cooling component is installed on the bottom plate;
[0008] The cooling assembly includes a cooling plate, a cooling groove is opened on the side wall of the lower mold, the cooling plate is slidably connected in the cooling groove, a cooling pipe is installed on the cooling plate, both ends of the cooling pipe are installed on the inner wall of one end of the cooling plate, a first connecting pipe, a second connecting pipe and a handle are installed on the outer wall of one end of the cooling plate, the handle is located between the first connecting pipe and the second connecting pipe, one end of the first connecting pipe and the second connecting pipe both penetrate into the cooling plate, and one end of the first connecting pipe and the second connecting pipe are respectively installed on both ends of the cooling pipe.
[0009] Furthermore, the cooling component also includes a temperature controller, which is installed on the base plate and located on one side of the lower mold. A transmission tube is installed at the other end of the temperature controller, and the end of the transmission tube away from the temperature controller is installed on the heat exchange component.
[0010] Furthermore, a third connecting tube is installed at one end of the temperature controller, a first bellows is installed at one end of the third connecting tube away from the temperature controller, and an end of the first bellows away from the third connecting tube is installed at one end of the first connecting tube away from the cooling tube.
[0011] Furthermore, the heat exchange assembly includes a heat exchange box, which is installed on the bottom plate and located on a side of the lower mold away from the temperature controller. A water inlet pipe and a drain pipe are installed on one side of the heat exchange box.
[0012] Furthermore, a heat exchange tube is installed in the heat exchange box, and both ends of the heat exchange tube are respectively installed through the two end side walls of the heat exchange box, and the other end of the heat exchange tube is installed on the end of the transmission tube away from the temperature controller, and a second corrugated tube is installed on one end of the heat exchange tube, and the end of the second corrugated tube away from the heat exchange tube is installed on the second connecting tube away from the cooling tube.
[0013] Furthermore, a plurality of groups of support columns are installed on the bottom plate, and the plurality of groups of support columns are respectively located at the four corner edges of the bottom plate, and a top plate is installed at one end of the plurality of groups of support columns away from the bottom plate.
[0014] Furthermore, two groups of electric push rods are installed on the top plate, and the output ends of the two groups of electric push rods pass through the top plate. A movable plate is installed on the output ends of the two groups of electric push rods, and the movable plate is slidably connected to the multiple groups of support columns.
[0015] Furthermore, the upper mold is installed at the bottom of the movable plate, and an injection tube is installed on the upper mold, and one end of the injection tube away from the upper mold passes through the movable plate.
[0016] The beneficial effects of the utility model are:
[0017] 1. The utility model sets a cooling component. After the mold injection is completed, the cooling pipe cools the lower mold by contacting with the lower mold, thereby accelerating the cooling speed of the lower mold, so that the mold can be cooled quickly, thereby eliminating the need to consume a lot of time for cooling, shortening the production cycle of doors and windows, and improving production efficiency;
[0018] 2. The utility model sets a cooling assembly. After the cooling pipe has been in use for a long time, the cooling plate can be disassembled to keep the cooling plate away from the lower mold, and the cooling pipe on the cooling plate can be taken out for maintenance, cleaning or replacement. This makes the cooling pipe less likely to be blocked or damaged, and allows the cooling pipe to work normally, thereby improving the convenience of later maintenance of the cooling pipe.
[0019] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 A schematic diagram of the structure according to an embodiment of the utility model is shown;
[0022] Figure 2 A schematic diagram of the bottom plate structure according to an embodiment of the utility model is shown;
[0023] Figure 3 A schematic diagram of the top plate structure according to an embodiment of the utility model is shown;
[0024] Figure 4 A schematic diagram of the cooling plate structure according to an embodiment of the utility model is shown;
[0025] Figure 5 A schematic diagram of the structure of a heat exchange box according to an embodiment of the utility model is shown.
[0026] In the figure: 110, bottom plate; 120, lower mold; 121, cooling trough; 130, support column; 140, top plate; 150, electric push rod; 160, moving plate; 170, upper mold; 180, injection tube; 210, cooling plate; 220, cooling tube; 230, first connecting tube; 240, second connecting tube; 250, handle; 260, temperature controller; 270, third connecting tube; 280, first bellows; 290, transmission tube; 310, heat exchange box; 320, heat exchange tube; 330, second bellows; 340, water inlet pipe; 350, drain pipe. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-5 The utility model provides a technical solution: a door and window injection mold with cooling function. It includes a bottom plate 110, on which a lower mold 120 and an upper mold 170 are installed, on which a cooling component for cooling the lower mold 120 is installed, and on which a recovery component for exchanging heat for the cooling component is installed;
[0029] The cooling assembly includes a cooling plate 210, a cooling groove 121 is provided on the side wall of the lower mold 120, the cooling plate 210 is slidably connected in the cooling groove 121, a cooling pipe 220 is installed on the cooling plate 210, both ends of the cooling pipe 220 are installed on the inner wall of one end of the cooling plate 210, a first connecting pipe 230, a second connecting pipe 240 and a handle 250 are installed on the outer wall of one end of the cooling plate 210, the handle 250 is located between the first connecting pipe 230 and the second connecting pipe 240, one end of the first connecting pipe 230 and the second connecting pipe 240 both penetrate into the cooling plate 210, and one end of the first connecting pipe 230 and the second connecting pipe 240 are respectively installed at both ends of the cooling pipe 220. Through the contact between the cooling pipe 220 and the lower mold 120, the cooling pipe 220 cools the lower mold 120, thereby accelerating the cooling efficiency of the lower mold 120. The handle 250 facilitates the removal of the cooling plate 210, and the maintenance, cleaning and replacement of the cooling tube 220 on the cooling plate 210, so that the cooling tube 220 is not easily blocked or damaged, and the cooling tube 220 can be used normally. Both ends of the cooling tube 220 and the first connecting tube 230 and the second connecting tube 240 are detachable, so that the cooling tube 220 can be maintained, replaced and cleaned.
[0030] The cooling assembly further includes a temperature controller 260, which is mounted on the bottom plate 110 and located on one side of the lower mold 120. A transmission pipe 290 is mounted on the other end of the temperature controller 260, and one end of the transmission pipe 290 away from the temperature controller 260 is mounted on the heat exchange assembly. A third connecting pipe 270 is mounted on one end of the temperature controller 260, and a first bellows 280 is mounted on one end of the third connecting pipe 270 away from the temperature controller 260, and one end of the first bellows 280 away from the third connecting pipe 270 is mounted on one end of the first connecting pipe 230 away from the cooling pipe 220.
[0031] After the injection molding is completed, the temperature controller 260 transmits the cooling water to the cooling pipe 220 through the first bellows 280 and the first connecting pipe 230. The lower mold 120 is cooled down through the contact between the cooling pipe 220 and the lower mold 120, thereby accelerating the cooling of the mold, shortening the production cycle of the mold, and improving production efficiency. The cooled cooling water is transmitted to the heat exchange pipe 320 through the second connecting pipe 240 and the second bellows 330, so that the heat exchange pipe 320 contacts the water in the heat exchange box 310, and the heat in the cooling water is recovered, thereby reducing heat waste, reducing energy consumption, and improving energy utilization. The cooling water after heat exchange is transmitted back to the temperature controller 260 through the transmission pipe 290 to realize the circulation of cooling water and cool the mold at the same time.
[0032] The heat exchange assembly includes a heat exchange box 310, which is installed on the base plate 110. The heat exchange box 310 is located on the side of the lower mold 120 away from the temperature controller 260. A water inlet pipe 340 and a drain pipe 350 are installed on one side of the heat exchange box 310. A heat exchange tube 320 is installed in the heat exchange box 310. Both ends of the heat exchange tube 320 are respectively installed through the side walls of the heat exchange box 310. The other end of the heat exchange tube 320 is installed on the end of the transmission tube 290 away from the temperature controller 260. A second bellows 330 is installed on one end of the heat exchange tube 320. The end of the second bellows 330 away from the heat exchange tube 320 is installed on the second connecting tube 240 away from the cooling tube 220. The heat exchange box 310 injects hot water through the water inlet pipe 340, so that the hot water contacts the heat exchange tube 320, recovers the heat of the cooling water in the heat exchange tube 320, and discharges the hot water after heat recovery through the drain pipe 350, thereby facilitating use, improving energy utilization, and reducing production costs.
[0033] The bottom plate 110 is provided with a plurality of support columns 130, which are respectively located at the four corners of the bottom plate 110. A top plate 140 is provided at one end of the plurality of support columns 130 away from the bottom plate 110. Two sets of electric push rods 150 are provided on the top plate 140, and the output ends of the two sets of electric push rods 150 penetrate the top plate 140. A moving plate 160 is provided on the output ends of the two sets of electric push rods 150, and the moving plate 160 is slidably connected to the plurality of support columns 130. The upper mold 170 is provided with an injection tube 180, and one end of the injection tube 180 away from the upper mold 170 penetrates the moving plate 160. The moving plate 160 is driven to move by the electric push rod 150, so that the moving plate 160 drives the upper mold 170 to move, so that the upper mold 170 and the lower mold 120 are fitted, thereby performing injection molding on the doors and windows. By providing the support column 130 , the movable plate 160 is guided so that the movement of the movable plate 160 remains stable, and the upper mold 170 can accurately enter the lower mold 120 .
[0034] Specifically, the internal electrical connection structure of the electric push rod 150 and the temperature controller 260 is well known to those skilled in the art and will not be described in detail herein. The electrical components in this application are all connected to an external power source when in use.
[0035] The circuits, electrical components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to the software.
[0036] The control method of the present application document is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field, which is common knowledge in this field. In addition, the present application document is mainly used to protect mechanical devices, so the present application document will no longer explain the control method and circuit connection in detail.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A door and window injection mold with cooling function, characterized in that: The invention comprises a bottom plate (110), a lower mold (120) and an upper mold (170) being mounted on the bottom plate (110), a cooling component for cooling the lower mold (120) being mounted on the bottom plate (110), and a recovery component for exchanging heat with the cooling component being mounted on the bottom plate (110); The cooling assembly comprises a cooling plate (210), a cooling groove (121) is provided on the side wall of the lower mold (120), the cooling plate (210) is slidably connected in the cooling groove (121), a cooling pipe (220) is installed on the cooling plate (210), both ends of the cooling pipe (220) are installed on the inner wall of one end of the cooling plate (210), a first connecting pipe (230), a second connecting pipe (240) and a handle (250) are installed on the outer wall of one end of the cooling plate (210), the handle (250) is located between the first connecting pipe (230) and the second connecting pipe (240), one end of the first connecting pipe (230) and the second connecting pipe (240) are both inserted into the cooling plate (210), and one end of the first connecting pipe (230) and the second connecting pipe (240) are respectively installed on the two ends of the cooling pipe (220).
2. The door and window injection mold with cooling function according to claim 1, characterized in that: The cooling component also includes a temperature controller (260), which is installed on the bottom plate (110). The temperature controller (260) is located on one side of the lower mold (120). A transmission tube (290) is installed at the other end of the temperature controller (260), and the end of the transmission tube (290) away from the temperature controller (260) is installed on the heat exchange component.
3. The door and window injection mold with cooling function according to claim 2, characterized in that: A third connecting tube (270) is installed at one end of the temperature controller (260), a first bellows (280) is installed at one end of the third connecting tube (270) away from the temperature controller (260), and an end of the first bellows (280) away from the third connecting tube (270) is installed at one end of the first connecting tube (230) away from the cooling tube (220).
4. The door and window injection mold with cooling function according to claim 3, characterized in that: The heat exchange assembly comprises a heat exchange box (310), the heat exchange box (310) being mounted on the bottom plate (110), the heat exchange box (310) being located on a side of the lower mold (120) away from the temperature controller (260), and a water inlet pipe (340) and a drain pipe (350) being mounted on one side of the heat exchange box (310).
5. The door and window injection mold with cooling function according to claim 4, characterized in that: A heat exchange tube (320) is installed in the heat exchange box (310), and two ends of the heat exchange tube (320) are respectively installed through the two end side walls of the heat exchange box (310), and the other end of the heat exchange tube (320) is installed on an end of the transmission tube (290) away from the temperature controller (260), and a second corrugated tube (330) is installed on one end of the heat exchange tube (320), and an end of the second corrugated tube (330) away from the heat exchange tube (320) is installed on the second connecting tube (240) away from the cooling tube (220).
6. The door and window injection mold with cooling function according to claim 5, characterized in that: A plurality of groups of support columns (130) are installed on the bottom plate (110), the plurality of groups of support columns (130) are respectively located at the four corner edges of the bottom plate (110), and a top plate (140) is installed at one end of the plurality of groups of support columns (130) away from the bottom plate (110).
7. The door and window injection mold with cooling function according to claim 6, characterized in that: Two groups of electric push rods (150) are installed on the top plate (140), the output ends of the two groups of electric push rods (150) penetrate the top plate (140), and a moving plate (160) is installed on the output ends of the two groups of electric push rods (150), and the moving plate (160) is slidably connected to the multiple groups of support columns (130).
8. The door and window injection mold with cooling function according to claim 7, characterized in that: The upper mold (170) is mounted on the bottom of the movable plate (160), and an injection tube (180) is mounted on the upper mold (170). One end of the injection tube (180) away from the upper mold (170) passes through the movable plate (160).
