PVC electric power pipe extrusion device
By introducing a processing mechanism, including heating and cooling systems, in the PVC power tube extrusion device, the problems of raw material heating and pipe cooling are solved, production efficiency and pipe quality are improved, and efficient PVC power tube manufacturing is achieved.
Patent Information
- Application Number
- CN202420197937.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The existing PVC power pipe extrusion device does not involve raw material heating arrangement and shaped cooling device, which makes it difficult to improve production efficiency and pipe quality.
A PVC power tube extrusion device is designed that includes a feed assembly, a heating assembly and an extrusion assembly, and a PVC power tube extrusion device that heats raw materials through a fan, an air heater and a hot air duct, and cools the pipe through a cooling box and a fan.
The raw materials quickly reach the extrusion temperature and the pipes are quickly cooled, the production efficiency and pipes are improved, and the operation convenience is also improved.
Smart Images

Figure CN222223411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC power pipes, in particular to a PVC power pipe extrusion device. Background Art
[0002] PVC power pipe is a kind of pipe used in power system, which is widely used in power engineering to carry, protect and transmit cables. A PVC power pipe extrusion device is a device used to manufacture PVC power pipe. The design and operation of the device can realize efficient, stable and automated production process, ensuring the manufacture of PVC power pipe that meets the specification requirements.
[0003] After searching, the patent number "CN217196819U" mentioned in the text that "the utility model discloses a PVC power pipe extrusion device, including an extruder, a control panel is provided on one side of the outer wall of the extruder, a hopper is provided on the top outer wall of the extruder, a purification box is fixedly connected to the outer wall of one side of the extruder, and a round opening is opened on the top outer wall of the purification box, the inner wall of the round opening is connected to an air duct through a bearing, the top outer wall of the air duct is fixedly connected to a mounting plate, and the top outer wall of the mounting plate is fixedly connected to three dust hoods. The utility model is provided with a purification box on the extruder, and the purification box and the mounting plate are provided on the outer wall. The cooperation between the dust hoods facilitates the air around the extruder to be sucked into the purification box, and the purification layer and the activated carbon layer arranged in the purification box facilitate the purification of the gas, thereby facilitating the treatment of the gas generated by the extruder. "The device facilitates the purification of the gas by the purification layer and the activated carbon layer arranged in the purification box, thereby facilitating the treatment of the gas generated by the extruder, but the device does not involve the heating setting of the raw materials to enable the PVC raw materials to quickly reach the extrusion temperature, and also does not involve the shaping cooling device after the raw materials are extruded, so as to facilitate the collection and subsequent treatment of the PVC power pipes, thereby improving the production efficiency and the quality of the pipes.
[0004] Therefore, we provide a PVC power pipe extrusion device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a PVC power pipe extrusion device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PVC power pipe extrusion device, comprising a processing box and a processing mechanism, wherein the processing mechanism is installed at the top of the processing box;
[0007] The processing mechanism comprises a feeding component, a heating component and an extrusion component. The feeding component is installed at the top of the processing box, the heating component is installed on one side of the feeding component, and the extrusion component is installed at the bottom of the processing box.
[0008] Preferably, the feed assembly includes a feed hopper, a slot, a block and a sealing cover. The feed hopper is installed on the top of the processing box, a slot is opened on the surface of the feed hopper, a block is installed on the inner side of the slot, and a sealing cover is installed on the top of the block.
[0009] Preferably, the heating assembly comprises a fan, an air heater and a hot air pipe, a fan is installed on one side of the feed hopper, an air heater is installed at the bottom end of the fan, and a hot air pipe is installed at the bottom end of the air heater.
[0010] Preferably, the extrusion assembly includes a discharge trough, an extruder, an extrusion port and a mold, the bottom surface of the processing box is provided with a discharge trough, the bottom end of the discharge trough is installed with an extruder, one side of the extruder is installed with an extrusion port, and the other side of the extrusion port is installed with a mold.
[0011] Preferably, an auxiliary mechanism is installed at the front end of the extruder, and the auxiliary mechanism includes a control component and a collection component. The control component is installed at the front end of the extruder, and the collection component is installed on the other side of the mold.
[0012] Preferably, the control component includes a control panel, a display screen, a power switch, an adjustment button and an alarm. The front end of the extruder is equipped with a control panel, the surface of the control panel is equipped with a display screen, the bottom of the display screen is equipped with a power switch, one side of the power switch is equipped with an adjustment button, and the other side of the adjustment button is equipped with an alarm.
[0013] Preferably, the collecting assembly comprises a cooling box, a fan and a discharge pipe, the cooling box is installed on the other side of the mold, the fan is installed on the top of the cooling box, and the discharge pipe is installed on the other side of the cooling box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. Through the setting of the processing mechanism, when in use, through the cooperation of the feed hopper and the sealing cover, a stable feeding channel can be provided to ensure the uniform supply of raw materials during the extrusion process, while reducing the entry of external impurities. Through the cooperation of the air heater and the hot air pipe, an efficient heating system is provided, which helps to quickly bring the PVC raw materials to the extrusion temperature. Through the cooperation of the extruder and the mold, the heated PVC raw materials can be formed into the required shape to produce high-quality PVC power pipes, thereby improving production efficiency.
[0016] 2. Through the setting of auxiliary mechanisms, when in use, through the cooperation of the control panel and the display screen, the operator can intuitively monitor and adjust key parameters, thereby improving the convenience of operation. Through the cooperation of the cooling box and the fan, the extruded pipe can be quickly cooled for the collection and processing of subsequent products, which helps to improve production efficiency and pipe quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the feed assembly of the utility model;
[0019] Figure 3 It is a schematic diagram of the overall side view structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the heating component structure of the utility model.
[0021] Numbers in the figure: 1. Processing box; 2. Processing mechanism; 21. Feeding assembly; 211. Feeding hopper; 212. Card slot; 213. Card block; 214. Sealing cover; 22. Heating assembly; 221. Fan; 222. Air heater; 223. Hot air pipe; 23. Extrusion assembly; 231. Discharge chute; 232. Extruder; 233. Extrusion port; 234. Mold; 3. Auxiliary mechanism; 31. Control assembly; 311. Control panel; 312. Display screen; 313. Power switch; 314. Adjustment button; 315. Alarm; 32. Collection assembly; 321. Cooling box; 322. Fan; 323. Discharge pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] See also Figure 1-4 As shown, the utility model provides an embodiment: a PVC power pipe extrusion device, comprising a processing box 1 and a processing mechanism 2, and the processing mechanism 2 is installed on the top of the processing box 1;
[0025] The processing mechanism 2 includes a feeding component 21, a heating component 22 and an extrusion component 23. The feeding component 21 is installed at the top of the processing box 1, the heating component 22 is installed on one side of the feeding component 21, and the extrusion component 23 is installed at the bottom of the processing box 1.
[0026] Furthermore, the feed assembly 21 includes a feed hopper 211, a slot 212, a block 213 and a sealing cover 214. The feed hopper 211 is installed at the top of the processing box 1, the slot 212 is opened on the surface of the feed hopper 211, the inner side of the slot 212 is installed with a block 213, and the top of the block 213 is installed with a sealing cover 214. Through the setting of the feed assembly 21, a stable feeding channel can be provided to ensure the uniform supply of raw materials during the extrusion process, while reducing the entry of external impurities.
[0027] Furthermore, the heating component 22 includes a fan 221, an air heater 222 and a hot air pipe 223. The fan 221 is installed on one side of the feed hopper 211, the air heater 222 is installed at the bottom end of the fan 221, and the hot air pipe 223 is installed at the bottom end of the air heater 222. Through the setting of the heating component 22, an efficient heating system is provided, which helps to quickly reach the extrusion temperature of the PVC raw material.
[0028] Furthermore, the extrusion component 23 includes a discharge trough 231, an extruder 232, an extrusion port 233 and a mold 234. The bottom surface of the processing box 1 is provided with a discharge trough 231, the bottom end of the discharge trough 231 is installed with an extruder 232, an extrusion port 233 is installed on one side of the extruder 232, and a mold 234 is installed on the other side of the extrusion port 233. Through the setting of the extrusion component 23, precise control of the extrusion process is ensured, the heated PVC raw material can be formed into a desired shape, and high-quality PVC power pipes can be produced, thereby improving production efficiency.
[0029] Embodiment 2
[0030] See also Figure 1 and Figure 3 As shown, in comparative example 1, as another implementation mode of the utility model, an auxiliary mechanism 3 is installed at the front end of the extruder 232, and the auxiliary mechanism 3 includes a control component 31 and a collecting component 32. The control component 31 is installed at the front end of the extruder 232, and the collecting component 32 is installed on the other side of the mold 234. Through the setting of the auxiliary mechanism 3, the operator can intuitively monitor and adjust key parameters, and can quickly cool the extruded pipe to facilitate the collection and processing of subsequent products.
[0031] Furthermore, the control component 31 includes a control panel 311, a display screen 312, a power switch 313, an adjustment button 314 and an alarm 315. The control panel 311 is installed at the front end of the extruder 232, the display screen 312 is installed on the surface of the control panel 311, the power switch 313 is installed at the bottom of the display screen 312, the adjustment button 314 is installed on one side of the power switch 313, and the alarm 315 is installed on the other side of the adjustment button 314. Through the setting of the control component 31, the operator can intuitively monitor and adjust key parameters, thereby improving the convenience of operation.
[0032] Furthermore, the collecting component 32 includes a cooling box 321, a fan 322 and a discharge pipe 323. The cooling box 321 is installed on the other side of the mold 234, the fan 322 is installed on the top of the cooling box 321, and the discharge pipe 323 is installed on the other side of the cooling box 321. Through the setting of the collecting component 32, the extruded pipe can be quickly cooled for the collection and processing of subsequent products, which helps to improve production efficiency and pipe quality.
[0033] Working principle: first, a PVC power pipe extrusion device is put into the working position. When in use, in the first step, the sealing cover 214 is moved to make the block 213 disengage from the card slot 212, and the raw material is put into the feed hopper 211, and then enters the processing box 1 through the feed hopper 211, and the sealing cover 214 is moved to make the block 213 enter the card slot 212. In the second step, the air in the environment is sucked in through the fan 221 and pushed into the air heater 222. The air is heated to the required temperature through the air heater 222, and the hot air is transmitted from the air heater 222 to the processing box 1 through the hot air pipe 223. In the third step, the heated PVC raw material enters the extruder 2 through the discharge trough 231. 32. Turn on the power switch 313. The operator monitors the relevant parameters of the extrusion process in real time through the display screen 312. When the equipment status is abnormal, the alarm 315 sounds to remind the operator to take corresponding measures in time to avoid the problem from expanding. In the fourth step, the heated PVC raw material is extruded through the extrusion port 233 by the extruder 232, and then the extruded PVC raw material is shaped by the mold 234. In the fifth step, the extruded PVC enters the cooling box 321 and is dissipated by the fan 322 to quickly cool the extruded PVC, and then is discharged through the discharge pipe 323 for subsequent processing. In this way, the use process of a PVC power pipe extrusion device is completed.
Claims
1. A PVC power pipe extrusion device, comprising a processing box (1) and a processing mechanism (2), characterized in that: A processing mechanism (2) is installed on the top of the processing box (1); The processing mechanism (2) comprises a feeding component (21), a heating component (22) and an extrusion component (23); the feeding component (21) is installed at the top end of the processing box (1), the heating component (22) is installed on one side of the feeding component (21), and the extrusion component (23) is installed at the bottom end of the processing box (1).
2. A PVC power pipe extrusion device according to claim 1, characterized in that: The feed assembly (21) comprises a feed hopper (211), a slot (212), a block (213) and a sealing cover (214); the feed hopper (211) is installed at the top of the processing box (1); a slot (212) is provided on the surface of the feed hopper (211); a block (213) is installed inside the slot (212); and a sealing cover (214) is installed at the top of the block (213).
3. A PVC power pipe extrusion device according to claim 2, characterized in that: The heating component (22) comprises a fan (221), an air heater (222) and a hot air pipe (223); the fan (221) is installed on one side of the feed hopper (211); the air heater (222) is installed at the bottom end of the fan (221); and the hot air pipe (223) is installed at the bottom end of the air heater (222).
4. A PVC power pipe extrusion device according to claim 1, characterized in that: The extrusion assembly (23) comprises a discharge trough (231), an extruder (232), an extrusion port (233) and a die (234); the bottom surface of the processing box (1) is provided with a discharge trough (231); the bottom end of the discharge trough (231) is provided with an extruder (232); one side of the extruder (232) is provided with an extrusion port (233); and the other side of the extrusion port (233) is provided with a die (234).
5. A PVC power pipe extrusion device according to claim 4, characterized in that: An auxiliary mechanism (3) is installed at the front end of the extruder (232), and the auxiliary mechanism (3) includes a control component (31) and a collection component (32). The control component (31) is installed at the front end of the extruder (232), and the collection component (32) is installed on the other side of the mold (234).
6. A PVC power pipe extrusion device according to claim 5, characterized in that: The control component (31) comprises a control panel (311), a display screen (312), a power switch (313), an adjustment button (314) and an alarm (315). The front end of the extruder (232) is provided with a control panel (311), the surface of the control panel (311) is provided with a display screen (312), the bottom end of the display screen (312) is provided with a power switch (313), one side of the power switch (313) is provided with an adjustment button (314), and the other side of the adjustment button (314) is provided with an alarm (315).
7. A PVC power pipe extrusion device according to claim 5, characterized in that: The collecting assembly (32) comprises a cooling box (321), a fan (322) and a discharge pipe (323); the cooling box (321) is installed on the other side of the mold (234); the fan (322) is installed on the top of the cooling box (321); and the discharge pipe (323) is installed on the other side of the cooling box (321).
