Particle temporary storage material flow divider and material barrel
The particle temporary storage material diverter with a conical structure and guide surfaces addresses uneven particle distribution, enhancing production efficiency and reducing costs by ensuring uniform particle distribution during packaging.
Patent Information
- Application Number
- CN202421140926.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The uneven particle size distribution in particle storage barrels leads to fluctuations in packaging equipment weight, causing weight differences, increased material costs, and production inefficiencies due to particle size stratification and unstable packaging volumes.
A particle temporary storage material diverter with a conical structure and intersecting guide curved surfaces, including guide taper and groove surfaces, is used to guide particle flow, ensuring uniform distribution and reducing particle size redistribution during packaging.
The diverter ensures even particle distribution, improving production efficiency, reducing cost and labor waste, and minimizing market quality risks by stabilizing packaging processes.
Smart Images

Figure CN222224565U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of particle packaging production equipment, and specifically relates to a particle temporary storage material diverter and a material barrel. Background Art
[0002] In the actual production process of the granules to be packaged in the granule workshop, when the materials are circulated and temporarily stored in the container, the particles will undergo a redistribution of particle size due to the influence of gravity, and the bulk density in the barrel will be uneven. In the packaging process, the uneven particle size distribution causes continuous changes in the dynamic stacking angle and the static angle, causing the weight difference of the packaging equipment to fluctuate during the packaging process, resulting in a large amount of weight difference rejection, which increases material costs and affects production efficiency.
[0003] The actual production process of the existing technology is as follows:
[0004] 1. The mixed particles are stored in a 1194mm*1194mm*1630mm square barrel and transported to the packaging area for packaging. The valve at the upper end of the packaging discharge port is opened to discharge the materials until all the materials in the barrel are discharged;
[0005] 2. The particle discharge phenomenon in the 1194mm*1194mm*1630mm square barrel is that the particles first fall from the barrel. Under the influence of natural gravity, large and heavy particles flow faster, while small particles flow slower, resulting in particle size stratification, which causes unstable packaging volume. Small particles are too concentrated, which is also prone to powder inclusion, high quality control risk, and easy to cause market complaints or weight differences.
[0006] The technical defects and deficiencies thus existing are as follows:
[0007] In the actual production process, the weight difference needs to be adjusted in real time according to changes in particle size distribution such as bulk density and angle of repose. Products with unqualified weight difference cause cost waste. The finished products that have been produced also have market quality risks such as particle size due to particle size distribution problems. Utility Model Content
[0008] The first purpose of the utility model is to provide a particle temporary storage material diverter, which guides the flow during the particle flow process, reduces the particle size redistribution process, disperses the material from multiple angles, and ensures the uniform delivery of particles during the packaging process; the second purpose is to provide a particle temporary storage material diverter barrel, which solves the problem of uniformity of particle size distribution of temporary storage particles in the industry, improves production efficiency, and saves cost and labor waste.
[0009] The purpose of the utility model is achieved by a particle temporary storage material diverter, comprising:
[0010] A body, wherein the body is a cone structure;
[0011] A feed end, which is arranged at the upper end of the body and is a gathering end;
[0012] A discharge end, which is arranged at the lower end of the body and is a divergent end, and the diameter of the discharge end is greater than the diameter of the feed end; and
[0013] The side surface of the main body is formed by connecting two or more guide curved surfaces, and the two or more guide curved surfaces are arranged in an intersecting distribution.
[0014] Furthermore, the guide curved surface includes a plurality of guide taper inclined surfaces and guide groove surfaces which are sequentially arranged crosswise, the guide taper inclined surface is a convex curved surface, and the guide groove surface is a concave curved surface.
[0015] Furthermore, the circular aperture edge of the feed end is configured to be connected by spherical surfaces.
[0016] Furthermore, the height of the main body is 100-500 mm, and the diameter of the discharge end is 150-750 mm.
[0017] Furthermore, the height of the main body is 300 mm, the diameter of the discharge end is 450 mm, the radius of the guide taper slope is 108 mm, the radius of the guide groove surface is 243 mm, and the radius of the spherical surface is 50 mm.
[0018] A particle temporary storage material diversion barrel also includes a conical barrel body, a feed valve arranged at the upper end of the conical barrel body and a discharge valve arranged at the lower end of the conical barrel body, at least one diverter is arranged inside the diversion barrel.
[0019] Furthermore, the diverter is provided with one and is placed on the central axis of the diverter barrel.
[0020] Furthermore, the diversion barrel is provided with a support frame, and a roller assembly is provided on the support frame. The roller assembly includes two fixed wheels and two universal wheels.
[0021] The beneficial effects of the utility model are embodied in:
[0022] 1. In the utility model, a conical hollow cylinder is provided to realize the diversion of particles in the process of flowing under the action of gravity, reduce the particle size redistribution process, and ensure the uniform falling of particles in the packaging process; more specifically, an end with a small top and a large bottom is provided in the body to realize the diversion of the passing of the granular material, and under the action of more than two diversion curved surfaces provided on the side of the body, the concentration of the falling particles is disrupted, so that the particles can fall evenly during the falling process.
[0023] 2. In the utility model, since the side surface of the main body is set as two or more intersecting curved surfaces, the entire cone structure main body has the effect of generating turbulence for the particles passing through, and making the particles have the effect of evenly distributing and falling; more specifically, the guide curved surface is set as a guide taper inclined surface and a guide groove surface which are arranged in sequence, and the guide taper inclined surface is a convex curved surface, and the guide groove surface is a concave curved surface, and the convex curved surface and the concave curved surface are arranged in sequence, end to end, to form the main body, thereby improving the effect of evenly guiding the material flowing in the body cavity.
[0024] 3. In the utility model, the circular opening at the feeding end of the main body is set as a spherical end head formed by connecting spherical surfaces, so as to reduce the problem that particles are not easy to slide down after falling onto the main body, and improve the effect of uniform distribution and diversion of particles. At the same time, the device with spherical structure is easy to install and use, and is safer than the pointed structure.
[0025] 4. In the utility model, a diverter barrel with a diverter is provided. By arranging the diverter of the diverter in the diverter barrel, the problem of uneven particles falling and separating in the diverter barrel is reduced. Corresponding valve bodies are respectively arranged at the upper and lower ends of the conical barrel body to realize the control of feeding and discharging, improve production efficiency, and save waste of cost and working time.
[0026] 5. In the utility model, a support frame is installed on the diversion barrel to achieve stable support for the diversion barrel; and a roller assembly is arranged on the support frame, and the roller assembly includes two fixed wheels and two universal wheels, so that the diversion barrel can be transferred and stably parked.
[0027] 6. In the utility model, the corresponding diverter and diverter barrel are set to solve the problem of uniformity of particle size distribution of temporarily stored particles in the industry, improve production efficiency, save cost and labor waste, reduce product quality risks, have low production costs, and generate high value benefits. The estimated cost savings are 120,000 yuan / year, which solves the potential risks of market complaints and enhances the brand value of the company's product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0029] Figure 1 This is the front view of the diverter of the utility model;
[0030] Figure 2 This is a top view of the diverter of the utility model;
[0031] Figure 3 This is the front view of the diversion barrel of the utility model;
[0032] Figure 4 It is a top view of the diversion barrel of the utility model.
[0033] In the accompanying drawings, 1-main body, 2-feed end, 3-discharge end, 4-guiding curved surface, 5-guiding taper inclined surface, 6-guiding groove surface, 7-spherical surface, 8-conical barrel body, 9-feed valve, 10-discharge valve, 11-support frame, 12-roller assembly. DETAILED DESCRIPTION
[0034] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0035] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0036] Reference Figure 1-Figure 4 , a particle temporary storage material diverter, comprising:
[0037] A body 1, wherein the body 1 is a cone structure;
[0038] A feed end 2, which is arranged at the upper end of the body 1 and is a gathering end;
[0039] A discharge end 3, which is disposed at the lower end of the body 1 and is a divergent end, and the diameter of the discharge end 3 is greater than the diameter of the feed end 2; and,
[0040] The side surface of the main body 1 is formed by connecting two or more guide curved surfaces 4, and the two or more guide curved surfaces 4 are arranged in an intersecting distribution.
[0041] It can be understood that by setting up a conical hollow cylinder, the separated particles roll and separate from top to bottom on the surface of the hollow cylinder, thereby achieving diversion of the particles in the process of flowing under the action of gravity, reducing the particle size redistribution process, and ensuring the uniform falling of the particles in the packaging process; more specifically, by setting a small top and a large bottom end in the main body 1, a diversion body dispersed from top to bottom is formed, and the separated particles are guided and slide down the curved surface of the main body 1, thereby achieving the diversion of the particulate material, and under the action of more than two diversion curved surfaces 4 set on the side of the main body 1, the concentration of the falling particles is disrupted, so that the particles can fall evenly during the falling process.
[0042] Preferably, the guide curved surface 4 includes a plurality of guide taper inclined surfaces 5 and guide groove surfaces 6 which are sequentially arranged crosswise, the guide taper inclined surfaces 5 are convex curved surfaces, and the guide groove surfaces 6 are concave curved surfaces.
[0043] Reference Figure 1 and Figure 2 Since the side of the main body 1 is set as two or more cross-sectional curved surfaces, the outer surface of the entire cone structure main body 1 has the effect of generating turbulence for the passing particles and making the particles fall evenly; more specifically, the guide curved surface 4 is set as a guide taper inclined surface 5 and a guide groove surface 6 which are arranged in sequence, and the guide taper inclined surface 5 is a convex curved surface, and the guide groove surface 6 is a concave curved surface. The convex curved surface and the concave curved surface are arranged in sequence and connected end to end to form the main body 1, thereby improving the effect of uniformly guiding the material flowing in the cavity of the main body 1.
[0044] As a preferred embodiment of the present invention, a plurality of guide taper slopes 5 and guide groove surfaces 6 are evenly distributed and cross-arranged on the main body 1 , and adjacent guide taper slopes 5 and guide groove surfaces 6 can be an integrated structure to improve the continuity of the side surface of the main body 1 .
[0045] Preferably, the circular aperture edge of the feed end 2 is configured to be connected by spherical surfaces 7 .
[0046] It can be understood that by setting the circular mouth of the feed end 2 of the main body 1 as a spherical end formed by connecting spherical surfaces, the problem of particles falling onto the main body 1 and not being easy to slide is reduced, and the effect of uniform distribution and diversion of particles is improved. At the same time, the device with a spherical structure is easy to install and use, and is safer than a pointed structure.
[0047] Preferably, the height of the main body 1 is 100-500 mm, and the diameter of the discharge end 3 is 150-750 mm.
[0048] As a preferred embodiment of this embodiment, the height of the main body 1 of the diverter is 300 mm, the diameter of the discharge end 3 is 450 mm, the radius of the guide taper slope 5 is 108 mm, the radius of the guide groove surface 6 is 243 mm, and the radius of the spherical surface 7 is 50 mm.
[0049] Reference Figure 3 and Figure 4 A particle temporary storage material diversion barrel also includes a conical barrel body 8, a feed valve 9 arranged at the upper end of the conical barrel body 8 and a discharge valve 10 arranged at the lower end of the conical barrel body 8, and at least one diverter is arranged inside the diversion barrel.
[0050] A diverter barrel with a diverter is provided, and the diverter barrel is a barrel structure with a small upper part and a large lower part. By setting the diverter in the diverter barrel, the problem of uneven particles falling and separating in the diverter barrel is reduced. Corresponding valve bodies are respectively provided at the upper and lower ends of the conical barrel body 8 to realize the control of feeding and discharging, improve production efficiency, and save waste of cost and working time.
[0051] As a preferred embodiment of this embodiment, a plurality of diverters may be evenly distributed in the diverter barrel to achieve a diversion operation on particles that slide down in the diverter barrel.
[0052] Preferably, the diverter is provided with one and is placed on the central axis of the diverter barrel.
[0053] As a preferred mode of this embodiment, the diverter is fixedly arranged at the center of the diverter barrel, and the fixing device can use a cross bar on the inner diameter of the diverter barrel to fix the diverter.
[0054] Preferably, the diversion barrel is provided with a support frame 11, and a roller assembly 12 is provided on the support frame 11. The roller assembly 12 includes two fixed wheels and two universal wheels.
[0055] By installing a support frame 11 on the diversion barrel, stable support for the diversion barrel is achieved; and a roller assembly 12 is arranged on the support frame 11, and the roller assembly 12 includes two fixed wheels and two universal wheels, so that the diversion barrel can be transferred and stably parked.
[0056] The working principle and working process of this utility model:
[0057] When the particle temporary storage material diverter provided by the utility model is in use, the separated particles roll and separate from the top to the bottom on the surface of the cone structure, thereby realizing the diversion of the particles in the process of flowing under the action of gravity, reducing the particle size redistribution process, and ensuring the uniform falling of the particles in the packaging process; more specifically, by arranging a small upper and a large lower end in the main body 1, a diversion body dispersed from top to bottom is formed, and the separated particles are guided and slide down from the curved surface of the main body 1, thereby realizing the diversion of the particle material, and under the action of more than two diversion curved surfaces 4 arranged on the side of the main body 1, the concentration of the falling particles is disrupted, so that the particles can fall evenly during the falling process.
[0058] Furthermore, by setting the diverter in the diverter barrel, the problem of uneven falling and separation of particles in the diverter barrel is reduced, and corresponding valve bodies are respectively set at the upper and lower ends of the conical barrel body 8 to realize the control of feeding and discharging, improve production efficiency, and save cost and labor time.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A particle temporary storage material diverter, characterized in that: include: A body (1), wherein the body (1) is a cone structure; A feed end (2), the feed end (2) being arranged at the upper end of the body (1) and being a gathering end; a discharge end (3), the discharge end (3) being arranged at the lower end of the body (1) and being a divergent end, the diameter of the discharge end (3) being greater than the diameter of the feed end (2); and, The side surface of the main body (1) is formed by connecting two or more flow-guiding curved surfaces (4), and the two or more flow-guiding curved surfaces (4) are arranged in an intersecting distribution.
2. The particle temporary storage container material diverter according to claim 1, characterized in that: The guide curved surface (4) comprises a plurality of guide tapered inclined surfaces (5) and guide groove surfaces (6) which are arranged in sequence and cross each other; the guide tapered inclined surface (5) is a convex curved surface, and the guide groove surface (6) is a concave curved surface.
3. The particle temporary storage container material diverter according to claim 2, characterized in that: The top of the feed end (2) is a spherical surface (7).
4. The particle temporary storage container material diverter according to claim 2, characterized in that: The height of the body (1) is 100 to 500 mm, and the diameter of the discharge end (3) is 150 to 750 mm.
5. The particle temporary storage container material diverter according to claim 4, characterized in that: The height of the body (1) is 300 mm, the diameter of the discharge end (3) is 450 mm, the radius of the guide taper slope (5) is 108 mm, the radius of the guide groove surface (6) is 243 mm, and the radius of the spherical surface (7) is 50 mm.
6. A particle temporary storage material diversion barrel, characterized in that: It comprises a material diverter for a particle temporary storage container as claimed in any one of claims 1 to 5, and also comprises a conical barrel body (8), a feed valve (9) arranged at the upper end of the conical barrel body (8), and a discharge valve (10) arranged at the lower end of the conical barrel body (8), and at least one diverter is arranged inside the diverter barrel.
7. The material diversion barrel for temporary particle storage container according to claim 6, characterized in that: A flow divider is provided and is placed on the central axis of the flow divider barrel.
8. The material diversion barrel for temporary particle storage container according to claim 7, characterized in that: The diversion barrel is provided with a support frame (11), and a roller assembly (12) is provided on the support frame (11), and the roller assembly (12) comprises two fixed wheels and two universal wheels.
