Carton sealing machine

By upgrading the box sealing machine system, combining industrial control machine, switch and programmable logic controller, the problem of old equipment and QR code tasks is solved, stable operation and efficient scanning of codes are achieved, and the quality and system of cigarette packaging are ensured. reliability.

CN222224619UActive Publication Date: 2024-12-24CHINA TOBACCO JIANGXI IND CO LTD
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Patent Information

Application Number
CN202420911796.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-24
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing box sealing machine equipment is old, has low computing efficiency, frequent lags and crashes, and cannot effectively adapt to the new QR code task, resulting in unscanned cigarettes that may flow into subsequent processes and difficult to purchase accessories.

Method used

A box sealing machine system including industrial control machine, switch, trigger board, camera and programmable logic controller is designed. Each component is connected through the network cable interface and the communication interface to realize the organic combination of the QR code system and the box sealing machine system. Multiple verification algorithm and QR code status display function are used to ensure the reliability and rapid maintenance of the code scanning operation.

Benefits of technology

It realizes the stable operation and high computing speed of the industrial control machine, eliminates the unscanned cigarettes into the warehouse, simplifies the procurement of accessories, and ensures the reliability of the QR code system and the rapid response of the box sealing machine system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carton sealing machine which is characterized in that the carton sealing machine comprises an industrial personal computer, a switch, a trigger board, a camera, a carton sealing machine programmable logic controller and a two-dimensional code programmable logic controller, the industrial personal computer is connected with the trigger board and the switch, and the camera is connected with the two-dimensional code programmable logic controller. The switch is respectively connected with the camera, the carton sealing machine programmable logic controller and the two-dimensional code programmable logic controller; wherein the industrial personal computer comprises a communication interface, and the communication interface is connected with the trigger board; according to the utility model, the industrial personal computer is stable in operation, fast in operation rate, sensitive in touch and convenient in accessory purchase; the two-dimensional code system and the carton sealing machine system are organically combined to form an information roundabout, and once the two-dimensional code system is not started or halfway halfway, the carton sealing machine system immediately stops and gives an alarm, so that cigarettes without scanning codes are prevented from being warehoused; and according to code scanning signal comparison, multiple verification of two-dimensional code scanning actions is carried out, and the reliability of the actions is ensured.
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Description

Technical Field

[0001] The utility model belongs to the field of carton sealing machines, and in particular relates to a two-dimensional code device for cigarette packaging. Background Art

[0002] The industrial computers of the existing carton sealing machines are products from 20 years ago. The equipment is outdated, the touch screen is not sensitive, the computing efficiency is low, and there are frequent freezes, crashes, blue screens and other phenomena. In addition, the industrial computers have been discontinued for many years, resulting in a low market share and difficulty in purchasing accessories.

[0003] According to the requirements of the National Bureau, a QR code label needs to be added to the packaging of cigarette products. During the production process, the QR code information is uploaded to the National Bureau database by scanning the code. Cigarettes that do not upload the QR code information are unqualified cigarettes. Utility Model Content

[0004] In order to solve the above-mentioned deficiencies in the prior art, the present application discloses a carton sealing machine, which includes an industrial computer, a switch, a trigger board, a camera, a carton sealing machine programmable logic controller, and a two-dimensional code programmable logic controller. The industrial computer is respectively connected to the trigger board and the switch, and the switch is respectively connected to the camera, the carton sealing machine programmable logic controller, and the two-dimensional code programmable logic controller; wherein the industrial computer includes a communication interface, and the communication interface is connected to the trigger board.

[0005] The industrial computer also includes a network cable interface, and the network cable interface is connected to the switch.

[0006] The industrial computer also includes a power interface, which is electrically connected to an external power source.

[0007] The external power supply is a 24V power supply.

[0008] The carton sealing machine further comprises a proximity switch, and the proximity switch is connected to the trigger plate.

[0009] The carton sealing machine further comprises a flash lamp connected to the trigger plate.

[0010] The camera includes a panoramic camera, and the panoramic camera is connected to the switch.

[0011] The camera also includes a front camera connected to the switch.

[0012] The camera also includes a rear camera connected to the switch.

[0013] The utility model has the following advantages:

[0014] 1. The industrial computer runs stably, has fast computing speed, sensitive touch, and easy to purchase accessories.

[0015] 2. The QR code system and the carton sealing machine system are organically combined to form an information roundabout. Once the QR code system fails to start or crashes in the middle of the process, the carton sealing machine system will immediately stop and alarm to prevent cigarettes from entering the warehouse without scanning the code.

[0016] 3. Based on the scan signal comparison, multiple verifications of the QR code scanning action are performed to ensure the reliability of the action.

[0017] 4. Provide QR code status display function, data display function of main transmission encoder and box push code, and each proximity switch panel display function to achieve rapid maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the present application, the following briefly introduces the drawings required for use in the prior art and the technical solution of the present application.

[0019] Figure 1 Hardware connection diagram for this application;

[0020] Figure 2 This is the industrial computer communication diagram for this application;

[0021] Figure 3 This is the schematic diagram of the multiple verification algorithm for this application;

[0022] In the figure: industrial computer (001), switch (002), trigger board (003), proximity switch (009), flash light (010), front camera (004), rear camera (005), panoramic camera (006), carton sealing machine PLC (007), QR code PLC (008). DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions of the embodiments of the utility model; at the same time, the utility model will be further explained in conjunction with the specific drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The following will clearly and completely describe the technical solutions of the embodiments of the present application; the orientation expressions involved in this application, such as up, down, etc., are all positioned according to the view arrangement method of the present application;

[0024] In order to solve the above-mentioned deficiencies in the prior art, the present application discloses a carton sealing machine.

[0025] In order to solve the above-mentioned deficiencies in the prior art, the present application discloses a carton sealing machine, the carton sealing machine comprising an industrial computer (001), a switch (002), a trigger board (003), a camera, a carton sealing machine programmable logic controller (007), and a two-dimensional code programmable logic controller (008), wherein the industrial computer (001) is respectively connected to the trigger board (003) and the switch (002), and the switch (002) is respectively connected to the camera, the carton sealing machine programmable logic controller (007), and the two-dimensional code programmable logic controller (008); wherein the industrial computer (001) comprises a communication interface, and the communication interface is connected to the trigger board (003).

[0026] The industrial computer (001) also includes a network cable interface, and the network cable interface is connected to the switch (002).

[0027] The industrial computer (001) also includes a power supply interface, which is electrically connected to an external power supply.

[0028] The external power supply is a 24V power supply.

[0029] The carton sealing machine further comprises a proximity switch (009), and the proximity switch (009) is connected to the trigger plate (003).

[0030] The carton sealing machine further comprises a flash lamp (010), and the flash lamp (010) is connected to the trigger plate (003).

[0031] The camera comprises a panoramic camera (006), and the panoramic camera (006) is connected to the switch (002).

[0032] The camera further comprises a front camera (004), and the front camera (004) is connected to the switch (002).

[0033] The camera also includes a rear camera (005), and the rear camera (005) is connected to the switch (002).

[0034] The purpose of the utility model is to provide a method for upgrading and transforming a carton sealing machine in view of the technical defects of existing equipment. In order to solve the problem that the equipment mentioned in the above background technology is old and cannot be well adapted to the current two-dimensional code task, and the information is not interoperable, and the other systems continue to operate independently after one system is shut down, which easily causes unscanned cigarette strips and pieces to flow into the subsequent process. If the wiring is re-wired, a large amount of construction will be faced, which will inevitably cause the factory to stop working and increase a large amount of technical transformation costs.

[0035] See also Figure 1-3The utility model provides a technical solution: including an industrial computer (001), a switch (002), a trigger board (003), a proximity switch (009), a flash light (010), a front camera (004), a rear camera (005), a panoramic camera (006), a carton sealing machine PLC (007), and a QR code PLC (008); wherein PLC is the abbreviation of a programmable logic controller.

[0036] Specifically, the industrial computer (001) is connected to the trigger board (003), and the trigger board (003) receives the camera signal from the proximity switch (009) and outputs the flash light (010).

[0037] The industrial computer (001) is connected to the switch (002) via a network interface, the switch (002) is connected to the front camera (004), the rear camera (005), and the panoramic camera (006), the switch (002) is connected to the carton sealing machine PLC (007) and the QR code PLC (008), and the carton sealing machine PLC (007) outputs a ready signal to the input end of the QR code PLC (008) as a start control signal.

[0038] The industrial computer (001) communicates with the trigger board (003) via RS232 communication, and the industrial computer (001) reads the information of the carton sealing machine PLC (007) and the QR code PLC (008) via s7.NET. The processed information is then presented on the industrial computer via C#. The industrial computer (001) obtains the image information of the front camera (004), the rear camera (005), and the panoramic camera (006) via TPC communication, and displays the result on the industrial computer after processing via C++.

[0039] Among them, the QR code PLC (008) provides the QR code photo signal X times, and the carton sealing machine PLC (007) provides the cigarette lifting signal Y times. After each QR code photo, the formula should be satisfied.

[0040] (X=Y)=true

[0041] And the cigarette-related information Z must satisfy the formula

[0042] ((Z+1)*50≥X≥Z*50))&&((Z+1)*50≥Y≥Z*50))=true

[0043] If any of the above conditions is not met, it means that the QR code is not scanned or missed, and an alarm will be issued immediately to shut down the machine.

[0044] The utility model has the following advantages:

[0045] 1. The industrial computer (001) has stable operation, fast computing speed, sensitive touch and convenient accessories procurement.

[0046] 2. The QR code system and the carton sealing machine system are organically combined to form an information roundabout. Once the QR code system fails to start or crashes in the middle of the process, the carton sealing machine system will immediately stop and alarm to prevent cigarettes from entering the warehouse without scanning the code.

[0047] 3. Based on the scan signal comparison, multiple verifications of the QR code scanning action are performed to ensure the reliability of the action.

[0048] 4. Provide QR code status display function, data display function of main transmission encoder and box push code, and panel display function of each proximity switch (009) to achieve rapid maintenance.

[0049] The contents not described in detail in the present invention belong to the prior art known to professional and technical personnel in the field and will not be described in detail.

Claims

1. A carton sealing machine, characterized in that: The carton sealing machine includes an industrial computer, a switch, a trigger board, a camera, a carton sealing machine programmable logic controller, and a two-dimensional code programmable logic controller. The industrial computer is connected to the trigger board and the switch, respectively, and the switch is connected to the camera, the carton sealing machine programmable logic controller, and the two-dimensional code programmable logic controller, respectively; wherein the industrial computer includes a communication interface, and the communication interface is connected to the trigger board.

2. A carton sealing machine according to claim 1, characterized in that: The industrial computer also includes a network cable interface, and the network cable interface is connected to the switch.

3. A carton sealing machine according to claim 2, characterized in that: The industrial computer also includes a power interface, which is electrically connected to an external power source.

4. A carton sealing machine according to claim 3, characterized in that: The external power supply is a 24V power supply.

5. A carton sealing machine according to claim 4, characterized in that: The carton sealing machine further comprises a proximity switch, and the proximity switch is connected to the trigger plate.

6. A carton sealing machine according to claim 5, characterized in that: The carton sealing machine further comprises a flash lamp connected to the trigger plate.

7. A carton sealing machine according to claim 6, characterized in that: The camera includes a panoramic camera, and the panoramic camera is connected to the switch.

8. A carton sealing machine according to claim 7, characterized in that: The camera also includes a front camera connected to the switch.

9. A carton sealing machine according to claim 8, characterized in that: The camera also includes a rear camera connected to the switch.