Anti-caking screw conveyor

By introducing the feed box and automatic control system into the screw conveyor, the agglomeration problem caused by excessive material filling is solved, the uniform transportation of materials is achieved and the operation efficiency of the conveyor is improved.

CN222224951UActive Publication Date: 2024-12-24LIYANG CHENGBANG MACHINERY
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Patent Information

Application Number
CN202421120766.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-24
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When feeding, existing screw conveyors are prone to increase pressure due to excessive filling of materials, resulting in agglomeration of materials, and lack of devices to prevent excessive filling.

Method used

A anti-collecting screw conveyor is designed, using feed box, rotary rod, stirring plate, rectangular box, weight sensor, servo motor and pulley system. The materials are broken through the stirring plate and automatically when the material weight exceeds the set value. Close the box door to prevent excessive material from entering.

Benefits of technology

It realizes uniform transportation of materials and avoids excessive entry of materials, prevents agglomeration, and improves the operating efficiency and reliability of the conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveyors, in particular to an anti-caking screw conveyor. According to the technical scheme, the conveyor comprises a conveyor body, a feeding pipe and a discharging pipe are arranged on the conveyor body, the conveyor further comprises a feeding box fixedly installed on the feeding pipe, a box door is rotatably installed in the feeding box, a control assembly for controlling the box door to be opened and closed is arranged in the feeding box, a rotating rod is rotatably installed in the feeding box, and the rotating rod is connected with the feeding box. A plurality of groups of stirring plates are fixedly mounted on the rotating rod. According to the feeding device, materials entering the feeding box are preliminarily scattered, so that the materials can uniformly fall into the feeding pipe; and meanwhile, when the weight of the materials in the rectangular box exceeds a set value, the box door is automatically closed, the situation that excessive materials enter the feeding box is avoided, and therefore the situation that the materials are caked due to the fact that the screw conveyor is filled with the excessive materials is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyors, in particular to an anti-caking material screw conveyor. Background Art

[0002] Screw conveyor is a mechanical device used to transport bulk materials. It is mainly composed of a screw body, bearings, a housing, a transmission device, etc. Screw conveyor is an important conveying equipment, widely used in industrial production, and can efficiently and reliably complete material conveying tasks. In existing screw conveyors, there is no device at the feed port to prevent excessive filling of materials. However, when the screw conveyor is working, excessive filling of materials in the screw conveyor may cause increased pressure, thereby causing material agglomeration. Therefore, we propose an anti-agglomeration screw conveyor. Summary of the invention

[0003] The utility model aims to provide an anti-caking material screw conveyor in view of the problems existing in the background technology.

[0004] The technical solution of the utility model is: an anti-caking screw conveyor, comprising a conveyor body, on which a feed pipe and a discharge pipe are arranged, and further comprising:

[0005] A feed box fixedly mounted on the feed pipe, wherein a box door is rotatably mounted in the feed box, and a control component for controlling the opening and closing of the box door is disposed in the feed box;

[0006] A rotating rod is rotatably installed in the feed box, and a plurality of stirring plates are fixedly installed on the rotating rod.

[0007] Optionally, a threaded conveying rod is rotatably installed in the conveyor body, and a driving motor for driving the threaded conveying rod to rotate is fixedly installed on one side of the conveyor body.

[0008] Optionally, a feed funnel is fixedly installed at the top opening of the feed box, a rotating motor is fixedly installed on one side of the feed box, the output shaft of the rotating motor is fixedly connected to one end of the rotating rod, and multiple groups of stirring plates are distributed in a circular array along the center of the rotating rod, and a number of through holes are opened on the stirring plates.

[0009] Optionally, the control component also includes a fixed plate fixedly installed in the feed box, rectangular boxes are fixedly installed at both ends of the fixed plate, the two rectangular boxes are close to the two side walls of the feed box, a first rotating shaft is rotatably installed at the inner opening of one of the rectangular boxes, and a second rotating shaft is rotatably installed at the inner opening of the other rectangular box, movable plates are provided on the first rotating shaft and the second rotating shaft, and a weight sensor is fixedly installed at the bottom of the rectangular box.

[0010] Optionally, the control component also includes an inclined plate fixedly installed inside the rectangular box, the first rotating shaft passes through one end of the feed box and is fixedly installed with a first pulley, the second rotating shaft passes through one end of the feed box and is fixedly installed with a second pulley, a first belt is sleeved between the first pulley and the second pulley, and the first pulley is cross-transmitted with the adjacent second pulley through the first belt.

[0011] Optionally, the control component also includes a third rotating shaft rotatably installed on the top of the feed box, one side of the box door is fixedly connected to the third rotating shaft, the third rotating shaft passes through one end of the feed box and is fixedly installed with a third pulley, a mounting plate is fixedly installed on the feed box, a servo motor is fixedly installed on the mounting plate, and the output shaft of the servo motor is fixedly connected to the center axis of the third pulley.

[0012] Optionally, the control component further comprises an auxiliary pulley fixedly mounted on the first pulley, a second belt is sleeved between the auxiliary pulley and the third pulley, and the weight sensor is connected to the servo motor via a wire.

[0013] Compared with the prior art, the utility model has the following beneficial technical effects:

[0014] 1. The utility model realizes preliminary dispersion of the materials entering the feed box by rotating the motor, the rotating rod and the stirring plate, so that the materials can fall into the feed pipe evenly;

[0015] 2. The utility model uses a rectangular box, a weight sensor, a servo motor, a moving plate, a first pulley, a second pulley, a third pulley, an auxiliary pulley, a first belt, and a second belt to automatically close the box door when the weight of the material in the rectangular box exceeds a set value, thereby preventing excessive material from entering the feed box, thereby avoiding material agglomeration caused by filling too much material into the screw conveyor.

[0016] The utility model realizes preliminary dispersion of the materials entering the feed box so that the materials can fall into the feed pipe evenly; at the same time, when the weight of the materials in the rectangular box exceeds a set value, the box door is automatically closed, thereby preventing excessive materials from entering the feed box, thereby preventing material agglomeration caused by filling too much materials into the screw conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Provide the overall structural diagram of the utility model;

[0018] Figure 2 A schematic diagram of the internal structure of the feed box in the utility model is given;

[0019] Figure 3 A structural schematic diagram of the feed box in the utility model is given;

[0020] Figure 4 A schematic diagram of the front cross-sectional structure of a rectangular box in the utility model is given;

[0021] Figure 5 Given Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0022] Reference numerals: 1. conveyor body; 2. feed pipe; 3. discharge pipe; 4. drive motor; 5. feed box; 6. feed hopper; 7. box door; 8. stirring plate; 9. rotating motor; 10. rotating rod;

[0023] 11. fixed plate; 111. rectangular box; 112. inclined plate; 113. movable plate;

[0024] 12. Round hole; 13. Second pulley; 14. First belt; 15. Third pulley; 16. Second belt; 17. Servo motor; 18. First pulley; 19. Auxiliary pulley; 20. First rotating shaft; 21. Second rotating shaft; 22. Third rotating shaft; 23. Weight sensor. DETAILED DESCRIPTION

[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Example 1

[0032] like Figure 1-5 As shown, the utility model proposes an anti-material-caking screw conveyor, comprising a conveyor body 1, on which a feed pipe 2 and a discharge pipe 3 are provided, a threaded conveying rod is rotatably installed in the conveyor body 1, and a driving motor 4 for driving the threaded conveying rod to rotate is fixedly installed on one side of the conveyor body 1.

[0033] In this embodiment, a feed box 5 is fixedly installed on the feed pipe 2, and a box door 7 is rotatably installed in the feed box 5. A control component for controlling the opening and closing of the box door 7 is provided in the feed box 5, and the control component includes a fixed plate 11 fixedly installed in the feed box 5, and rectangular boxes 111 are fixedly installed at both ends of the fixed plate 11. The rectangular boxes 111 are used to hold excess materials. The two rectangular boxes 111 are both close to the two side walls of the feed box 5, and a first rotating shaft 20 is rotatably installed at the inner opening of one of the rectangular boxes 111, and a second rotating shaft 21 is rotatably installed at the inner opening of the other rectangular box 111. A movable plate 113 is provided on the first rotating shaft 20 and the second rotating shaft 21, and a weight sensor 23 is fixedly installed at the bottom of the rectangular box 111.

[0034] Among them, the control component also includes an inclined plate 112 fixedly installed inside the rectangular box 111, a first rotating shaft 20 passes through one end of the feed box 5 and is fixedly installed with a first pulley 18, a second rotating shaft 21 passes through one end of the feed box 5 and is fixedly installed with a second pulley 13, a first belt 14 is sleeved between the first pulley 18 and the second pulley 13, the first pulley 18 is cross-transmitted with the adjacent second pulley 13 through the first belt 14, and the auxiliary pulley 19 is rotated through the second belt 16 to drive the first pulley 18 to rotate, thereby driving the second pulley 13 to rotate through the first belt 14, so that the first rotating shaft 20 and the second rotating shaft 21 rotate in opposite directions, so that the movable plate 113 rotates to the bottom of the rectangular box 111, so that the material located in the rectangular box 111 enters the feed box 5 along the inclined plate 112 and then enters the conveyor body 1 through the feeding pipe 2, so as to avoid material accumulation in the rectangular box 111.

[0035] The control assembly also includes a third rotating shaft 22 rotatably mounted on the top of the feed box 5, one side of the box door 7 is fixedly connected to the third rotating shaft 22, one end of the third rotating shaft 22 that passes through the feed box 5 is fixedly mounted with a third pulley 15, a mounting plate is fixedly mounted on the feed box 5, a servo motor 17 is fixedly mounted on the mounting plate, and the output shaft of the servo motor 17 is fixedly connected to the central axis of the third pulley 15. The servo motor 17 is started to drive the third pulley 15 to rotate, thereby rotating the third rotating shaft 22, rotating the box door 7, and closing the opening of the feed box 5, thereby preventing excessive material from entering the feed box 5, thereby avoiding material agglomeration caused by filling too much material into the screw conveyor.

[0036] Among them, the control component also includes an auxiliary pulley 19 fixedly mounted on the first pulley 18, a second belt 16 is sleeved between the auxiliary pulley 19 and the third pulley 15, and the weight sensor 23 is connected to the servo motor 17 through a wire. When the weight sensor 23 at the bottom of the rectangular box 111 detects that the weight of the rectangular box 111 exceeds the set value, the weight sensor 23 transmits a signal to the servo motor 17.

[0037] Example 2

[0038] like Figure 2As shown, based on Example 1, a rotating rod 10 is rotatably installed in the feed box 5, and a plurality of stirring plates 8 are fixedly installed on the rotating rod 10. A feed hopper 6 is fixedly installed at the top opening of the feed box 5, and a rotating motor 9 is fixedly installed on one side of the feed box 5. The output shaft of the rotating motor 9 is fixedly connected to one end of the rotating rod 10. The plurality of stirring plates 8 are distributed in a circular array along the center of the rotating rod 10. A plurality of through holes are opened on the stirring plates 8. The rotating motor 9 is started to rotate the rotating rod 10, thereby driving the stirring plates 8 to rotate, and preliminarily breaking up the material entering the feed box 5 so that the material can fall into the feed pipe 2 evenly.

[0039] Working principle: In the working process of the utility model, the material is firstly put into the feed box 5 through the feed funnel 6, and the rotating motor 9 is started to make the rotating rod 10 rotate, thereby driving the stirring plate 8 to rotate, and the material entering the feed box 5 is preliminarily scattered so that the material can fall into the feed pipe 2 evenly. When there is too much material entering the conveyor body 1, the excess material will accumulate in the feed box 5. At this time, part of the material will enter the rectangular box 111. When the weight sensor 23 at the bottom of the rectangular box 111 detects that the weight of the rectangular box 111 exceeds the set value, the weight sensor 23 transmits a signal to the servo motor 17, starts the servo motor 17, and drives the third pulley 15 to rotate, thereby causing the third rotating shaft 22 fixedly connected to the third pulley 15 to rotate. The box door 7 is rotated to close the opening of the feed box 5, thereby preventing excessive material from entering the feed box 5, thereby preventing material agglomeration caused by filling too much material into the screw conveyor; at the same time, the auxiliary pulley 19 fixedly mounted on the first pulley 18 is rotated through the second belt 16, driving the first pulley 18 to rotate, thereby driving the second pulley 13 to rotate through the first belt 14, so that the first rotating shaft 20 and the second rotating shaft 21 rotate in opposite directions, so that the moving plate 113 arranged on the first rotating shaft 20 and the second rotating shaft 21 rotates to the bottom of the rectangular box 111, so that the material located in the rectangular box 111 enters the feed box 5 along the inclined plate 112 and then enters the conveyor body 1 through the feeding pipe 2, thereby preventing the material from accumulating in the rectangular box 111.

[0040] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. An anti-caking screw conveyor, comprising a conveyor body (1), wherein the conveyor body (1) is provided with a feed pipe (2) and a discharge pipe (3), characterized in that: Also includes: A feed box (5) is fixedly mounted on the feed pipe (2), a box door (7) is rotatably mounted in the feed box (5), and a control component for controlling the opening and closing of the box door (7) is provided in the feed box (5); A rotating rod (10) is rotatably mounted in the feed box (5), and a plurality of groups of stirring plates (8) are fixedly mounted on the rotating rod (10).

2. The anti-caking screw conveyor according to claim 1, characterized in that: A threaded conveying rod is rotatably mounted in the conveyor body (1), and a driving motor (4) for driving the threaded conveying rod to rotate is fixedly mounted on one side of the conveyor body (1).

3. The anti-caking screw conveyor according to claim 1, characterized in that: A feed hopper (6) is fixedly installed at the top opening of the feed box (5), a rotating motor (9) is fixedly installed on one side of the feed box (5), the output shaft of the rotating motor (9) is fixedly connected to one end of the rotating rod (10), and a plurality of groups of stirring plates (8) are distributed in a circular array along the center of the rotating rod (10), and a plurality of through holes are opened on the stirring plates (8).

4. The anti-caking screw conveyor according to claim 1, characterized in that: The control component also includes a fixed plate (11) fixedly installed in the feed box (5), and rectangular boxes (111) are fixedly installed at both ends of the fixed plate (11), and the two rectangular boxes (111) are closely attached to the two side walls of the feed box (5), a first rotating shaft (20) is rotatably installed at the inner opening of one of the rectangular boxes (111), and a second rotating shaft (21) is rotatably installed at the inner opening of the other rectangular box (111), and movable plates (113) are provided on the first rotating shaft (20) and the second rotating shaft (21), and a weight sensor (23) is fixedly installed at the bottom of the rectangular box (111).

5. The anti-caking screw conveyor according to claim 4, characterized in that: The control component also includes an inclined plate (112) fixedly mounted inside the rectangular box (111); the first rotating shaft (20) passes through one end of the feed box (5) and is fixedly mounted with a first pulley (18); the second rotating shaft (21) passes through one end of the feed box (5) and is fixedly mounted with a second pulley (13); a first belt (14) is sleeved between the first pulley (18) and the second pulley (13); the first pulley (18) is coupled to the adjacent second pulley (13) in a cross-shaped transmission manner through the first belt (14).

6. The anti-caking screw conveyor according to claim 5, characterized in that: The control component also includes a third rotating shaft (22) rotatably mounted on the top of the feed box (5), one side of the box door (7) is fixedly connected to the third rotating shaft (22), one end of the third rotating shaft (22) passing through the feed box (5) is fixedly mounted with a third pulley (15), a mounting plate is fixedly mounted on the feed box (5), a servo motor (17) is fixedly mounted on the mounting plate, and the output shaft of the servo motor (17) is fixedly connected to the central axis of the third pulley (15).

7. The anti-caking screw conveyor according to claim 6, characterized in that: The control assembly also includes an auxiliary pulley (19) fixedly mounted on the first pulley (18), a second belt (16) is sleeved between the auxiliary pulley (19) and the third pulley (15), and the weight sensor (23) is connected to the servo motor (17) via a wire.