Carbon fiber roller with reinforcing structure

Abstract

The carbon fiber roller with the reinforcing structure comprises a first connecting flange and a roller body, a plurality of sets of fixing holes are formed in the first connecting flange, a first embedding head is arranged on the rear side of the first connecting flange, a second embedding head is arranged in the rear side of the first embedding head, a connecting shaft is arranged in the first embedding head and the second embedding head, and a plurality of fixing holes are formed in the roller body. The second connecting flange is arranged on the rear side of the second embedding head, the shaft core is arranged on the rear side of the second connecting flange, the roller body is arranged on the outer side of the middle position of the shaft core, the first connecting flange and the first embedding head are of an integrated mechanism, and the coupler and the motor are arranged on the left side of the first connecting flange. Compared with the prior art, the roller has the advantages that the first embedding head and the second embedding head are used for rapidly switching power of the roller body, the locking nut is used for limiting the connecting effect of the first embedding head and the second embedding head, the carbon fiber layer and the outer embedding teeth are used for guaranteeing the connecting effect of the roller body, and meanwhile the carbon fiber layer can enhance the strength inside the roller body.

Description

Technical Field

[0001] The utility model belongs to the technical field of carbon fiber rubber rollers and relates to a carbon fiber roller with a reinforcement structure. Background Art

[0002] Carbon fiber rubber roller is a special industrial roller that combines the advantages of carbon fiber and rubber. Carbon fiber has the characteristics of high strength, high modulus, high temperature resistance, corrosion resistance, etc., while rubber has excellent wear resistance, shock absorption, anti-skid, insulation and other characteristics. Therefore, carbon fiber rubber rollers usually have excellent mechanical properties, wear resistance, high temperature resistance and insulation, and are suitable for roller transmission and material transportation in various industrial fields. During the operation of rubber rollers, if their structural strength is insufficient, it will cause a series of serious problems. Structural strength is the key factor in whether the roller can withstand the workload and continue to operate.

[0003] First, insufficient structural strength may cause the rubber roller to break during operation. When the roller is subjected to excessive pressure or impact, if its internal structure cannot effectively disperse and withstand these forces, it may break. The breakage will not only lead to the failure of the roller, but also damage other equipment components and even cause safety accidents.

[0004] Secondly, insufficient structural strength may also cause excessive deformation of the rubber roller. During operation, the roller may be subjected to uneven pressure distribution or long-term bending. If the structural strength of the roller is not enough to resist these deformation forces, excessive deformation will occur. Excessive deformation will seriously affect the accuracy and stability of the roller, resulting in reduced work efficiency and even failure to work properly.

[0005] In addition, insufficient structural strength will accelerate the wear and aging of rubber rollers. During operation, the surface of the rollers will be constantly rubbed and worn. If the structural strength of the rollers is insufficient, their wear resistance will decrease, resulting in faster wear. At the same time, insufficient structural strength will make the rollers more susceptible to environmental factors such as temperature and humidity, accelerating their aging process.

[0006] In summary, if the structural strength of the rubber roller is insufficient during operation, it will face problems such as breakage, excessive deformation, accelerated wear and aging, and increased maintenance costs. Therefore, when selecting and using rubber rollers, their structural strength must be fully considered to ensure that they can work stably and reliably, reduce the operating costs of the enterprise and improve production efficiency. Therefore, a carbon fiber roller with a reinforced structure is urgently needed to solve the above problems. Utility Model Content

[0007] In view of the deficiencies in the prior art, the utility model aims to provide a carbon fiber roller with a reinforced structure to solve the problems raised in the above background technology.

[0008] The utility model is realized by the following technical scheme: a carbon fiber roller with a reinforced structure, comprising: a connecting flange 1 and a roller body, wherein a plurality of fixing holes are arranged inside the connecting flange 1, and an insert head 1 is arranged at the rear side of the connecting flange 1;

[0009] The rear side of the first embedded head is provided with a second embedded head, the first embedded head and the second embedded head are provided with a connecting shaft, the rear side of the second embedded head is provided with a second connecting flange, the rear side of the second connecting flange is provided with an axis core, and the outer side of the middle position of the axis core is provided with a roller body;

[0010] The connecting flange 1 and the embedded head 1 are an integrated structure. A coupling and a motor are provided on the left side of the connecting flange 1. The cross-sections of the embedded head 1 and the embedded head 2 are a U-shaped structure, and the roller body can quickly switch power by using the embedded head 1 and the embedded head.

[0011] As a preferred embodiment, a group of connecting holes are provided inside the embedded head 1 and the embedded head 2, and the embedded head 1 and the embedded head 2 are penetrated by a group of connecting shafts, and a group of external threads are provided on the left and right sides of the connecting shafts, and each is connected by a group of locking nuts. The locking nuts can be used to limit the connection effect between the embedded head 1 and the embedded head 2.

[0012] As a preferred embodiment, the second embedded head and the second connecting flange are an integrated structure, the second connecting flange is sealed and connected to the shaft core through a plurality of groups of bolt flanges, the shaft core passes through the interior of the roller body, and the interior of the roller body is a hollow structure.

[0013] As a preferred embodiment, the roller body includes a rubber layer and an inner groove, a connecting rubber layer is provided inside the rubber layer, a carbon fiber layer is provided inside the connecting rubber layer, and a plurality of groups of external cogs are provided inside the carbon fiber layer.

[0014] As a preferred embodiment, a plurality of groups of inner teeth are provided inside the outer teeth, inner grooves are provided inside the plurality of groups of inner teeth, and a plurality of groups of inner grooves are provided outside the shaft core.

[0015] As a preferred embodiment, the shaft core and the inner groove are interlocked with each other, the rubber layer, the connecting glue layer and the carbon fiber layer are all connected by hot-melt adhesive, and a plurality of groups of interlocking grooves are provided inside the carbon fiber layer, and the plurality of groups of interlocking grooves are respectively interlocked and connected with the external cogs in a limited manner. The connection effect of the roller body can be ensured by using the carbon fiber layer and the external cogs, and the carbon fiber layer can enhance the strength of the inside of the roller body.

[0016] As a preferred embodiment, the cross-sectional length of the shaft core is greater than the cross-sectional length of the roller body, and the shaft core and the roller body are a synchronous rotating mechanism.

[0017] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the first and second inserts to enable the roller body to quickly switch power, by using the locking nut to limit the connection effect of the first and second inserts, by using the carbon fiber layer and the external cog to ensure the connection effect of the roller body, and at the same time its carbon fiber layer can enhance the strength of the inside of the roller body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 This is a schematic diagram of a right oblique top view of a carbon fiber roller with a reinforced structure according to the utility model;

[0020] Figure 2 It is a schematic diagram of the top view of the structural position when the first and second embedded heads are connected in a carbon fiber roller with a reinforced structure of the utility model;

[0021] Figure 3 This is a left-side structural diagram of the interior of a roller body in a carbon fiber roller with a reinforced structure according to the utility model;

[0022] In the figure: 100-connecting flange 1, 110-fixing hole, 120-embedded head 1, 130-connecting shaft, 140-embedded head 2, 150-connecting flange 2, 160-axis core, 170-roller body, 18a-rubber layer, 18b-connecting rubber layer, 18c-carbon fiber layer, 18d-external embedded teeth, 18e-internal embedded teeth, 18f-inner groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 3 A carbon fiber roller with a reinforced structure comprises: a connecting flange 100, a fixing hole 110, an insert head 120 and a roller body 170, wherein a plurality of fixing holes 110 are arranged inside the connecting flange 100, and an insert head 120 is arranged at the rear side of the connecting flange 100;

[0025] A second insert head 140 is provided inside the rear side of the first insert head 120, a connecting shaft 130 is provided inside the first insert head 120 and the second insert head 140, a second connecting flange 150 is provided at the rear side of the second insert head 140, a shaft core 160 is provided at the rear side of the connecting flange 150, and a roller body 170 is provided outside the middle position of the shaft core 160;

[0026] The connecting flange 100 and the insert head 120 are an integrated structure. A coupling and a motor are provided on the left side of the connecting flange 100. The cross-section of the insert head 120 and the insert head 2 140 is a U-shaped structure, which can enable the roller body 170 to quickly switch power by using the insert head 120 and the insert head.

[0027] A group of connecting holes are provided inside the embedded head 120 and the embedded head 2 140. The embedded head 120 and the embedded head 2 140 are penetrated by a group of connecting shafts 130, and a group of external threads are provided on the left and right sides of the connecting shafts 130. Each of them is connected by a group of locking nuts. The locking nuts can be used to limit the connection effect between the embedded head 120 and the embedded head 2 140.

[0028] The second insert head 140 and the second connecting flange 150 are an integrated structure. The second connecting flange 150 and the shaft core 160 are sealed and connected through a plurality of groups of bolt flanges. The shaft core 160 runs through the interior of the roller body 170, and the interior of the roller body 170 is a hollow structure.

[0029] The roller body 170 includes a rubber layer 17a, a carbon fiber layer 17c and an inner groove 17f. A connecting rubber layer 17b is provided inside the rubber layer 17a. A carbon fiber layer 17c is provided inside the connecting rubber layer 17b. A plurality of groups of external cogs 17d are provided inside the carbon fiber layer 17c.

[0030] A plurality of groups of inner cogs 17 e are disposed inside the outer cogs 17 d , inner grooves 17 f are disposed inside the plurality of groups of inner cogs 17 e , and a plurality of groups of inner grooves are disposed outside the shaft core 160 .

[0031] See also Figure 1-Figure 3As the first embodiment of the utility model: In order to solve the problem that when the rubber roller is subjected to excessive pressure or impact force, if its internal structure cannot effectively disperse and withstand these forces, it may break. The breakage will not only lead to the failure of the rubber roller, but also may damage other equipment components and even cause safety accidents. When the utility model is in operation, since the connecting flange 100 and the insert head 120 are an integrated structure, a coupling and a motor are provided on the left side of the connecting flange 100. The motor, as a power source, drives the connecting flange 100 to rotate through the coupling. The connecting flange 100 drives the connecting flange 2 150 to rotate through the connection effect between the insert head 120 and the insert head 2 140. 50 drives the shaft core 160 to rotate. Since a plurality of sets of inner grooves are provided on the outer side of the shaft core 160, the shaft core 160 and the inner groove 17f are interlocked with each other, and the shaft core 160 can drive the roller body 170 to rotate as a whole. During the rotation process, since a plurality of sets of interlocking grooves are provided inside the carbon fiber layer 17c, the plurality of sets of interlocking grooves are respectively interlocked with the outer cog 17d to limit the connection effect of the roller body 170 by using the carbon fiber layer 17c and the outer cog 17d, and at the same time, the carbon fiber layer 17c can enhance the internal strength of the roller body 170.

[0032] The shaft core 160 is interlocked with the inner groove 17f, and the rubber layer 17a, the connecting rubber layer 17b and the carbon fiber layer 17c are connected by hot-melt adhesive. A plurality of groups of interlocking grooves are provided inside the carbon fiber layer 17c, and the plurality of groups of interlocking grooves are respectively connected with the outer cog 17d in a limited position. The connection effect of the roller body 170 can be ensured by using the carbon fiber layer 17c and the outer cog 17d, and the carbon fiber layer 17c can enhance the internal strength of the roller body 170.

[0033] The cross-sectional length of the shaft core 160 is greater than the cross-sectional length of the roller body 170 , and the shaft core 160 and the roller body 170 form a synchronous rotating mechanism.

[0034] See also Figure 1-Figure 3 , as the second embodiment of the present utility model: Based on the description in the above embodiments, further, when the staff needs to adjust the roller body 170 of the present utility model from an active mechanism to a driven mechanism, the two sets of limit nuts are removed, and then the connecting shaft 130 is taken out from the inside of the embedded head 120 and the embedded head 2 140, so that the embedded head 120 and the embedded head 2 140 are released from the embedding, thereby completing the adjustment.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carbon fiber roller with a reinforced structure, comprising: A connecting flange (100), an insert head (120), a connecting shaft (130) and a roller body (170), characterized in that: a plurality of fixing holes (110) are provided inside the connecting flange (100), and an insert head (120) is provided on the rear side of the connecting flange (100); A second embedded head (140) is provided inside the rear side of the first embedded head (120), a connecting shaft (130) is provided inside the first embedded head (120) and the second embedded head (140), a second connecting flange (150) is provided on the rear side of the second embedded head (140), an axis core (160) is provided on the rear side of the second connecting flange (150), and a roller body (170) is provided on the outer side of the middle position of the axis core (160); The connecting flange 1 (100) and the insert head 1 (120) are an integrated structure. A coupling and a motor are arranged on the left side of the connecting flange 1 (100). The cross-sections of the insert head 1 (120) and the insert head 2 (140) are a U-shaped structure.

2. The carbon fiber roller with a reinforced structure according to claim 1, characterized in that: The first insert head (120) and the second insert head (140) are each provided with a group of connection holes, the first insert head (120) and the second insert head (140) are both penetrated by a group of connection shafts (130), and the left and right sides of the connection shafts (130) are each provided with a group of external threads, each of which is connected by a group of locking nuts.

3. The carbon fiber roller with a reinforced structure according to claim 2, characterized in that: The second embedded head (140) and the second connecting flange (150) are an integrated structure. The second connecting flange (150) and the shaft core (160) are sealed and connected via a plurality of groups of bolt flanges. The shaft core (160) passes through the interior of the roller body (170). The interior of the roller body (170) is a hollow structure.

4. The carbon fiber roller with a reinforced structure according to claim 3, characterized in that: The roller body (170) comprises a rubber layer (17a), a carbon fiber layer (17c) and an inner groove (17f); a connecting rubber layer (17b) is provided on the inner side of the rubber layer (17a); a carbon fiber layer (17c) is provided on the inner side of the connecting rubber layer (17b); and a plurality of groups of external cogs (17d) are provided on the inner side of the carbon fiber layer (17c).

5. The carbon fiber roller with a reinforced structure according to claim 4, characterized in that: A plurality of groups of inner cogs (17e) are arranged inside the outer cogs (17d), inner grooves (17f) are arranged inside the plurality of groups of inner cogs (17e), and a plurality of groups of inner grooves are arranged outside the shaft core (160).

6. The carbon fiber roller with a reinforced structure according to claim 5, characterized in that: The shaft core (160) and the inner groove (17f) are interlocked with each other, the rubber layer (17a), the connecting rubber layer (17b) and the carbon fiber layer (17c) are all connected by hot melt adhesive, and a plurality of groups of interlocking grooves are provided inside the carbon fiber layer (17c), and the plurality of groups of interlocking grooves are respectively connected to the outer cogs (17d) in a limited position interlocking manner.

7. The carbon fiber roller with a reinforced structure according to claim 6, characterized in that: The cross-sectional length of the shaft core (160) is greater than the cross-sectional length of the roller body (170), and the shaft core (160) and the roller body (170) form a synchronous rotation mechanism.

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