Urea particle vacuum conveying device capable of removing urea dust
By introducing a water-soluble filter can into the urea particle vacuum conveying device, the urea dust is separated from the gas, which solves the problem of vacuum pump blockage caused by urea dust, and improves the efficiency of phenolic resin production and equipment reliability.
Patent Information
- Application Number
- CN202421059141.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the production process of phenolic resin, urea particles rub against the pipe to produce dust, resulting in blockage of the vacuum pump intake valve, affecting production, and frequent shutdown and cleaning are required to reduce production efficiency.
A vacuum conveying device for urea particles including urea bank, urea tank, vacuum tank and vacuum pump was designed. By setting up a water-soluble filter tank between the urea tank and the vacuum tank, the principle of water dissolution is used to separate urea dust from gas to prevent dust. Enter the vacuum pump.
It effectively reduces the shutdown and maintenance time of vacuum pumps, reduces the labor intensity of workers, improves production efficiency, prevents dust clogging, and ensures the normal operation of the vacuum pump.
Smart Images
Figure CN222225367U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of urea granule transportation, and in particular relates to a urea granule vacuum transportation device capable of removing urea dust. Background Art
[0002] In the production of phenolic resin, urea granules need to be pumped into the urea storage tank with a vacuum pump. However, when urea flows in the pipeline, dust will be generated due to friction. The dust will enter the vacuum pump intake valve through the vacuum pipeline. Over time, the intake valve will be blocked, affecting the suction force of the vacuum pump and affecting production. In this case, it is necessary to stop production and clean all the intake and outlet valves of the vacuum pump, which seriously affects the continuous production of phenolic resin and reduces production efficiency. Utility Model Content
[0003] In view of the above problems, the utility model provides a urea granule vacuum conveying device capable of removing urea dust.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A urea granule vacuum conveying device capable of removing urea dust comprises a urea reservoir, a urea tank, a vacuum tank and a vacuum pump, wherein the urea tank is connected to the urea reservoir via a vacuum pipeline, the urea tank is connected to the vacuum tank via a vacuum pipeline, the vacuum tank is connected to the vacuum pump via a vacuum pipeline, and a water-soluble filter tank is further arranged on the vacuum pipeline between the urea tank and the vacuum tank;
[0006] The water-soluble filter tank includes a tank body, an air inlet pipe is arranged at the lower part of the tank body, and an air outlet is arranged at the top of the tank body. The air inlet pipe is connected to the top of the urea tank through a vacuum pipeline, and the air outlet is connected to the vacuum tank through a vacuum pipeline.
[0007] Furthermore, the air inlet pipe extends into the tank body and is connected to a downwardly disposed dispersion bell mouth.
[0008] Furthermore, a solution discharge valve is arranged at the lower end of the tank body.
[0009] Furthermore, a water supply port is arranged at the upper part of the tank body, and a stop valve is arranged at the water supply port.
[0010] Furthermore, a water level observation mirror is arranged on the tank body for observing the water level in the tank body.
[0011] Furthermore, a maintenance manhole is provided on the tank body, and a manhole cover is installed on the maintenance manhole.
[0012] Compared with the prior art, the utility model has the following advantages:
[0013] The utility model adds a water-soluble filter tank, so that the gas containing urea dust can be dissolved in water and separated from the gas after entering the water-soluble filter tank. After the filtered gas enters the vacuum tank for buffering, it is discharged into the air by the vacuum pump without causing blockage to the vacuum valve body. After the urea dissolved in the water reaches a certain concentration, it is added to the reactor from the solution discharge valve for use.
[0014] After the water-soluble filter tank is added, the utility model reduces the time of stopping the vacuum pump for repairing, reduces the labor intensity of workers, and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure before the improvement of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the water-soluble filter tank in the utility model;
[0018] In the figure, urea storage 1, urea tank 2, vacuum tank 3, vacuum pump 4, water-soluble filter tank 5, tank body 501, air inlet pipe 502, air outlet 503, dispersion bell mouth 504, solution discharge valve 505, water replenishment port 506, stop valve 507, water level observation mirror 508, maintenance manhole 509, and manhole cover 510. DETAILED DESCRIPTION
[0019] In order to further illustrate the technical solution of the present invention, the present invention is further described below through embodiments.
[0020] like Figure 2 , Figure 3 As shown, a urea granule vacuum conveying device capable of removing urea dust comprises a urea reservoir 1, a urea tank 2, a vacuum tank 3 and a vacuum pump 4, wherein the urea tank 2 is connected to the urea reservoir 1 through a vacuum pipeline, the urea tank 2 is connected to the vacuum tank 3 through a vacuum pipeline, the vacuum tank 3 is connected to the vacuum pump 4 through a vacuum pipeline, and a water-soluble filter tank 5 is further provided on the vacuum pipeline between the urea tank 2 and the vacuum tank 3;
[0021] The water-soluble filter tank 5 includes a tank body 501, an air inlet pipe 502 is arranged at the lower part of the tank body 501, and an air outlet 503 is arranged at the top of the tank body 501. The air inlet pipe 502 is connected with the top of the urea tank 2 through a vacuum pipeline, and the air inlet pipe 502 extends into the tank body 501 and is connected with a downwardly arranged dispersion bell mouth 504. The air outlet 503 is connected with the vacuum tank 3 through a vacuum pipeline. A solution discharge valve 505 is arranged at the lower end of the tank body 501, a water replenishment port 506 is arranged at the upper part of the tank body 501, and a stop valve 507 is arranged at the water replenishment port 506. A water level observation mirror 508 is arranged on the tank body 501 for observing the water level in the tank body 501. A maintenance manhole 509 is also arranged on the tank body 501, and a manhole cover plate 510 is installed on the maintenance manhole 509.
[0022] The above shows and describes the main features and advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the utility model.
[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A urea granule vacuum conveying device capable of removing urea dust, comprising a urea reservoir (1), a urea tank (2), a vacuum tank (3) and a vacuum pump (4), wherein the urea tank (2) is connected to the urea reservoir (1) via a vacuum pipeline, the urea tank (2) is connected to the vacuum tank (3) via a vacuum pipeline, and the vacuum tank (3) is connected to the vacuum pump (4) via a vacuum pipeline, characterized in that: A water-soluble filter tank (5) is also provided on the vacuum pipeline between the urea tank (2) and the vacuum tank (3); The water-soluble filter tank (5) comprises a tank body (501), an air inlet pipe (502) is arranged at the lower part of the tank body (501), and an air outlet (503) is arranged at the top of the tank body (501), the air inlet pipe (502) is connected to the top of the urea tank (2) through a vacuum pipeline, and the air outlet (503) is connected to the vacuum tank (3) through the vacuum pipeline.
2. The urea granule vacuum conveying device capable of removing urea dust according to claim 1, characterized in that: The air inlet pipe (502) extends into the tank body (501) and is connected to a dispersion bell mouth (504) arranged downward.
3. The urea granule vacuum conveying device capable of removing urea dust according to claim 2, characterized in that: A solution discharge valve (505) is provided at the lower end of the tank body (501).
4. The urea granule vacuum conveying device capable of removing urea dust according to claim 3, characterized in that: A water replenishment port (506) is provided at the upper portion of the tank body (501), and a stop valve (507) is provided at the water replenishment port (506).
5. The urea granule vacuum conveying device capable of removing urea dust according to claim 4, characterized in that: A water level observation mirror (508) is provided on the tank body (501) for observing the water level in the tank body (501).
6. The urea granule vacuum conveying device capable of removing urea dust according to claim 5, characterized in that: A maintenance manhole (509) is also provided on the tank body (501), and a manhole cover plate (510) is installed on the maintenance manhole (509).