Active unwinding device capable of being manually adjusted and centered

Abstract

The utility model relates to an active unwinding device capable of being manually adjusted and centered, and belongs to the field of carbon fiber production. A rolling diameter sensor mounting plate is placed beside the base, a rolling diameter sensor is mounted on the rolling diameter sensor mounting plate, a left rack and a right rack are fixedly mounted on the base, a mounting plate and an adjusting sliding table are mounted at the top ends of the racks, a servo motor frame is mounted on the left rack, and a servo motor is mounted on the servo motor frame. The right end of the servo motor is sequentially connected with a sliding shaft coupler, safety chucks and an air expansion shaft, the right side of the air expansion shaft is connected with the other safety chuck, a protective cover is installed on the outer side of the sliding shaft coupler, and the two safety chucks are fixedly installed on adjusting sliding tables of the left rack and the right rack respectively. The unwinding speed is stabilized, the unwinding tension is ensured, the production efficiency is improved, and the quality of finished products is improved through the cooperative action of the installed winding diameter sensor, the servo motor and the adjusting sliding table.

Description

Technical Field

[0001] The utility model relates to the field of carbon fiber production, in particular to an active unwinding device capable of manually adjusting centering. Background Art

[0002] As we all know, in recent years, the market demand for carbon fiber composite materials is growing rapidly due to its unique high strength, low density, corrosion resistance, and anti-aging properties. The material unwinding device is the most common mechanical structure in carbon fiber composite equipment. Relying on this structure, roll products such as release paper, resin film, PE film, and fabric are released. With the upgrading of equipment and customers' strict requirements on process data (tension changes, speed changes) in the product production process, the process data of the traditional passive unwinding method can no longer meet the performance requirements, resulting in uneven unwinding tension and speed, which is easy to cause low production efficiency and unstable product quality. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the utility model provides an active unwinding device with manual adjustment and centering to solve the problems of uneven unwinding tension and speed, low production efficiency and unstable product quality.

[0004] The technical solution adopted by the utility model to solve its technical problems is: an active unwinding device with manually adjustable centering is provided with a base, characterized in that a roll diameter sensor mounting plate is placed next to the base, the roll diameter sensor is mounted on the roll diameter sensor mounting plate, two left and right frames are fixedly mounted on the base, a mounting plate and an adjustment slide are mounted on the top of the frame, a servo motor frame is mounted on the left frame, the servo motor is mounted on the servo motor frame, the right end of the servo motor is connected and installed with a sliding shaft coupling, a safety chuck, and an air shaft in sequence, the right side of the air shaft is connected and installed with another safety chuck, a protective cover is installed on the outside of the sliding shaft coupling, and two safety chucks are fixedly mounted on the adjustment slides of the left and right frames respectively.

[0005] The beneficial effect of the utility model is that, by installing a roll diameter sensor, a servo motor and an adjusting slide table, the unwinding speed is stabilized, the unwinding tension is guaranteed, the production efficiency is improved, and the consistency of product quality in the product production process can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0007] Figure 1 This is the main view of the utility model

[0008] Figure 2 It is an axonometric view of the utility model.

[0009] In the figure, 1. servo motor, 2. protective cover, 3. sliding shaft coupling, 4. safety chuck, 5. adjustment slide, 6. mounting plate, 7. frame, 8. air shaft, 9. roll diameter sensor, 10. roll diameter sensor mounting plate, 11. base, 12. servo motor frame. DETAILED DESCRIPTION

[0010] like Figure 1 and Figure 2 A base 11 is provided, a roll diameter sensor mounting plate 10 is placed next to the base 11, a roll diameter sensor 9 is installed on the roll diameter sensor mounting plate 10, two left and right frames 7 are fixedly installed on the base 11, a mounting plate 6 and an adjustment slide 5 are installed on the top of the frame 7, the adjustment slide 5 on the right is driven by a screw, a hand wheel is installed at the end of the screw, a servo motor frame 12 is installed on the left frame 7, a servo motor 1 is installed on the servo motor frame 12, and the right end of the servo motor 1 is connected and installed with a sliding shaft coupling 3, a safety chuck 4, and an air shaft 8 in sequence, and the air shaft The right side of 8 is connected and installed with another safety chuck, a shield 2 is installed on the outside of the sliding shaft coupling 3, and two safety chucks 4 are respectively fixedly installed on the adjustment slides 5 of the left and right frames 7. One end of the sliding shaft coupling 3 cooperates with the shaft hole of the servo motor 1, and is radially positioned using a key, and is axially fixed using a fastening bolt. The other end of the sliding shaft coupling 3 also cooperates with the shaft hole clearance of the safety chuck 4, and is radially positioned using a key. The safety chuck 4 is installed on the upper surface of the adjusting slide 5 and is fixed with bolts, and the adjusting slide 5 is installed on the mounting plate 6 and fixed with bolts.

[0011] When the utility model is used, during the material release process, the roll diameter sensor 9 will feed back the detected material remaining diameter parameters to the PLC system, and the PLC system will perform complex PID calculations, and finally achieve constant tension of the material during the release process by controlling the rotation speed of the servo motor 1. The device also has the function of manual adjustment and centering. If the product deviates from the center line during the release process, the hand wheel of the adjustment slide 5 is manually shaken, and the slide will drive the upper safety chuck 4 and the pneumatic shaft 8 to move forward and backward together. At this time, the shaft of the safety chuck 4 will move forward and backward in the assembly hole of the sliding shaft coupling 3, so that the material can be readjusted and centered without stopping the production process.

Claims

1. An active unwinding device with manually adjustable centering, provided with a base, characterized in that: A roll diameter sensor mounting plate is placed next to the base, and the roll diameter sensor is installed on the roll diameter sensor mounting plate. Two left and right frames are fixedly installed on the base, and a mounting plate and an adjustment slide are installed on the top of the frame. A servo motor frame is installed on the left frame, and the servo motor is installed on the servo motor frame. The right end of the servo motor is connected and installed with the sliding shaft coupling, the safety chuck, and the air shaft in sequence, and the right side of the air shaft is connected and installed with another safety chuck. A protective cover is installed on the outside of the sliding shaft coupling, and the two safety chucks are fixedly installed on the adjustment slides of the left and right frames respectively.

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