Molten mass cooling forming device for water glass production

By designing a cooling pool and conveyor device with a stirring page in water glass production, the problem of low cooling efficiency of the melt is solved, efficient cooling and screening of water glass is achieved, and production efficiency is improved.

CN222225948UActive Publication Date: 2024-12-24FENGYANG CHANGLONG TECH MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420923391.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-24
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the production of existing water glass, the heat exchange efficiency of the melt is low when cooling, resulting in poor cooling effect and affecting production efficiency.

Method used

A melt cooling forming device including a cooling tank, a filter and a stirring mechanism is designed. The melt is driven to fully contact with the cooling water through the stirring page, speed up the cooling speed, and ensure the effective conveying of water glass through the conveyor and scraper. filter.

Benefits of technology

The cooling speed of the melt and the production efficiency of water glass are improved, the uniform cooling and screening of water glass are ensured, and the production speed is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222225948U_ABST
    Figure CN222225948U_ABST
Patent Text Reader

Abstract

The utility model relates to a molten mass cooling and forming device for water glass production. The cooling forming device comprises a cooling pool, an opening is formed in the bottom of the cooling pool, a filter screen is fixed to the opening, and a stirring mechanism used for cleaning the upper surface of the filter screen is arranged on the cooling pool; a cooling pond is fixed at the bottom of the cooling pond, and a conveyor for taking water glass away from the cooling pond is arranged in the cooling pond; the stirring blades are used for driving the molten mass to move in the cooling pool, so that the molten mass can be in full contact with cooling water, the molten mass can be fully cooled, the cooling speed of the molten mass is increased, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of water glass production, and in particular relates to a melt cooling and molding device for water glass production. Background Art

[0002] The production of water glass includes two methods: dry method and wet method. The dry method usually involves evenly mixing soda ash and silica sand in a certain proportion, and then melting them at high temperature. The molten material is then cooled by water quenching to form glass material, which is then put into a dissolving tank while hot, and then steam is introduced to heat and dissolve it. Finally, the water glass is produced through sedimentation and concentration.

[0003] When the existing cooling device is cooling, the molten body is in a relatively static state with the cooling water after entering the cooling water. During the heat exchange process, the temperature of the cooling water in direct contact with the molten body is high, and the temperature of the cooling water at a distance is low, that is, the temperature gradient of the cooling water is large, resulting in low heat exchange efficiency and poor cooling effect. Utility Model Content

[0004] The purpose of the utility model is to provide a melt cooling and molding device for water glass production in order to solve the problems raised in the above background technology.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A melt cooling and molding device for water glass production, comprising a cooling pool for cooling the melt, an opening is provided at the bottom of the cooling pool, a filter screen for screening the water glass is fixed at the opening, and a stirring mechanism for cleaning the upper surface of the filter screen is provided on the cooling pool;

[0007] A cooling pool is fixed at the bottom of the cooling pool, and a conveyor for taking the water glass away from the cooling pool is arranged in the cooling pool.

[0008] Preferably, the filter screen has a semicircular arc structure.

[0009] Preferably, the stirring mechanism includes a rotating shaft rotatably arranged on the cooling pool, the rotating shaft is placed horizontally, a driving motor is fixed on the outer wall of the cooling pool, the output shaft end of the driving motor is fixedly connected to the rotating shaft, a plurality of stirring blades are fixed on the rotating shaft along its circumference, and the maximum rotation radius of the stirring blades is the same as the radius of the inner wall of the filter.

[0010] Preferably, the rotation speed of the stirring blade is 10 r / min.

[0011] Preferably, the cooling pool further comprises a first part located at the bottom of the cooling pool and a second part located at the side of the cooling pool, and the first part and the second part are in an L-shaped structure.

[0012] Preferably, the conveyor has a first section, a second section and a third section, the first section and the third section are in horizontal directions and the height of the third section is higher than the first section, and the second section is inclined;

[0013] Among them, the height of the third section is higher than the height of the second section.

[0014] Preferably, the conveyor comprises a frame and a conveyor belt, and a plurality of scraper strips for assisting conveying are fixedly provided on the conveyor belt.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model utilizes stirring blades to drive the melt to move in the cooling pool, so that the melt can fully contact with cooling water, thereby enabling the melt to be fully cooled, accelerating the cooling speed of the melt and improving production efficiency.

[0017] 2. The utility model can stir the melt, and the stirring blades impact the melt when in contact with the melt, thereby further improving the progress of water glass fragmentation and increasing the production speed.

[0018] 3. The utility model can screen the water glass, and the water glass that meets the conditions can be transported out of the cooling system, while the water glass that does not meet the screening conditions continues to be cooled. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a partial cross-sectional schematic diagram of the utility model.

[0021] In the figure: 1. cooling pool; 2. filter; 3. cooling pool; 4. conveyor; 5. rotating shaft; 6. driving motor; 7. stirring blade; 8. first part; 9. second part; 10. first section; 11. second section; 12. third section; 13. scraper. DETAILED DESCRIPTION

[0022] The present application is described in further detail below. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] Example 1

[0024] like Figure 1-2As shown, a molten body cooling and molding device for water glass production includes a cooling pool 1, the bottom of the cooling pool 1 is a semicircular arc structure, and the bottom of the semicircular arc structure of the cooling pool 1 is provided with an opening, a filter screen 2 is fixed at the opening, and the filter screen 2 is a semicircular arc structure.

[0025] A rotating shaft 5 is rotatably provided on the cooling pool 1, and the rotating shaft 5 is placed horizontally. A driving motor 6 is fixed on the outer wall of the cooling pool 1, and the output shaft end of the driving motor 6 is fixedly connected to the rotating shaft 5 or indirectly connected to the rotating shaft 5 through a reducer. A plurality of stirring blades 7 are fixed on the rotating shaft 5 along its circumference, and the maximum rotation radius of the stirring blade 7 is the same as the inner wall radius of the filter screen 2, that is, the end of the stirring blade 7 away from the rotating shaft 5 contacts the inner wall of the filter screen 2.

[0026] A cooling pool 3 is fixed at the bottom of the cooling pool 1 , and a conveyor 4 for taking the water glass away from the cooling pool 3 is arranged in the cooling pool 3 .

[0027] It should be noted that when the molten body enters the cooling pool 1, it is cooled by the cooling water (not limited to water, it can be other cooling bodies) in the cooling pool 1, and the molten body moves downward under the action of gravity until it moves to the bottom of the cooling pool 1, and the molten body accumulates above the filter screen 2.

[0028] As the molten body falls, it exchanges heat with the cooling water. At the same time, the driving motor 6 drives the rotating shaft 5 to rotate. The rotating shaft 5 drives the stirring blade 7 to rotate. The stirring blade pushes the accumulated molten body to move, and when the stirring blade rotates upward, the molten body is lifted up, so that the molten body is away from the filter screen 2.

[0029] The stirring action of the stirring blade 7 on the melt makes the melt come into full contact with the cooling water, so that the melt can be well and evenly cooled. When the melt is cooled and forms small particles, they fall onto the filter screen 2. The small particles of water glass that meet the screening criteria of the filter screen 2 pass through the filter screen 2, while the large particles of water glass continue to be stirred by the stirring blade 7 until they meet the screening criteria of the filter screen 2.

[0030] The water glass passing through the filter screen 2 falls onto the conveyor 4 and is then transported to the outside of the cooling pool 3 by the conveyor 4 .

[0031] The rotation speed of the stirring blade 7 is 10 r / min. The rotation speed of the stirring blade 7 should not be too fast or too slow. If it is too fast, the burden on the driving motor 6 will be too heavy, and if it is too slow, the efficiency of heat exchange between the melt and the cooling water will be reduced.

[0032] Furthermore, the cooling pool 3 further includes a first portion 8 located at the bottom of the cooling pool 1 and a second portion 9 located at the side of the cooling pool 1, and the first portion 8 and the second portion 9 are L-shaped structures. The height of the second portion 9 is the same as that of the cooling pool 1, so that the liquid height in the cooling pool 1 can be maintained at a higher position.

[0033] Furthermore, the conveyor 4 has a first section 10, a second section 11 and a third section 12. The first section 10 and the third section 12 are in horizontal directions and the height of the third section 12 is higher than that of the first section 10. The second section 11 is inclined.

[0034] The height of the third section 12 is higher than the height of the second section 9 .

[0035] It should be noted that the second section 11 of the conveyor 4 lifts the water glass upward, and the water glass is cooled again during the lifting process.

[0036] Furthermore, the conveyor 4 includes a frame and a conveyor belt, and a plurality of scraper strips 13 for assisting conveying are fixedly arranged on the conveyor belt. The scraper strips 13 can smoothly carry the water glass to the third section 12, thereby solving the problem of water glass slipping during conveying. The width of the conveyor belt can be set to be greater than the width of the filter screen 2, so as to reduce the situation that the water glass falls from the conveyor belt into the cooling pool 3.

[0037] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A melt cooling and molding device for water glass production, characterized in that: It comprises a cooling pool (1) for cooling a molten body, the bottom of the cooling pool (1) is provided with an opening, a filter screen (2) for screening water glass is fixed at the opening, and a stirring mechanism for cleaning the upper surface of the filter screen (2) is provided on the cooling pool (1); A cooling pool (3) is fixed at the bottom of the cooling pool (1), and a conveyor (4) for carrying water glass away from the cooling pool (3) is provided in the cooling pool (3).

2. A melt cooling and molding device for water glass production according to claim 1, characterized in that: The filter screen (2) is in a semicircular arc structure.

3. A melt cooling and molding device for water glass production according to claim 2, characterized in that: The stirring mechanism comprises a rotating shaft (5) rotatably arranged on the cooling pool (1), the rotating shaft (5) being placed horizontally, a driving motor (6) being fixed on the outer wall of the cooling pool (1), an output shaft end of the driving motor (6) being fixedly connected to the rotating shaft (5), a plurality of stirring blades (7) being fixed on the rotating shaft (5) along its circumference, the maximum value of the rotation radius of the stirring blades (7) being the same as the radius of the inner wall of the filter screen (2).

4. A melt cooling and molding device for water glass production according to claim 3, characterized in that: The rotation speed of the stirring blade (7) is 10 r / min.

5. The melt cooling and molding device for water glass production according to claim 1, characterized in that: The cooling pool (3) further comprises a first part (8) located at the bottom of the cooling pool (1) and a second part (9) located at the side of the cooling pool (1), and the first part (8) and the second part (9) are in an L-shaped structure.

6. A melt cooling and molding device for water glass production according to claim 5, characterized in that: The conveyor (4) comprises a first section (10), a second section (11) and a third section (12), wherein the first section (10) and the third section (12) are in a horizontal direction and the height of the third section (12) is higher than that of the first section (10), and the second section (11) is inclined; The height of the third section (12) is higher than the height of the second section (9).

7. A melt cooling and molding device for water glass production according to claim 6, characterized in that: The conveyor (4) comprises a frame and a conveyor belt, and a plurality of scraper strips (13) for assisting conveying are fixedly arranged on the conveyor belt.