Ultrasonic processing device for optical glass
The ultrasonic processing device for optical glass automates glass handling through a motor-driven feeding mechanism and positioning/splitting systems, reducing labor intensity and breakage by stabilizing glass movement and enhancing processing efficiency.
Patent Information
- Application Number
- CN202421043588.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Existing ultrasonic processing devices for optical glass require manual loading, unloading, and pushing, leading to high labor intensity and potential glass breakage during the processing process.
An ultrasonic processing device for optical glass featuring a processing box with a material feeding mechanism, including a driving motor, threaded rod, pushing plate, and conveying rollers, along with positioning and splitting mechanisms, to automate the glass movement and cutting process, ensuring stability and accuracy.
Automated glass handling reduces labor intensity and minimizes breakage by stabilizing glass movement, improving the smoothness and accuracy of loading, unloading, and cutting processes.
Smart Images

Figure CN222226190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical glass processing, in particular to an ultrasonic processing device for optical glass. Background Art
[0002] Optical glass is widely used in various industrial equipment. Generally, before use, the whole piece of glass needs to be divided into small pieces and then rough-processed and fine-processed to determine the shape and structure. In large-scale production processes, glass usually needs to be divided into a certain area or volume.
[0003] The patent specification with the announcement number CN206014677U discloses an ultrasonic processing device for optical glass, including: a stud plate and a deformation plate with an arc surface arranged opposite to each other, and a temperature control device, the temperature control device can reduce the temperature of the environment where the stud plate and the arc surface are located, a plurality of studs are arranged on one surface of the stud plate, the studs are vertically connected to the stud plate by threads, an ultrasonic device is arranged on the deformation plate, the side of the deformation plate with the arc surface is arranged opposite to the side of the stud plate with the studs, each stud can adjust the length of the stud plate by rotating the threads, the side of the stud rod without the studs is connected to the driving arm, the driving arm can drive the stud plate close to the deformation plate, the free ends of the studs are provided with rubber suction cups, a buffer rubber layer is provided on the arc surface, the buffer rubber layer and the rubber suction cup can buffer the energy generated when the glass is broken, and ensure that the energy released by each scratch will not cause the non-scratched part to break. At the same time, the suction cup can better absorb the separated glass, and the overall transfer is more convenient.
[0004] However, in the implementation of relevant technologies, it was found that the above-designed ultrasonic processing device for optical glass had the following problems: in the prior art, the glass was transferred by means of components such as suction cups, but in the specific processing process, manual loading, unloading and pushing of the glass were required, which resulted in excessive labor intensity and even breakage during the pushing process. In view of this, an ultrasonic processing device for optical glass was provided to overcome the above-mentioned defects. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes an ultrasonic processing device for optical glass.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an ultrasonic processing device for optical glass, comprising a processing box, both ends of which are fixed with placement trays, and the outer wall of the placement tray is provided with a material feeding mechanism;
[0007] The feeding mechanism includes a driving motor, which is embedded in the outer wall of the placing plate, and a threaded rod is connected to the power output end of the driving motor. A pushing plate is sleeved on the outside of the threaded rod, and a support rod is passed through one side of the inner side of the pushing plate. The bottom end of the placing plate is rotatably connected to a conveying roller. The placing plate improves the smoothness of glass movement by rotatably connecting the conveying roller, and avoids excessive friction affecting the conveying.
[0008] As a further description of the above technical solution: the threaded rod is threadedly connected to the pushing plate, and a sliding structure is formed between the pushing plate and the support rod, and the pushing plate is supported and guided to move by the support rod, so that the pushing plate can stably push the glass to move.
[0009] As a further description of the above technical solution: electric push rods are embedded on both sides of the interior of the processing box, and the power output end of the electric push rods is connected to a clamping plate. When the glass enters the processing box, the electric push rods push the clamping plate to clamp the glass, so that the glass can remain regular during processing to avoid deviation or tilting.
[0010] As a further description of the above technical solution: a conveying device is arranged below the clamping plate inside the processing box, and a mounting plate is fixed above the clamping plate inside the processing box. The conveying device can increase the power when conveying the glass to avoid the glass being too heavy to move.
[0011] As a further description of the above technical solution: a positioning mechanism is arranged inside the mounting plate, and the positioning mechanism includes a sliding block, which is slidably connected to the top end of the mounting plate, and a first transmission assembly is passed through the interior of the sliding block, a first hydraulic rod is embedded in the bottom end of the sliding block, and a power output end of the first hydraulic rod is connected to a limiting plate, and the first transmission assembly is composed of a motor and a screw rod, which facilitates the sliding block to slide along the mounting plate, so that the size of the cut glass can be more accurately positioned.
[0012] As a further description of the above technical solution: a splitting mechanism is provided on one side of the internal positioning mechanism of the mounting plate, and the splitting mechanism includes a second hydraulic rod, the second hydraulic rod is embedded in the top side of the mounting plate, and the power output end of the second hydraulic rod is connected to a push plate, one end of the push plate is slidably connected to an assembly block, and a second transmission component is passed through the inside of the assembly block, a downward pressure block is provided at the bottom end of the push plate, the second transmission component is consistent with the first transmission component, so that the assembly block can move, a scratching knife is embedded at the bottom end of the assembly block to scratch the glass, and an ultrasonic device is embedded at the top end to slow down the breakage of the glass.
[0013] As a further description of the above technical solution: the splitting mechanism also includes a damping spring, which is fixed at the inner bottom end of the processing box, and the top end of the damping spring is connected to a transmission roller. When the glass is cut, the second hydraulic rod is started to drive the lower pressure block to press the glass, and the elastic contraction of the damping spring is cooperated to make the glass staggered and split, and the sliding smoothness of the glass is improved by the transmission roller.
[0014] The utility model has the following beneficial effects:
[0015] The utility model designs an ultrasonic processing device for optical glass. A driving motor drives a threaded rod to rotate, so that a pushing plate slides along a placing plate and a processing box to push the glass for loading and unloading, avoiding manual participation and pushing to reduce labor intensity. When the pushing plate slides, it is supported and guided by a supporting rod to improve the stability of the pushing plate during the sliding process, and the smoothness of the glass loading and unloading process is improved through a conveying roller to avoid excessive friction and difficulty in sliding.
[0016] The utility model designs an ultrasonic processing device for optical glass. The sliding block is allowed to slide along a mounting plate in a processing box through a first transmission component, and is positioned according to the required cutting size of the glass. Subsequently, the first hydraulic rod is started to push a limit plate to block the glass, thereby achieving a positioning effect.
[0017] The utility model designs an ultrasonic processing device for optical glass, wherein the positioning cutting position is between the conveying device and the driving roller, so that the scratching knife assembled on the assembly block can be aligned, and the second transmission component works to allow the scratching knife to make scratches, and then the second hydraulic rod continues to start and drives the push plate to press down, so that the pressing block and the driving roller clamp the split piece of glass, and under the elastic contraction of the damping spring, the two pieces of glass are dislocated so as to be cut. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the processing box of the utility model;
[0020] Figure 3 This is a schematic diagram of the installation structure of the limit plate of the utility model;
[0021] Figure 4 The utility model is a schematic diagram of the installation structure of the lower pressing block.
[0022] Legend: 1. Processing box; 2. Placement plate; 3. Feeding mechanism; 301. Driving motor; 302. Threaded rod; 303. Push plate; 304. Support rod; 305. Conveying roller; 4. Electric push rod; 5. Clamping plate; 6. Conveying equipment; 7. Mounting plate; 8. Positioning mechanism; 801. Sliding block; 802. First transmission assembly; 803. First hydraulic rod; 804. Limiting plate; 9. Splitting mechanism; 901. Second hydraulic rod; 902. Push plate; 903. Assembly block; 904. Second transmission assembly; 905. Pressing block; 906. Damping spring; 907. Transmission roller. DETAILED DESCRIPTION
[0023] Reference Figure 1-4 The utility model provides an ultrasonic processing device for optical glass: comprising a processing box 1, with placement trays 2 fixed at both ends of the processing box 1, and a material feeding mechanism 3 provided on the outer wall of the placement tray 2;
[0024] The feeding mechanism 3 includes a driving motor 301, which is embedded in the outer wall of the placing plate 2. The power output end of the driving motor 301 is connected to a threaded rod 302. The outer sleeve of the threaded rod 302 is provided with a pushing plate 303. A support rod 304 is passed through one side of the inner side of the pushing plate 303. The bottom end of the placing plate 2 is rotatably connected to a conveying roller 305. The placing plate 2 is rotatably connected to the conveying roller 305, which improves the smoothness of the movement of the glass and avoids excessive friction affecting the conveying.
[0025] As a further implementation scheme of the above technical scheme: the threaded rod 302 is threadedly connected to the pushing plate 303, and a sliding structure is formed between the pushing plate 303 and the support rod 304. The support rod 304 supports and guides the pushing plate 303 to move, so that the pushing plate 303 can stably push the glass to move.
[0026] As a further implementation scheme of the above technical scheme: electric push rods 4 are embedded on both sides of the interior of the processing box 1, and the power output end of the electric push rods 4 is connected to the clamping plate 5. When the glass enters the processing box 1, the electric push rods 4 push the clamping plate 5 to clamp the glass, so that the glass can remain regular during processing to avoid deviation or tilt.
[0027] During specific implementation, the driving motor 301 drives the threaded rod 302 to rotate, so that the pushing plate 303 pushes the glass from the placement tray 2 to the processing box 1. After processing, it is pushed out to the placement tray 2 on the other side, so as to automatically load and unload the materials and reduce labor intensity. The support rod 304 is used to improve the stability of the sliding process of the pushing plate 303, and the glass is transported by the conveying roller 305 to maintain the smoothness of the conveying. The threaded rod 302 and the support rod 304 pass through the interior of the processing box 1, so as to keep the glass being pushed to move from beginning to end.
[0028] As a further implementation scheme of the above technical scheme: a conveying device 6 is arranged below the clamping plate 5 inside the processing box 1, and a mounting plate 7 is fixed above the clamping plate 5 inside the processing box 1. The conveying device 6 can increase the power of conveying the glass to avoid the glass being too heavy to move.
[0029] As a further implementation scheme of the above technical scheme: a positioning mechanism 8 is arranged inside the mounting plate 7, and the positioning mechanism 8 includes a sliding block 801, and the sliding block 801 is slidably connected to the top of the mounting plate 7. A first transmission assembly 802 passes through the interior of the sliding block 801, and a first hydraulic rod 803 is embedded at the bottom end of the sliding block 801. The power output end of the first hydraulic rod 803 is connected to a limiting plate 804. The first transmission assembly 802 is composed of a motor and a screw rod, which facilitates the sliding block 801 to slide along the mounting plate 7, so that the glass can be positioned more accurately according to the size of the cut glass.
[0030] As a further implementation scheme of the above technical scheme: a splitting mechanism 9 is arranged on one side of the positioning mechanism 8 inside the mounting plate 7, and the splitting mechanism 9 includes a second hydraulic rod 901, and the second hydraulic rod 901 is embedded in the top side of the mounting plate 7, and the power output end of the second hydraulic rod 901 is connected to a push plate 902, and one end of the push plate 902 is slidably connected to an assembly block 903, and a second transmission component 904 is passed through the interior of the assembly block 903, and a pressing block 905 is arranged at the bottom end of the push plate 902, and the second transmission component 904 is consistent with the first transmission component 802, so that the assembly block 903 can move, and a scratching knife is embedded at the bottom end of the assembly block 903 to scratch the glass, and an ultrasonic device is embedded at the top end to slow down the breakage of the glass.
[0031] As a further implementation scheme of the above technical scheme: the splitting mechanism 9 also includes a damping spring 906, which is fixed at the inner bottom end of the processing box 1, and the top of the damping spring 906 is connected to a transmission roller 907. When the glass is cut, the second hydraulic rod 901 is started to drive the pressing block 905 to press the glass, and the elastic contraction of the damping spring 906 is cooperated to make the glass staggered and split, and the sliding smoothness of the glass is improved by the transmission roller 907.
[0032] During specific implementation, the gap between the conveying device 6 and the transmission roller 907 makes it easy for the assembly block 903 to scratch the glass with a scratching knife under the drive of the second transmission component 904, and the sliding block 801 is adjusted in conjunction with the first transmission component 802. After positioning according to the required size, the first hydraulic rod 803 is started to allow the limit plate 804 to block the transmission of the glass, and under the push of the second hydraulic rod 901, the push plate 902 drives the assembly block 903 to approach the glass and scratch it. After the scratching is completed, the second hydraulic rod 901 continues to retract and retract, allowing the lower pressure block 905 and the transmission roller 907 to clamp the glass, and misalignment occurs under the contraction of the damping spring 906, thereby breaking the glass and achieving a cutting effect.
[0033] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An ultrasonic processing device for optical glass, characterized in that: It comprises a processing box (1), with placement trays (2) fixed at both ends of the processing box (1), and a material conveying mechanism (3) provided on the outer wall of the placement tray (2); The feeding mechanism (3) comprises a driving motor (301), the driving motor (301) is embedded in the outer wall of the placement plate (2), and the power output end of the driving motor (301) is connected to a threaded rod (302), the outer part of the threaded rod (302) is provided with a pushing plate (303), and a support rod (304) is passed through one side of the inner part of the pushing plate (303), and the bottom end of the placement plate (2) is rotatably connected to a conveying roller (305).
2. The ultrasonic processing device for optical glass according to claim 1, characterized in that: The threaded rod (302) is threadedly connected to the pushing plate (303), and a sliding structure is formed between the pushing plate (303) and the supporting rod (304).
3. The ultrasonic processing device for optical glass according to claim 1, characterized in that: Electric push rods (4) are embedded on both sides of the interior of the processing box (1), and the power output ends of the electric push rods (4) are connected to clamping plates (5).
4. The ultrasonic processing device for optical glass according to claim 1, characterized in that: A conveying device (6) is arranged below the clamping plate (5) inside the processing box (1), and a mounting plate (7) is fixed above the clamping plate (5) inside the processing box (1).
5. The ultrasonic processing device for optical glass according to claim 4, characterized in that: A positioning mechanism (8) is arranged inside the mounting plate (7), and the positioning mechanism (8) comprises a sliding block (801), the sliding block (801) is slidably connected to the top end of the mounting plate (7), and a first transmission assembly (802) is passed through the interior of the sliding block (801), a first hydraulic rod (803) is embedded at the bottom end of the sliding block (801), and a power output end of the first hydraulic rod (803) is connected to a limiting plate (804).
6. The ultrasonic processing device for optical glass according to claim 4, characterized in that: A splitting mechanism (9) is provided on one side of the positioning mechanism (8) inside the mounting plate (7), and the splitting mechanism (9) comprises a second hydraulic rod (901), the second hydraulic rod (901) is embedded on one side of the top end of the mounting plate (7), and the power output end of the second hydraulic rod (901) is connected to a push plate (902), one end of the push plate (902) is slidably connected to an assembly block (903), and a second transmission assembly (904) is inserted into the interior of the assembly block (903), and a lower pressing block (905) is provided at the bottom end of the push plate (902).
7. The ultrasonic processing device for optical glass according to claim 6, characterized in that: The segmentation mechanism (9) further comprises a damping spring (906), wherein the damping spring (906) is fixed to the inner bottom end of the processing box (1), and the top end of the damping spring (906) is connected to a transmission roller (907).
Citation Information
Patent Citations
Optical glass's ultrasonic machining device
CN206014677U
