Impurity removal and concentration device for low-concentration lactase

By using the rotating component and cross-block structure design in the lactase removal and concentration device, the problem of blockage and cleaning difficulties in the initial lactase removal process is solved, and the efficiency of decomposition removal is improved.

CN222226357UActive Publication Date: 2024-12-24ZHONGNUO BIOTECHNOLOGY DEV JIANGSU CO LTD
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Patent Information

Application Number
CN202420835653.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-24
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The filter holes of low-concentration lactase are easily blocked during the initial decomposition removal process, resulting in low decomposition removal efficiency and difficulty in replacing or cleaning the filter device.

Method used

A low-concentration lactase removal and concentration device is designed, using a rotating component and a cross-block structure, and the separation tray is installed through the cross-block slot to facilitate cleaning of impurities and improve filtration efficiency.

Benefits of technology

A filter device with fast filtration and easy cleaning is realized, which improves the efficiency of decomposition and solves the problems of clogged filter holes and difficulty in cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an impurity removal and concentration device for low-concentration lactase, which belongs to the technical field of lactase impurity removal and concentration and comprises a mounting base, an impurity removal tank is fixedly mounted at the top of the mounting base, support legs are fixedly mounted at the bottom of the mounting base, and a rotating component is rotatably mounted on the inner bottom wall of the impurity removal tank. And a separating assembly is slidably mounted at the top of the rotating assembly. According to the impurity removal and concentration device for the low-concentration lactase, a cross-shaped clamping block is arranged at the top of a rotating disc in the rotating assembly, a separation carrying disc in the separation assembly is slidably mounted on the surface of the cross-shaped clamping block through a cross-shaped clamping groove, and the rotating assembly drives the separation carrying disc to rotate, so that the low-concentration lactase is in contact with one side of an impurity removal square pipe; the impurities are left in the separation carrying disc, and when the impurities need to be cleaned, the separation carrying disc is taken out, so that the problems that the impurity removal efficiency is relatively low and the filtering device is relatively difficult to replace or clean due to the fact that the filtering holes are easily blocked in the primary impurity removal process of the concentrated lactase are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lactase impurity removal and concentration, in particular to a low-concentration lactase impurity removal and concentration device. Background Art

[0002] Lactase is a digestive enzyme in the human body. Its main function is to break down lactose into galactose and glucose that can be absorbed by the human body. Lactase is mainly produced by the small intestinal mucosal cells. For infants and young children who rely on breast milk or milk powder as their main source of nutrition, it is the most important digestive enzyme in the body. When the human body lacks lactase, lactose cannot be effectively broken down, which may lead to lactose digestion and absorption disorders, causing abdominal pain, flatulence, diarrhea and other indigestion symptoms. This condition is called lactose intolerance.

[0003] In the production process of lactase, low-concentration lactase needs to be removed and concentrated. Since lactase is a heat-sensitive substance, it is easy to deteriorate at high temperature, affecting the activity of the enzyme. Therefore, lactase is separated, concentrated and purified at room temperature, which can be achieved through membrane separation technology. Compared with traditional separation methods, membrane separation technology has low energy consumption and is easy to operate. Membrane separation equipment can save costs and does not require the addition of inorganic salts and organic solvents. In the membrane separation process, membrane concentration intercepts the enzyme based on the principle of molecular sieves, allowing small molecular impurities and water to pass through. Therefore, in the concentration process, the inorganic salts and small molecular nutrients in the fermentation broth can be effectively removed, and the enzyme can be purified, thereby improving the quality of the enzyme preparation.

[0004] Before concentrating the low-concentration lactase through membrane separation technology, it is necessary to carry out preliminary impurity removal for the low-concentration lactase. This process requires the use of filter membranes or filter papers with different pore sizes to filter according to the size and shape of the substance to remove tiny particles and suspended matter in the solution. During the preliminary impurity removal process of the common concentration lactase, the filter holes are easily clogged, resulting in low impurity removal efficiency, and it is difficult to replace or clean the filter device. In view of this, the present application proposes a low-concentration lactase impurity removal and concentration device. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a low-concentration lactase impurity removal and concentration device, which has the advantages of rapid filtration and convenient cleaning and replacement of the filter device, and solves the problem that during the initial impurity removal process of concentrated lactase, the filter holes are easily blocked, resulting in low impurity removal efficiency and difficulty in replacing or cleaning the filter device.

[0006] To achieve the above object, the utility model provides the following technical solution: a low-concentration lactase impurity removal and concentration device, comprising a mounting base, a impurity removal tank is fixedly mounted on the top of the mounting base, a support leg is fixedly mounted on the bottom of the mounting base, a rotating assembly is rotatably mounted on the inner bottom wall of the impurity removal tank, and a separation assembly is slidably mounted on the top of the rotating assembly;

[0007] The separation component includes a separation carrier plate slidably mounted on the top of the rotating component, a guide column is fixedly mounted at the center of the inner bottom wall of the separation carrier plate, a square impurity removal tube is fixedly mounted between the inner side wall of the separation carrier plate and the guide column, filter holes are provided on both sides of the square impurity removal tube, and a lactase channel connected to the square impurity removal tube is provided at the bottom of the separation carrier plate.

[0008] Furthermore, the rotating assembly includes a rotating shaft rotatably mounted on the bottom wall of the impurity removal tank, a turntable is fixedly mounted on the top of the rotating shaft, and a cross clamp is fixedly mounted on the top of the turntable.

[0009] Furthermore, a cross slot is provided at the bottom of the separation carrier, and the separation carrier is slidably installed on the surface of the cross block through the cross slot. A rotating motor is fixedly installed at the bottom of the impurity removal tank, and the output shaft of the rotating motor is fixedly connected to the bottom end of the rotating shaft.

[0010] Furthermore, a top cover is threadedly installed on the top of the impurity removal tank, a feed hopper is fixedly installed on the top of the top cover, a low-concentration output pipe is fixedly installed on one side of the impurity removal tank, a booster pump is fixedly installed on the top of the mounting base, the input end of the booster pump is connected to the low-concentration output pipe, and a connecting pipe is fixedly installed on the output end of the booster pump.

[0011] Furthermore, a concentration tank is fixedly mounted on the top of the mounting base, and one end of the connecting pipe is fixedly connected to the top of the concentration tank.

[0012] Furthermore, the inner wall of the concentration tank is fixedly installed with a first separation membrane, a second separation membrane and a third separation membrane from top to bottom.

[0013] Furthermore, a large particle discharge pipe is fixedly installed on one side of the concentrating tank and located above the first separation membrane, a small particle discharge pipe is fixedly installed on one side of the concentrating tank and located between the first separation membrane and the second separation membrane, a concentration output pipe is fixedly installed on one side of the concentrating tank and located between the second separation membrane and the third separation membrane, and a drain pipe is fixedly installed on one side of the concentrating tank and located below the third separation membrane.

[0014] Compared with the prior art, the utility model provides a low-concentration lactase impurity removal and concentration device, which has the following beneficial effects:

[0015] The impurity removal and concentration device for low-concentration lactase is provided with a cross clamping block on the top of a rotating disk in a rotating component, a separation carrier in a separation component is slidably installed on the surface of the cross clamping block through a cross clamping groove, low-concentration lactase is poured into the separation carrier, and the rotating component drives the separation carrier to rotate, so that the low-concentration lactase contacts one side of an impurity removal square tube, and the low-concentration lactase enters the next process through a filter hole, and impurities are left in the separation carrier. When cleaning is required, the separation carrier can be taken out, thereby solving the problem that during the preliminary impurity removal process of the high-concentration lactase, the filter hole is easily blocked, resulting in low impurity removal efficiency, and it is difficult to replace or clean the filter device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a front view of the structure of the utility model;

[0018] Figure 3 It is a three-dimensional schematic diagram of the separation component of the utility model from top view;

[0019] Figure 4 It is a three-dimensional schematic diagram of the separation component of the utility model when viewed from above.

[0020] In the figure: 1. mounting base; 101. supporting legs; 2. impurity removal tank; 3. rotating assembly; 31. rotating shaft; 32. turntable; 33. cross block; 4. separation assembly; 41. separation carrier; 411. lactase channel; 412. cross slot; 42. guide column; 43. impurity removal square pipe; 431. filter hole; 5. rotating motor; 6. top cover; 7. feed hopper; 8. low concentration output pipe; 9. booster pump; 10. connecting pipe; 11. concentration tank; 12. first separation membrane; 13. second separation membrane; 14. third separation membrane; 15. large particle impurity discharge pipe; 16. small particle impurity discharge pipe; 17. concentration output pipe; 18. drain pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4A low-concentration lactase impurity removal and concentration device includes a mounting base 1, a impurity removal tank 2 is fixedly mounted on the top of the mounting base 1, a support leg 101 is fixedly mounted on the bottom of the mounting base 1, a rotating component 3 is rotatably mounted on the inner bottom wall of the impurity removal tank 2, and a separation component 4 is slidably mounted on the top of the rotating component 3.

[0023] At the same time, the separation component 4 includes a separation carrier 41 slidably mounted on the top of the rotating component 3, a guide column 42 is fixedly mounted at the center of the inner bottom wall of the separation carrier 41, a debris removal square tube 43 is fixedly mounted between the inner wall of the separation carrier 41 and the guide column 42, filter holes 431 are provided on both sides of the debris removal square tube 43, and a lactase channel 411 connected to the debris removal square tube 43 is provided at the bottom of the separation carrier 41.

[0024] Lactase containing impurities is poured into the separation carrier 41, and the impurities are blocked by the filter holes 431 on both sides of the impurity removal square tube 43 and remain in the separation carrier 41. The lactase enters the interior of the impurity removal square tube 43 through the filter holes 431, and then enters the inner bottom wall of the impurity removal tank 2 through the lactase channel 411.

[0025] The rotating assembly 3 includes a rotating shaft 31 rotatably mounted on the inner bottom wall of the impurity removal tank 2 , a rotating disc 32 is fixedly mounted on the top of the rotating shaft 31 , and a cross block 33 is fixedly mounted on the top of the rotating disc 32 .

[0026] Secondly, a cross slot 412 is provided at the bottom of the separation carrier 41, and the separation carrier 41 is slidably mounted on the surface of the cross block 33 through the cross slot 412. A rotating motor 5 is fixedly mounted at the bottom of the impurity removal tank 2, and the output shaft of the rotating motor 5 is fixedly connected to the bottom end of the rotating shaft 31. The rotating motor 5 drives the rotating shaft 31 to rotate, drives the rotating disk 32 to rotate, and drives the separation carrier 41 to rotate through the cross block 33, so that the lactase rotates in the separation carrier 41, thereby increasing the filtration speed.

[0027] At the same time, a top cover 6 is threadedly installed on the top of the impurity removal tank 2, a feed hopper 7 is fixedly installed on the top of the top cover 6, a low-concentration output pipe 8 is fixedly installed on one side of the impurity removal tank 2, a booster pump 9 is fixedly installed on the top of the mounting base 1, the input end of the booster pump 9 is connected to the low-concentration output pipe 8, and a connecting pipe 10 is fixedly installed on the output end of the booster pump 9.

[0028] A concentration tank 11 is fixedly mounted on the top of the mounting base 1 , and one end of the connecting pipe 10 is fixedly connected to the top of the concentration tank 11 .

[0029] Meanwhile, the inner wall of the concentration tank 11 is fixedly installed with a first separation membrane 12, a second separation membrane 13 and a third separation membrane 14 from top to bottom. The first separation membrane 12 is used to separate larger substances in lactase, the second separation membrane 13 is used to separate smaller substances in lactase, and the third separation membrane 14 is used to separate lactase from substances smaller than lactase.

[0030] Among them, a large particle discharge pipe 15 is fixedly installed on one side of the concentration tank 11 and located above the first separation membrane 12, a small particle discharge pipe 16 is fixedly installed on one side of the concentration tank 11 and located between the first separation membrane 12 and the second separation membrane 13, a concentration output pipe 17 is fixedly installed on one side of the concentration tank 11 and located between the second separation membrane 13 and the third separation membrane 14, and a drain pipe 18 is fixedly installed on one side of the concentration tank 11 and located below the third separation membrane 14.

[0031] When the present embodiment is in use, low-concentration lactase is poured into the feed hopper 7, and the low-concentration lactase passes through the separation component 4 and the rotating component 3 to remove large impurities in the low-concentration lactase, and then the low-concentration lactase is transported to the concentration tank 11 through the pressure pump 9, and the concentrated lactase is discharged through the concentration output pipe 17 after filtration through the multi-layer separation membrane.

[0032] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low-concentration lactase impurity removal and concentration device, comprising a mounting base (1), characterized in that: A de-impurity tank (2) is fixedly mounted on the top of the mounting base (1), a support leg (101) is fixedly mounted on the bottom of the mounting base (1), a rotating assembly (3) is rotatably mounted on the inner bottom wall of the de-impurity tank (2), and a separation assembly (4) is slidably mounted on the top of the rotating assembly (3); The separation component (4) comprises a separation carrier (41) slidably mounted on the top of the rotating component (3); a guide column (42) is fixedly mounted at the center of the inner bottom wall of the separation carrier (41); a square impurity removal tube (43) is fixedly mounted between the inner side wall of the separation carrier (41) and the guide column (42); filtering holes (431) are provided on both sides of the square impurity removal tube (43); and a lactase channel (411) connected to the square impurity removal tube (43) is provided at the bottom of the separation carrier (41).

2. The impurity removal and concentration device for low-concentration lactase according to claim 1, characterized in that: The rotating assembly (3) comprises a rotating shaft (31) rotatably mounted on the inner bottom wall of the impurity removal tank (2), a rotating disc (32) is fixedly mounted on the top of the rotating shaft (31), and a cross clamping block (33) is fixedly mounted on the top of the rotating disc (32).

3. The impurity removal and concentration device for low-concentration lactase according to claim 2, characterized in that: A cross slot (412) is provided at the bottom of the separation carrier (41), and the separation carrier (41) is slidably mounted on the surface of the cross block (33) through the cross slot (412). A rotating motor (5) is fixedly mounted at the bottom of the impurity removal tank (2), and an output shaft of the rotating motor (5) is fixedly connected to the bottom end of the rotating shaft (31).

4. The impurity removal and concentration device for low-concentration lactase according to claim 1, characterized in that: A top cover (6) is threadedly mounted on the top of the impurity removal tank (2), a feed hopper (7) is fixedly mounted on the top of the top cover (6), a low-concentration output pipe (8) is fixedly mounted on one side of the impurity removal tank (2), a booster pump (9) is fixedly mounted on the top of the mounting base (1), an input end of the booster pump (9) is connected to the low-concentration output pipe (8), and a connecting pipe (10) is fixedly mounted on the output end of the booster pump (9).

5. The impurity removal and concentration device for low-concentration lactase according to claim 4, characterized in that: A concentration tank (11) is fixedly mounted on the top of the mounting base (1), and one end of the connecting pipe (10) is fixedly connected to the top of the concentration tank (11).

6. The impurity removal and concentration device for low-concentration lactase according to claim 5, characterized in that: A first separation membrane (12), a second separation membrane (13) and a third separation membrane (14) are fixedly installed on the inner side wall of the concentration tank (11) from top to bottom.

7. The impurity removal and concentration device for low-concentration lactase according to claim 6, characterized in that: A large particle discharge pipe (15) is fixedly installed on one side of the concentration tank (11) and located above the first separation membrane (12); a small particle discharge pipe (16) is fixedly installed on one side of the concentration tank (11) and located between the first separation membrane (12) and the second separation membrane (13); a concentration output pipe (17) is fixedly installed on one side of the concentration tank (11) and located between the second separation membrane (13) and the third separation membrane (14); and a drainage pipe (18) is fixedly installed on one side of the concentration tank (11) and located below the third separation membrane (14).