Stainless steel capillary tube processing heat treatment device

By using a combination design of flamethrower and exhaust pipe in a stainless steel capillary heat treatment device, the heat energy of exhaust gas is converted into mechanical energy, the exhaust gas emission efficiency and energy utilization rate are improved, and the low heating efficiency and poor exhaust efficiency in the prior art are solved. question.

CN222226479UActive Publication Date: 2024-12-24NINGBO SHENGPUTAI PRECISION TUBE CO LTD
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Patent Information

Application Number
CN202420226057.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-24
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing stainless steel capillary heat treatment devices have low combustion efficiency and poor exhaust gas efficiency during the heating process, resulting in waste of energy and uneven heating.

Method used

A heat treatment device including a flamethrower, a check valve and an exhaust pipe was designed. The exhaust gas thrust is converted into a cam rotation force through the mounting plate, which drives the sealing block to move outside under elastic cooperation, generates negative pressure to accelerate exhaust gas emissions, and Reduce friction resistance through springs, improve exhaust gas emission efficiency and energy utilization.

Benefits of technology

It improves the exhaust gas emission speed and energy utilization rate, reduces electricity consumption, and achieves efficient exhaust gas emissions and energy-saving heating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing, and discloses a stainless steel capillary tube processing heat treatment device which comprises a heat treatment furnace, flamethrowers are installed on the upper side and the lower side of the heat treatment furnace, and a one-way valve is installed on the right side of the heat treatment furnace and used for one-way air inlet of an inner cavity of the heat treatment furnace. And an exhaust pipe is mounted on the left side of the heat treatment furnace. According to the device, thrust from waste gas is converted into rotation power of a cam through a mounting plate, a limiting plate and a guide column are pushed to drive a sealing block to move outwards towards the left side of the inner wall of the exhaust pipe under elastic cooperation of a spring, leftward negative pressure is generated in an inner cavity of the exhaust pipe, and the exhaust speed of the waste gas in the inner cavity of the exhaust pipe is increased; and under the cooperation of a limiting column, a sealing plate and a sealing block, the sealing block opens the sealing of the vent groove when the sealing block resets rightwards, so that the function of increasing the exhaust emission speed is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, and more specifically, to a stainless steel capillary processing heat treatment device. Background Art

[0002] Heat treatment refers to a metal heat processing process in which the material is heated, insulated and cooled in the solid state to obtain the expected structure and performance. The stainless steel capillary needs to be heat treated after processing and forming to eliminate its internal stress, thereby improving the strength and hardness of the pipe and further improving the corrosion resistance of the coffin. In the prior art, a heat treatment furnace is generally set up to perform sealed heating treatment on the stainless steel capillary. However, due to the speed and space of the fuel and air entering the heat treatment furnace, the combustion and heating effect in the furnace is limited, and the exhaust gas efficiency is reduced due to the sealing setting. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a stainless steel capillary processing heat treatment device, which has the advantages of high exhaust gas emission efficiency and energy saving.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stainless steel capillary processing heat treatment device, comprising a heat treatment furnace, wherein flamethrowers are installed on both the upper and lower sides of the heat treatment furnace, a one-way valve is installed on the right side of the heat treatment furnace, and is used for one-way air intake of the inner cavity of the heat treatment furnace, an exhaust pipe is installed on the left side of the heat treatment furnace, a worm gear housing is fixedly installed at the bottom of the exhaust pipe, a mounting plate is installed inside the worm gear housing through a rotating shaft, cams are fixedly installed at both ends of the rotating shaft, and two sets of front and rear fixed valves are fixedly installed on the outer surface of the exhaust pipe The seat comprises a guide column movably sleeved inside the fixed seat, one end of the guide column is fixedly connected to a limiting plate, the outer surface of the guide column is movably sleeved with a spring, the outer surface of the guide column is fixedly connected to a connecting column 1, one side of the connecting column 1 is fixedly connected to a connecting column 2, one end of the connecting column 2 is fixedly connected to a sealing block, the sealing block is movably sleeved inside the limiting column, the left end of the limiting column is fixedly connected to a sealing plate, the sealing plate abuts against the sealing block, a ventilation groove is opened in the middle of the sealing block, and the sealing block is interference fit with the inner wall of the exhaust pipe.

[0005] As an optimal technical solution of the utility model, a slide rail is installed at the bottom of the inner wall of the heat treatment furnace, and a mounting frame is slidably installed through the slide rail. Multiple groups of capillary workpieces are placed on the top of the mounting frame, and the rotating shaft is rotatably installed on the inner wall of the worm gear housing through a bearing.

[0006] As a preferred technical solution of the utility model, the mounting plates are arranged in eight groups and are distributed at equal angles in the inner cavity of the worm gear housing, and the axis of the exhaust pipe is parallel to the horizontal tangent of the rotation of the mounting plates.

[0007] As a preferred technical solution of the utility model, the right side of the limit plate abuts against the outer surface of the cam, and the two ends of the spring are elastically connected to the fixing seat and the limit plate respectively.

[0008] As a preferred technical solution of the utility model, both the front and rear sides of the bottom of the left end of the exhaust pipe are provided with card slots, and the connecting column is movably connected to the card slots.

[0009] As a preferred technical solution of the utility model, the cross-sectional shape of the limit column is "T"-shaped, a rubber block is glued to the right side of the sealing plate, and the rubber block is arranged in the ventilation groove in an interference fit.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. This device has been redesigned to cleverly utilize the conversion between heat energy and mechanical energy generated by exhaust gas, thereby improving the exhaust gas emission efficiency. The thrust from the exhaust gas is converted into the rotational power of the cam through the mounting plate, and the limiting plate and the guide column are pushed to drive the sealing block to move outward toward the left of the inner wall of the exhaust pipe under the elastic cooperation of the spring, and a negative pressure to the left is generated in the inner cavity of the exhaust pipe, thereby accelerating the exhaust gas emission speed in the inner cavity of the exhaust pipe. With the cooperation of the limiting column, the sealing plate and the sealing block, the sealing block opens the seal of the ventilation groove when it returns to the right, thereby realizing the function of increasing the exhaust gas emission speed.

[0012] 2. At the same time, by providing a spring, when the cam is driven to rotate until its protrusion begins to move away from the limit plate, the rebound force generated pushes the protrusion of the cam, effectively reducing the friction resistance generated when the exhaust gas in the exhaust pipe cavity is converted into mechanical energy of the mounting plate. At the same time, the negative pressure generated when the sealing block is pushed to the left by the piston component can also accelerate the flow of air and increase the rotational torque of the mounting plate, the rotating shaft and the cam, effectively saving electrical energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a front cutaway schematic diagram of the structure of the utility model;

[0015] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the structure at center A;

[0016] Figure 4 It is an internal schematic diagram of the structure of the utility model;

[0017] Figure 5 It is a schematic diagram of the structure coordination of the worm gear housing, the rotating shaft, the mounting plate, the mounting frame, the cam, the fixing seat, the guide column, the limit plate, the spring, the first connecting column, the second connecting column, the sealing block, the sealing plate and the rubber block of the utility model;

[0018] Figure 6 It is a schematic diagram of the partial structure of the side surface of the utility model.

[0019] In the figure: 1. heat treatment furnace; 2. flamethrower; 3. one-way valve; 4. exhaust pipe; 5. worm gear housing; 6. rotating shaft; 7. mounting plate; 8. mounting frame; 9. cam; 10. fixing seat; 11. guide column; 12. limit plate; 13. spring; 14. slot; 15. connecting column 1; 16. connecting column 2; 17. sealing block; 18. ventilation groove; 19. limit column; 20. sealing plate; 21. rubber block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 6 As shown, the utility model provides a stainless steel capillary processing heat treatment device, including a heat treatment furnace 1, flamethrowers 2 are installed on the upper and lower sides of the heat treatment furnace 1, a one-way valve 3 is installed on the right side of the heat treatment furnace 1, and is used for one-way air intake of the inner cavity of the heat treatment furnace 1, an exhaust pipe 4 is installed on the left side of the heat treatment furnace 1, a worm gear case 5 is fixedly installed at the bottom of the exhaust pipe 4, a mounting plate 7 is rotatably installed inside the worm gear case 5 through a rotating shaft 6, cams 9 are fixedly installed at both ends of the rotating shaft 6, and two groups of front and rear fixing seats 10 are fixedly installed on the outer surface of the exhaust pipe 4, and the fixing seat 10 is movably sleeved inside A guide column 11, one end of which is fixedly connected to a limit plate 12, a spring 13 is movably sleeved on the outer surface of the guide column 11, a connecting column 15 is fixedly connected to the outer surface of the guide column 11, a connecting column 2 16 is fixedly connected to one side of the connecting column 15, a sealing block 17 is fixedly connected to one end of the connecting column 2 16, a limit column 19 is movably sleeved inside the sealing block 17, a sealing plate 20 is fixedly connected to the left end of the limit column 19, the sealing plate 20 is in contact with the sealing block 17, a venting groove 18 is provided in the middle of the sealing block 17, and the sealing block 17 is interference fit with the inner wall of the exhaust pipe 4;

[0022] This device has been redesigned to cleverly utilize the conversion between heat energy and mechanical energy generated by exhaust gas, thereby improving the exhaust gas emission efficiency. The thrust from the exhaust gas is converted into the rotational power of the cam 9 through the mounting plate 7, and the limiting plate 12 and the guide column 11 are pushed to drive the sealing block 17 to move outward toward the left of the inner wall of the exhaust pipe 4 under the elastic cooperation of the spring 13, and a negative pressure to the left is generated in the inner cavity of the exhaust pipe 4, thereby accelerating the exhaust gas emission speed of the inner cavity of the exhaust pipe 4. With the cooperation of the limiting column 19, the sealing plate 20 and the sealing block 17, the sealing block 17 opens the seal of the ventilation groove 18 when it returns to the right, thereby realizing the function of increasing the exhaust gas emission speed.

[0023] At the same time, by providing a spring 13, when the cam 9 is driven to rotate until its protrusion begins to move away from the limit plate 12, the rebound force generated pushes the protrusion of the cam 9, effectively reducing the friction resistance generated when the exhaust gas in the inner cavity of the exhaust pipe 4 is converted into the mechanical energy of the mounting plate 7. At the same time, the negative pressure generated when the sealing block 17 is pushed to the left by the piston component can also accelerate the airflow and increase the rotational torque of the mounting plate 7, the rotating shaft 6 and the cam 9, effectively saving electric energy.

[0024] A slide rail is installed at the bottom of the inner wall of the heat treatment furnace 1, and a mounting frame 8 is slidably installed through the slide rail. A plurality of capillary workpieces are placed on the top of the mounting frame 8. The rotating shaft 6 is rotatably installed on the inner wall of the worm gear housing 5 through a bearing.

[0025] The slide rail is used to install the mounting frame 8, and multiple groups of stainless steel capillary workpieces can be placed on the mounting frame 8. When the mounting frame 8 is slidably installed on the slide rail, support can be achieved.

[0026] The mounting plates 7 are arranged in eight groups and are distributed at equal angles in the inner cavity of the worm gear housing 5, and the axis of the exhaust pipe 4 is parallel to the horizontal tangent of the rotation of the mounting plates 7;

[0027] The mounting plates 7 are arranged in eight groups, which can generate automatic rotational power under the thrust of the exhaust gas generated in the inner cavity of the heat treatment furnace 1, drive the rotating shaft 6 and the cam 9 to make circular motion, and then drive the guide column 11 and the sealing block 17 to make linear reciprocating motion, thereby realizing the vacuum operation of the inner cavity of the exhaust pipe 4.

[0028] The right side of the limit plate 12 abuts against the outer surface of the cam 9, and the two ends of the spring 13 are elastically connected to the fixing seat 10 and the limit plate 12 respectively;

[0029] The limiting plate 12 is in contact with the cam 9 and is kept in close contact by a spring 13 . When the cam 9 rotates, the cam 9 and the limiting plate 12 can always be kept in contact with each other.

[0030] Among them, the front and rear sides of the bottom of the left end of the exhaust pipe 4 are both provided with a slot 14, and the connecting column 15 is movably connected to the slot 14;

[0031] The slot 14 allows the connecting column 15 to move back and forth inside, providing a lateral space for the movement of the connecting column 15.

[0032] The cross-section of the limiting column 19 is in a "T" shape, and a rubber block 21 is glued to the right side of the sealing plate 20, and the rubber block 21 is arranged in the ventilation groove 18 in an interference fit;

[0033] like Figure 3 As shown, the design of the “T”-shaped structure enables the sealing plate 20 to be hooked by the protrusion of the limiting column 19 when moving to the left, thereby preventing the sealing plate 20 from being completely separated from the sealing block 17.

[0034] The working principle of this utility model:

[0035] First, open the sealing door on the front of the heat treatment furnace 1, slide the mounting frame 8 with the capillary workpiece placed on the slide rail on the inner wall of the heat treatment furnace 1, and then close the sealing door. Then, the mounting frame 8 is baked with upper and lower flames through the flamethrower 2. At this time, the flamethrower 2 and the one-way valve 3 jointly supply air, and the generated exhaust gas enters the exhaust pipe 4 under the positive pressure in the inner cavity of the heat treatment furnace 1, and continuously pushes the mounting plate 7 and the rotating shaft 6 to rotate counterclockwise, driving the cam 9 to rotate, thereby abutting the limit plate 12, applying pressure, and driving the guide column 11, the connecting column 1 15, the connecting column 2 16 and the sealing block 17 to move to the left along the inner wall of the exhaust pipe 4. At this time, the sealing plate 20 is in the inertia. It moves downward toward the side close to the sealing block 17 and abuts against the sealing block 17, driving the rubber block 21 to get stuck in the ventilation groove 18 to form a seal, so that the sealing block 17 becomes a piston component moving to the right, and the exhaust gas inside the exhaust pipe 4 is drawn to the left, generating negative pressure. At this time, the speed at which the exhaust gas enters the inner cavity of the exhaust pipe 4 is accelerated, and drives the mounting plate 7, the rotating shaft 6 and the cam 9 to rotate faster. When the cam 9 rotates until its protrusion moves to the right, the guide column 11 resets to the right under the action of the spring 13 and the limit plate 12, driving the sealing block 17 to move to the right. At this time, the sealing plate 20 is pushed open by the pressure of the inner wall of the exhaust pipe 4, and the ventilation groove 18 is opened, so that the exhaust gas in the inner cavity of the exhaust pipe 4 is discharged.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Although embodiments of the utility model have been shown and described, it is understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A stainless steel capillary processing heat treatment device, comprising a heat treatment furnace (1), wherein flame sprayers (2) are installed on both the upper and lower sides of the heat treatment furnace (1), and a one-way valve (3) is installed on the right side of the heat treatment furnace (1) for one-way air intake into the inner cavity of the heat treatment furnace (1), characterized in that: An exhaust pipe (4) is installed on the left side of the heat treatment furnace (1), a worm gear housing (5) is fixedly installed at the bottom of the exhaust pipe (4), a mounting plate (7) is rotatably installed inside the worm gear housing (5) via a rotating shaft (6), cams (9) are fixedly installed at both ends of the rotating shaft (6), two groups of front and rear fixing seats (10) are fixedly installed on the outer surface of the exhaust pipe (4), a guide column (11) is movably sleeved inside the fixing seat (10), one end of the guide column (11) is fixedly connected to a limiting plate (12), and a spring (13) is movably sleeved on the outer surface of the guide column (11). ), the outer surface of the guide column (11) is fixedly connected to a connecting column 1 (15), one side of the connecting column 1 (15) is fixedly connected to a connecting column 2 (16), one end of the connecting column 2 (16) is fixedly connected to a sealing block (17), the inner movably sleeved limit column (19) of the sealing block (17), the left end of the limit column (19) is fixedly connected to a sealing plate (20), the sealing plate (20) is in contact with the sealing block (17), a ventilation groove (18) is provided in the middle of the sealing block (17), and the sealing block (17) is interference fit with the inner wall of the exhaust pipe (4).

2. A stainless steel capillary processing heat treatment device according to claim 1, characterized in that: A slide rail is installed at the bottom of the inner wall of the heat treatment furnace (1), and a mounting frame (8) is slidably installed through the slide rail. A plurality of groups of capillary workpieces are placed on the top of the mounting frame (8). The rotating shaft (6) is rotatably installed on the inner wall of the worm gear housing (5) through a bearing.

3. A stainless steel capillary processing heat treatment device according to claim 2, characterized in that: The mounting plates (7) are arranged in eight groups and are distributed at equal angles in the inner cavity of the worm gear housing (5); the axis of the exhaust pipe (4) is parallel to the horizontal tangent of the rotation of the mounting plates (7).

4. A stainless steel capillary processing heat treatment device according to claim 3, characterized in that: The right side of the limiting plate (12) abuts against the outer surface of the cam (9), and the two ends of the spring (13) are elastically connected to the fixing seat (10) and the limiting plate (12) respectively.

5. A stainless steel capillary processing heat treatment device according to claim 4, characterized in that: The front and rear sides of the bottom of the left end of the exhaust pipe (4) are both provided with a clamping groove (14), and the connecting column (15) is movably clamped in the clamping groove (14).

6. A stainless steel capillary processing heat treatment device according to claim 5, characterized in that: The cross-sectional shape of the limiting column (19) is "T"-shaped. A rubber block (21) is glued to the right side of the sealing plate (20), and the rubber block (21) is arranged in the ventilation groove (18) in an interference fit.