Rolling dehydration device for static electricity removal of carbon fiber precursor

By designing a roll-pressing and dehydrating device during the production process of carbon fiber raw wire, the swing arm assembly driven by extrusion rollers and cylinders removes excess moisture from the raw wire, the problem of hair and moisture caused by static electricity is solved, and the production is improved Efficiency and quality.

CN222226672UActive Publication Date: 2024-12-24CHANGZHOU HONGFA ZONGHENG ADVANCED MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421043088.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-24
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

During the production process, carbon fiber raw silk causes hair and rolling due to the generation of electrostatic charge, which affects the quality. Although the humidification method in the prior art can reduce static electricity, it causes moisture to adsorb on the raw silk to prolong the drying time and reduces production efficiency.

Method used

A rolling dehydration device for carbon fiber raw wire removal and electrostatic removal including a frame, a water immersion tank, a wire immersion roller, a traction roller and a roller press assembly is designed. By providing a swing arm driven by an extrusion roller and a cylinder at the outlet position of the water immersion tank, Achieve extrusion and dehydration of the raw wire to avoid excess moisture being brought into the drying area.

Benefits of technology

Effectively remove excess moisture from the raw silk, improve production efficiency, and avoid quality problems and production efficiency reduction caused by moisture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon fiber production, in particular to a rolling dehydration device for static electricity removal of carbon fiber precursors, which comprises a frame and a soaking tank arranged in the frame. Two silk soaking rollers are arranged in the soaking tank, and two traction rollers are symmetrically arranged on the two sides of the soaking tank and located above the soaking tank. Wherein a rolling assembly is arranged above the traction roller located at the outlet position of the soaking tank, and the rolling assembly comprises an extrusion roller, two swing arms arranged at the two ends of the extrusion roller and two air cylinders arranged in one-to-one correspondence with the two swing arms; the swing arms are rotationally arranged on the rack, the extrusion rollers are arranged at the free ends of the two swing arms, force application ends are arranged at the middle parts of the swing arms, a cylinder body of the air cylinder is hinged to the rack, and a driving rod of the air cylinder is hinged to the force application ends. Through the arrangement of the rolling assembly, excessive moisture on the protofilaments can be effectively removed, and production efficiency reduction and potential quality problems caused by extra moisture are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber production, in particular to a roller dehydration device for removing static electricity from carbon fiber precursor. Background Art

[0002] In the production process of carbon fiber, when the raw silk is put through the unwinding and pre-oxidation process, the friction with the guide rollers will cause the raw silk to generate a large amount of static charge. The static electricity will cause the charges on the silk bundles to repel each other, causing the silk bundles to become fuzzy and easy to wrap around the rollers, affecting the quality of the silk. The prior art generally sets a water immersion tank on the unwinding path of the raw silk, and the water in the water immersion tank humidifies it to weaken the static charge of the raw silk. However, after the raw silk is eliminated of static electricity in the water immersion tank, a part of the water is still adsorbed on the raw silk and follows the raw silk into the drying area, which will prolong the drying time and seriously affect the overall production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a roller dehydration device for removing static electricity from carbon fiber precursor, which effectively solves the problems in the background technology.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a roller dehydration device for removing static electricity from carbon fiber precursor, comprising: a frame, and a water immersion tank arranged in the frame;

[0005] Two wire soaking rollers are arranged in the immersion tank, and two traction rollers are symmetrically arranged on both sides of the immersion tank and above the immersion tank;

[0006] Wherein, a rolling assembly is provided above the traction roller at the outlet of the immersion tank, and the rolling assembly includes a squeezing roller, two swing arms arranged at both ends of the squeezing roller, and two cylinders arranged in one-to-one correspondence with the two swing arms;

[0007] The swing arm is rotatably arranged on the frame, the squeezing roller is arranged at the two free ends of the swing arm, a force-applying end is arranged at the middle position of the swing arm, the cylinder body of the cylinder is hinged on the frame, and the driving rod of the cylinder is hinged to the force-applying end.

[0008] Furthermore, a bearing seat is provided at the connecting end of the swing arm and the frame, and a first connecting shaft is provided at one end of the swing arm close to the bearing seat, and the first connecting shaft is rotatably arranged in the bearing inner hole of the bearing seat.

[0009] Furthermore, the squeezing roller and the bearing seat are arranged on the same side of the swing arm.

[0010] Furthermore, the cylinder is arranged to be inclined in a direction away from the bearing seat.

[0011] Furthermore, the distance from the hinge point of the driving rod of the cylinder to the rotation point of the swing arm is greater than the distance from the hinge point of the driving rod of the cylinder to the center of the squeezing roller.

[0012] Furthermore, a driving motor is provided at the traction roller located at the outlet of the immersion tank.

[0013] Furthermore, a rubber layer is provided on the surface of the squeezing roller.

[0014] Furthermore, a shift fork is provided at the end of the driving rod of the cylinder, and the swing arm is placed between two shifting pieces of the shift fork and connected via a second connecting shaft;

[0015] And retaining springs are arranged at both ends of the second connecting shaft.

[0016] The beneficial effect of the utility model is that the utility model can effectively remove excess moisture on the raw silk through the setting of the rolling component, avoiding the reduction of production efficiency and potential quality problems caused by the extra moisture. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the structure of the roller dehydration device in the embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of roller dehydration of the squeezing roller and the traction roller in the embodiment of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the swing arm in the embodiment of the utility model. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] like Figures 1 to 3 The roller dehydration device for removing static electricity from carbon fiber precursor shown in the figure comprises: a frame 1, and a water immersion tank 2 arranged in the frame 1; two immersion rollers 3 are arranged in the water immersion tank 2, and two traction rollers 4 are symmetrically arranged on both sides of the water immersion tank 2 and above the water immersion tank 2;

[0025] Among them, a rolling assembly is provided above the traction roller 4 located at the outlet of the immersion tank 2, and the rolling assembly includes an extrusion roller 5, two swing arms 6 arranged at both ends of the extrusion roller 5, and two cylinders 7 arranged in a one-to-one correspondence with the two swing arms 6; the swing arms 6 are rotatably set on the frame 1, the extrusion roller 5 is set at the free ends of the two swing arms 6, the middle position of the swing arms 6 is provided with a force-applying end, the cylinder body of the cylinder 7 is hinged on the frame 1, and the driving rod of the cylinder 7 is hinged to the force-applying end.

[0026] In the specific implementation process, after the raw silk is released, it is conveyed by two traction rollers 4 and two immersion rollers 3. Through the guidance of the two immersion rollers 3, the raw silk is fully contacted with the liquid in the immersion tank 2 to perform preliminary static electricity removal treatment; the two cylinders 7 are started to act, and the two cylinders 7 synchronously drive the two swing arms 6 to swing, so that the squeezing roller 5 gradually approaches the traction roller 4 until the squeezing roller 5 abuts against the traction roller 4. At this time, the traction roller 4 drives the squeezing roller 5 to rotate synchronously to squeeze and dehydrate the raw silk coming out of the immersion tank 2. After dehydration, the raw silk continues to move along the production line and enters the next production link, and the squeezed excess water flows back into the immersion tank 2. The utility model can effectively remove excess water on the raw silk through the setting of the rolling assembly, avoiding reduced production efficiency and potential quality problems caused by extra water.

[0027] In order to reduce the stability of the swing arm 6 during the swinging process, a bearing seat 8 is provided at the connecting end of the swing arm 6 and the frame 1. The bearing seat 8 provides a stable connection point to ensure that the swing arm 6 will not deviate during operation. A first connecting shaft is provided at one end of the swing arm 6 close to the bearing seat 8. The first connecting shaft is rotatably arranged in the bearing inner hole of the bearing seat 8. The bearing can absorb vibrations during mechanical operation, reduce the impact on the entire dehydration device, and improve the stability of the overall machinery.

[0028] In the preferred embodiment, the squeezing roller 5 and the bearing seat 8 are arranged on the same side of the swing arm 6. During the installation process, first, the bearing seat 8 is pre-installed on the frame 1; secondly, the squeezing roller 5 is placed in the installation position, and the two swing arms 6 are installed at both ends of the squeezing roller 5 from both ends. At this time, the first connecting shaft of the squeezing roller 5 is synchronously installed on the bearing seat 8, which improves the convenience of installation.

[0029] In another preferred embodiment, the cylinder 7 is tilted away from the bearing seat 8, so that the swing arm 6 and the cylinder 7 share the weight of the squeezing roller 5, so as to reduce the load of the swing arm 6, effectively ensure the stability of the squeezing roller 5 in the pressing process, and make the distance from the hinge point of the drive rod of the cylinder 7 to the rotation point of the swing arm 6 greater than the distance from the hinge point of the drive rod of the cylinder 7 to the center of the squeezing roller 5. Taking the hinge point of the cylinder 7 as the reference point, the arm length of the left end close to the bearing seat 8 is greater than the arm length of the right end close to the squeezing roller 5. When the cylinder 7 lifts the swing arm 6 upward, the long arm length of the swing arm 6 can reduce the load of the cylinder 7, and the longer arm can provide a greater safety factor, reducing the risk of the squeezing roller 5 falling suddenly.

[0030] In the utility model, a driving motor is provided at the traction roller 4 located at the exit of the immersion tank 2. The driving motor can accurately control the rotation speed of the traction roller 4, thereby accurately controlling the tension of the raw silk, and ensuring the tension state of the raw silk after passing through the immersion tank 2. The stable traction force provided by the motor helps to reduce the breakage and relaxation of the raw silk, and can provide sufficient power to drive the squeezing roller 5 to rotate, so as to achieve dehydration of the raw silk.

[0031] In order to reduce the damage to the surface of the raw silk, a rubber layer 51 is provided on the surface of the squeezing roller 5 to provide a softer contact surface, so that the raw silk can be squeezed and dehydrated without damaging it.

[0032] In the preferred embodiment of the utility model, a shift fork 9 is provided at the end of the driving rod of the cylinder 7, and the swing arm 6 is placed between the two shifting pieces of the shift fork 9 and connected through a second connecting shaft; and a retaining spring is provided at both ends of the second connecting shaft. The arrangement of the shift fork 9 and the second connecting shaft effectively ensures the stability of the connection between the swing arm 6 and the cylinder 7, and the design of the retaining spring prevents the connecting shaft from accidentally falling off, thereby improving the safety of the equipment operation.

[0033] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A roller dehydration device for removing static electricity from carbon fiber precursor, characterized in that: It comprises a frame (1) and a water immersion tank (2) arranged in the frame (1); Two wire soaking rollers (3) are arranged in the immersion tank (2), and two traction rollers (4) are symmetrically arranged on both sides of the immersion tank (2) and above the immersion tank (2); A rolling assembly is provided above the traction roller (4) at the outlet of the immersion tank (2), and the rolling assembly comprises a squeezing roller (5), two swing arms (6) arranged at both ends of the squeezing roller (5), and two cylinders (7) arranged in one-to-one correspondence with the two swing arms (6); The swing arm (6) is rotatably arranged on the frame (1), the squeezing roller (5) is arranged at the two free ends of the swing arm (6), a force-applying end is arranged at the middle position of the swing arm (6), the cylinder body of the cylinder (7) is hinged on the frame (1), and the driving rod of the cylinder (7) is hinged to the force-applying end.

2. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 1, characterized in that: A bearing seat (8) is provided at the connection end between the swing arm (6) and the frame (1), and a first connecting shaft is provided at one end of the swing arm (6) close to the bearing seat (8), and the first connecting shaft is rotatably arranged in the bearing inner hole of the bearing seat (8).

3. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 2, characterized in that: The squeezing roller (5) and the bearing seat (8) are arranged on the same side of the swing arm (6).

4. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 2, characterized in that: The cylinder (7) is arranged to be inclined in a direction away from the bearing seat (8).

5. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 1, characterized in that: The distance from the hinge point of the drive rod of the cylinder (7) to the rotation point of the swing arm (6) is greater than the distance from the hinge point of the drive rod of the cylinder (7) to the center of the squeezing roller (5).

6. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 1, characterized in that: A driving motor is provided at the traction roller (4) located at the outlet of the immersion tank (2).

7. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 1, characterized in that: A rubber layer (51) is provided on the surface of the squeezing roller (5).

8. The roller dehydration device for removing static electricity from carbon fiber precursor according to claim 1, characterized in that: A shift fork (9) is provided at the end of the driving rod of the cylinder (7), and the swing arm (6) is placed between two shifting pieces of the shift fork (9) and connected via a second connecting shaft; And retaining springs are arranged at both ends of the second connecting shaft.