Raw material paving device based on carding machine

Abstract

The utility model discloses a raw material paving device based on a carding machine, and relates to the technical field of carding machine devices. The raw material spreading device based on the carding machine comprises a carding machine body, a conveying mechanism body used for conveying cotton blocks is arranged on one side of the top of the carding machine body, and a smoothing mechanism is arranged on the top of the conveying mechanism body. A visual sensor is powered on to monitor cotton blocks conveyed at the top of a conveying mechanism body in real time, the visual sensor is used in cooperation with a controller, the real-time thickness of the cotton blocks can be calculated, and an electric rod is controlled to be powered on through a wire to drive a cutter to move vertically to a designated position; and then a constant-speed motor is electrified to operate to drive a screw rod to rotate, the rotating screw rod can drive a screw sleeve frame to move horizontally, the screw sleeve frame moving horizontally can drive a cutter through an electric rod to flatten the excessively thick cotton block at the top of the conveying mechanism body, and the function of intelligently flattening the cotton block is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machine devices, in particular to a raw material spreading device based on a cotton carding machine. Background Art

[0002] The cotton carding machine device is also called a cotton opener, a cotton carding machine, etc. When processing cotton raw materials, a cotton carding machine is needed to open the entangled cotton raw materials. When using a cotton carding machine, a spreading device is needed to spread the cotton raw materials, so as to facilitate the subsequent use of a cotton carding machine to comb the cotton raw materials.

[0003] When using a carding machine, a spreading device is needed to spread the cotton raw material. The "carding machine frame and carding machine" disclosed in the announcement number "CN215800103U" has solved the various disadvantages of the entire frame having three processing surfaces, too many processing surfaces, inconvenient processing, and high processing cost.

[0004] However, when using a cotton carding machine with a similar structure in practice, there are still many defects, such as: it does not have the function of intelligently smoothing the cotton blocks, cotton blocks of different thicknesses easily lead to clogging of the cotton carding machine, reducing the uniform specifications of the cotton opening of the cotton carding machine and reducing the intelligent effect of the device. At the same time, it does not have the function of auxiliary material unloading, and the operator needs to use external equipment to separate the heavy cotton blocks, which reduces the convenience of using the device and increases the workload of the operator. Therefore, it is necessary to design a raw material spreading device based on the cotton carding machine. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a raw material spreading device based on a carding machine to solve the above problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a raw material spreading device based on a carding machine, comprising a carding machine body, a conveying mechanism body for conveying cotton blocks is arranged on one side of the top of the carding machine body, a smoothing mechanism is arranged on the top of the conveying mechanism body, and an auxiliary unloading mechanism is fixedly installed on the outside of the conveying mechanism body;

[0007] The smoothing mechanism comprises a uniform speed motor, a screw is fixedly mounted on the output end of the uniform speed motor, a screw sleeve frame is threadedly mounted on the outer side of the screw, two sets of electric rods are fixedly mounted on the bottom of the inner side of the screw sleeve frame, a tool is fixedly mounted on the output end of the electric rod, a connecting plate is fixedly mounted on one side of the conveying mechanism body, and a visual sensor is fixedly mounted on one side of the connecting plate;

[0008] The auxiliary unloading mechanism comprises a mounting frame, and a transfer box is fixedly mounted on one side of the mounting frame.

[0009] Preferably, a feed inlet is provided on one side of the top of the carding machine body, and a discharge outlet is provided on one side of the bottom of the carding machine body.

[0010] Preferably, a fixing seat is fixedly installed on one side of the transfer box, a vibration motor is fixedly installed on one side of the fixing seat, and a separation plate is fixedly installed inside the transfer box.

[0011] Preferably, a transverse plate is fixedly mounted on one side of the bottom of the carding machine body close to the feed inlet, a collecting box is fixedly mounted on one side of the top of the transverse plate, and a plurality of groups of supporting legs are fixedly mounted on the bottom of the transverse plate.

[0012] Preferably, an electrical box is fixedly installed on the other side of the top of the horizontal plate, and a controller is fixedly installed on the front of the electrical box.

[0013] Preferably, a servo motor is fixedly mounted on one side of the front face of the conveying mechanism body, and an output end of the servo motor is fixedly connected to one side of the conveying mechanism body.

[0014] Beneficial Effects

[0015] The utility model provides a raw material spreading device based on a carding machine. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The visual sensor is powered on to monitor the cotton blocks transported on the top of the conveying mechanism body in real time, and the real-time thickness of the cotton blocks can be calculated in conjunction with the controller. The electric rod is controlled by the wire to be powered on to drive the tool to move vertically to the specified position, and then the uniform speed motor is powered on to drive the screw to rotate. The rotating screw can drive the screw sleeve frame to move horizontally. The screw sleeve frame that moves horizontally can drive the tool to smooth the excessively thick cotton blocks on the top of the conveying mechanism body through the electric rod, and push the excess cotton block raw materials into the collection box for collection and storage, realizing the function of intelligently smoothing the cotton blocks, avoiding the problem that cotton blocks of different thicknesses easily cause clogging of the carding machine, ensuring the uniform specifications of the cotton opening of the carding machine, and increasing the intelligent effect of the device.

[0017] 2. The ball-shaped cotton blocks can be stored in the transfer box, and the vibration motor is powered on to generate vibration and transmit it to the inside of the transfer box, so that the cotton blocks fall to the surface of the separation plate for dispersion and unloading, which is convenient for subsequent uniform unloading of the cotton blocks, realizes the function of auxiliary unloading, avoids the problem of operators needing to use external equipment to separate heavy cotton blocks, increases the convenience of using the device, and reduces the workload of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the local structure of the smoothing mechanism of the utility model;

[0020] Figure 3 It is a schematic diagram of the partial structure of the auxiliary feeding mechanism of the utility model.

[0021] In the figure: 1. Cotton carding machine body; 101. Feed inlet; 102. Discharge outlet; 2. Conveying mechanism body; 201. Servo motor; 3. Smoothing mechanism; 301. Constant speed motor; 302. Screw; 303. Screw sleeve rack; 304. Electric rod; 305. Cutting tool; 306. Visual sensor; 4. Auxiliary unloading mechanism; 401. Mounting frame; 402. Transfer box; 403. Vibration motor; 404. Separation plate; 5. Horizontal plate; 501. Support foot; 502. Collection box; 6. Electrical box; 601. Controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides two technical solutions:

[0024] Figure 1 , Figure 2 , Figure 3 The first embodiment is shown: a raw material spreading device based on a carding machine, comprising a carding machine body 1, a conveying mechanism body 2 for conveying cotton blocks is arranged on one side of the top of the carding machine body 1, a smoothing mechanism 3 is arranged on the top of the conveying mechanism body 2, and an auxiliary unloading mechanism 4 is fixedly installed on the outer side of the conveying mechanism body 2;

[0025] The smoothing mechanism 3 includes a uniform speed motor 301, a screw rod 302 is fixedly installed at the output end of the uniform speed motor 301, a screw sleeve frame 303 is threadedly installed on the outer side of the screw rod 302, two sets of electric rods 304 are fixedly installed at the bottom of the inner side of the screw sleeve frame 303, a tool 305 is fixedly installed at the output end of the electric rod 304, a connecting plate is fixedly installed on one side of the conveying mechanism body 2, and a visual sensor 306 is fixedly installed on one side of the connecting plate;

[0026] The auxiliary unloading mechanism 4 includes a mounting frame 401, a transfer box 402 is fixedly mounted on one side of the mounting frame 401, a feeding port 101 is opened on one side of the top of the carding machine body 1, and a discharging port 102 is opened on one side of the bottom of the carding machine body 1;

[0027] A transverse plate 5 is fixedly installed on one side of the bottom of the carding machine body 1 near the feed port 101, a collecting box 502 is fixedly installed on one side of the top of the transverse plate 5, and a plurality of sets of supporting feet 501 are fixedly installed on the bottom of the transverse plate 5, an electrical box 6 is fixedly installed on the other side of the top of the transverse plate 5, and a controller 601 is fixedly installed on the front of the electrical box 6.

[0028] After the device is installed at the designated installation position, the operator places the cotton block inside the auxiliary unloading mechanism 4 for unloading operation, and then the visual sensor 306 is powered on to monitor the cotton block transported on the top of the conveying mechanism body 2 in real time, and is used in conjunction with the controller 601 to calculate the real-time thickness of the cotton block, and the electric rod 304 is controlled by the wire to be powered on to move the tool 305 vertically to the designated position;

[0029] The screw rod 302 is driven to rotate by the uniform speed motor 301, and the rotating screw rod 302 can drive the screw sleeve frame 303 to move horizontally. The screw sleeve frame 303 that moves horizontally can drive the cutter 305 through the electric rod 304 to smooth the excessively thick cotton block on the top of the conveying mechanism body 2, and push the excess cotton block raw materials into the collection box 502 for collection and storage, thereby realizing the function of intelligently smoothing the cotton block and achieving the purpose of paving the cotton block;

[0030] The feed port 101 can be used to conveniently transport raw materials to the inside of the carding machine body 1 for cotton opening operations, and the discharge port 102 can be used for subsequent collection of cotton blocks after the carding operation is completed. The cross plate 5 can provide an installation position for the collection box 502, and the support foot 501 can ensure the stability of the installation position of the cross plate 5. The collection box 502 can facilitate the collection of excess cotton blocks produced by the tool 305 for smoothing the cotton blocks, which is convenient for subsequent recycling. The electrical box 6 can provide an installation position for the subsequent installation of electrical equipment, and the controller 601 can facilitate the operator to intelligently control the internal electrical equipment of the device to power on and operate.

[0031] Figure 1 , Figure 3 A second embodiment is shown, the main difference from the first embodiment is that a servo motor 201 is fixedly installed on the front side of the conveying mechanism body 2, and the output end of the servo motor 201 is fixedly connected to one side of the conveying mechanism body 2; a fixed seat is fixedly installed on one side of the transfer box 402, and a vibration motor 403 is fixedly installed on one side of the fixed seat, and a separation plate 404 is fixedly installed inside the transfer box 402.

[0032] The servo motor 201 is powered on to provide a basic power source for subsequently driving the conveying mechanism body 2 to move, thereby ensuring the stable operation of the conveying mechanism body 2.

[0033] The lumped cotton blocks can be stored in the transfer box 402, and the vibration motor 403 is powered on to generate vibration and transmit it to the inside of the transfer box 402, so that the cotton blocks fall to the surface of the separation plate 404 for dispersion and discharge, which is convenient for subsequent uniform discharge of the cotton blocks, thus realizing the function of auxiliary discharge.

[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material spreading device based on a carding machine, comprising a carding machine body (1), characterized in that: A conveying mechanism body (2) for conveying cotton blocks is arranged on one side of the top of the carding machine body (1); a smoothing mechanism (3) is arranged on the top of the conveying mechanism body (2); and an auxiliary unloading mechanism (4) is fixedly installed on the outside of the conveying mechanism body (2); The smoothing mechanism (3) comprises a uniform speed motor (301), a screw rod (302) is fixedly mounted on the output end of the uniform speed motor (301), a screw sleeve frame (303) is threadedly mounted on the outer side of the screw rod (302), two groups of electric rods (304) are fixedly mounted on the bottom of the inner side of the screw sleeve frame (303), a tool (305) is fixedly mounted on the output end of the electric rod (304), a connecting plate is fixedly mounted on one side of the conveying mechanism body (2), and a visual sensor (306) is fixedly mounted on one side of the connecting plate; The auxiliary unloading mechanism (4) comprises a mounting frame (401), and a transfer box (402) is fixedly mounted on one side of the mounting frame (401).

2. A raw material spreading device based on a carding machine according to claim 1, characterized in that: A feeding port (101) is provided on one side of the top of the carding machine body (1), and a discharging port (102) is provided on one side of the bottom of the carding machine body (1).

3. A raw material spreading device based on a carding machine according to claim 1, characterized in that: A fixing seat is fixedly mounted on one side of the transfer box (402), and a vibration motor (403) is fixedly mounted on one side of the fixing seat. A separation plate (404) is fixedly mounted inside the transfer box (402).

4. A raw material spreading device based on a carding machine according to claim 2, characterized in that: A transverse plate (5) is fixedly mounted on one side of the bottom of the carding machine body (1) near the feed port (101), a collecting box (502) is fixedly mounted on one side of the top of the transverse plate (5), and a plurality of sets of supporting legs (501) are fixedly mounted on the bottom of the transverse plate (5).

5. A raw material spreading device based on a carding machine according to claim 4, characterized in that: An electrical box (6) is fixedly mounted on the other side of the top of the transverse plate (5), and a controller (601) is fixedly mounted on the front of the electrical box (6).

6. A raw material spreading device based on a carding machine according to claim 1, characterized in that: A servo motor (201) is fixedly mounted on one side of the front face of the conveying mechanism body (2), and an output end of the servo motor (201) is fixedly connected to one side of the conveying mechanism body (2).

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