Steel wire rope flow production take-up device

Abstract

The utility model provides a steel wire rope flow production take-up device which comprises a bottom plate, a supporting rod is fixedly connected to the upper surface of the bottom plate, a transverse rod is fixedly connected to the end, away from the bottom plate, of the supporting rod, a sliding cavity is formed in the transverse rod, a vertical plate is fixedly connected to the left side face of the transverse rod, and a quick replacement mechanism is arranged on the right side of the transverse rod. And a take-up wheel is arranged above the cross rod. The quick replacement mechanism comprises a circular sliding plate slidably connected to the inner wall of the sliding cavity, one side of the circular sliding plate is fixedly connected with a sliding rod, one side of the circular sliding plate close to the sliding rod is fixedly connected with a spring, and one end of the spring away from the circular sliding plate is fixedly connected with the inner wall of the sliding cavity. The take-up wheel can be quickly and conveniently replaced through the arranged quick replacement mechanism, so that the shutdown time of a production line is greatly shortened, the continuity and stability of the production process are ensured, the production efficiency is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire rope take-up devices, and in particular relates to a wire rope flow production take-up device. Background Art

[0002] Steel wire rope is a spiral steel wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Steel wire rope consists of steel wire, rope core and grease. Steel wire rope is first twisted into strands by multiple layers of steel wires, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. It is widely used due to its excellent performance. In order to avoid the waste of steel wire rope, it needs to be recycled after use.

[0003] According to the patent application number 202021097439.8, a wire rope flow production pulling machine is disclosed, including a base plate, a corresponding screw is installed at the corner of the top surface of the base plate through a reserved threaded hole, and the bottom end of the screw is fixed to the base plate by a bolt, a mounting frame is installed on one side of the top of the base plate by bolts, a servo motor is installed on one side of the mounting frame by screws, a bracket is installed on the top of the base plate at one side of the mounting frame by bolts, a rotating shaft is provided in the bracket, a wire-receiving wheel is installed on the periphery of the rotating shaft by screws, a No. 2 bracket is installed on the other side of the top of the base plate by screws, a wire sorting shaft is provided in the No. 2 bracket, a platform is installed on the top of the base plate at one side of the No. 2 bracket by bolts, a tension sensor is installed on the top of the platform by screws, and a motor is provided at one end of the top of the base plate.

[0004] Although the above technical solution can adjust the reel speed in real time according to the tension detection result, and can be cut, replaced and repaired on the spot when the wire rope or other materials such as plates need to be cut, the above technical solution has certain shortcomings, such as it is not convenient to quickly replace the reel when the reel needs to be replaced, which will increase the downtime of the production line, thereby reducing the overall production efficiency and increasing the production cost. To this end, we provide a wire rope production reel device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a wire rope production line take-up device.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A wire rope flow production take-up device comprises a base plate, the upper surface of the base plate is fixedly connected to a support rod, the end of the support rod away from the base plate is fixedly connected to a cross bar, a sliding cavity is provided inside the cross bar, a vertical plate is fixedly connected to the left side of the cross bar, a quick change mechanism is provided on the right side of the cross bar, and a take-up wheel is provided above the cross bar.

[0008] As a preferred solution of this embodiment, a sliding through hole and a limiting groove are opened inside the take-up wheel, a motor is installed on the left side of the vertical plate, a rotating shaft is installed on the output end of the motor, and the rotating shaft is rotatably connected to the inside of the vertical plate.

[0009] As a preferred solution of this embodiment, a synchronization rod is fixedly connected to the outer surface of the rotating shaft, the rotating shaft is slidably connected to the inner wall of the sliding through hole, and the synchronization rod is slidably connected to the inner wall of the sliding through hole.

[0010] As a preferred solution of this embodiment, the quick-change mechanism includes a circular slide plate slidably connected to the inner wall of the sliding cavity, one side of the circular slide plate is fixedly connected to a sliding rod, and the side of the circular slide plate close to the sliding rod is fixedly connected to a spring.

[0011] As a preferred solution of this embodiment, one end of the spring away from the circular slide is fixedly connected to the inner wall of the slide cavity, and one end of the slide rod away from the circular slide is rotatably connected to a connecting plate.

[0012] As a preferred solution of this embodiment, a side of the connecting plate close to the take-up wheel is in contact with the cross bar, and a handle is fixedly connected to the right side of the connecting plate.

[0013] As a preferred solution of this embodiment, a side of the connecting plate close to the take-up wheel is rotatably connected to a rotating rod, and an end of the rotating rod away from the connecting plate is fixedly connected to a baffle.

[0014] As a preferred solution of this embodiment, the side of the baffle away from the rotating rod is in contact with the take-up wheel, and the side of the baffle close to the take-up wheel is fixedly connected to a limiting rod, and the limiting rod is slidably connected to the inner wall of the limiting groove.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] (1) The utility model is capable of quickly and conveniently replacing the take-up wheel by means of a quick replacement mechanism, thereby greatly reducing the downtime of the production line, ensuring the continuity and stability of the production process, improving production efficiency, and reducing production costs.

[0017] (2) The utility model starts the motor, the motor drives the rotating shaft to rotate, the rotating shaft synchronously drives the synchronization rod, the take-up wheel, the limit rod, the baffle plate, and the rotating rod to rotate, and the take-up wheel synchronously drives the wire rope to rotate, so that the wire rope can be stably and synchronously taken up. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the connection between the connecting plate and the rotating rod of the utility model;

[0021] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the take-up wheel of the utility model;

[0022] Figure 4 For the utility model Figure 3 Enlarged schematic diagram at point A in the middle.

[0023] As shown in the figure: 1. bottom plate; 2. support rod; 3. horizontal rod; 4. vertical plate; 5. take-up wheel; 6. quick change mechanism; 601. round slide plate; 602. slide bar; 603. spring; 604. connecting plate; 605. handle; 606. rotating rod; 607. baffle; 608. limit rod; 7. motor; 8. rotating shaft; 9. synchronization rod; 10. sliding through hole; 11. limit groove; 12. sliding cavity. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 3As shown, the embodiment of the utility model provides a wire rope production line take-up device, which specifically includes a base plate 1, a support rod 2 is fixedly connected to the upper surface of the base plate 1, and a cross bar 3 is fixedly connected to the end of the support rod 2 away from the base plate 1, and a sliding cavity 12 is provided inside the cross bar 3, and a vertical plate 4 is fixedly connected to the left side of the cross bar 3. A quick replacement mechanism 6 is arranged on the right side of the cross bar 3, and a take-up wheel 5 is arranged above the cross bar 3 (the outer surface of the take-up wheel 5 is wound with a wire rope not shown in the figure). The inside of the take-up wheel 5 is provided with a sliding through hole 10 and a limit groove 11 (in this embodiment, there are two limit grooves 11, both of which are arranged inside the take-up wheel 5 in a symmetrical state). A motor 7 is installed on the left side of the vertical plate 4, and a rotating shaft 8 is installed on the output end of the motor 7. The rotating shaft 8 is rotatably connected to the inside of the vertical plate 4, and the outer surface of the rotating shaft 8 is fixedly connected to a synchronization rod 9 (two synchronization rods 9 are arranged, both of which are arranged on the outer surface of the rotating shaft 8 in a symmetrical state). The function of the synchronization rod 9 is to limit the take-up wheel 5 so that the take-up wheel 5 can rotate synchronously with the rotating shaft 8 and the synchronization rod 9. The rotating shaft 8 is slidably connected to the inner wall of the sliding through hole 10, and the synchronization rod 9 is slidably connected to the inner wall of the sliding through hole 10. In this embodiment, by starting the motor 7, the motor 7 drives the rotating shaft 8 to rotate, and the rotating shaft 8 synchronously drives the synchronization rod 9, the take-up wheel 5, the limiting rod 608, the baffle 607, and the rotating rod 606 to rotate, and the take-up wheel 5 synchronously drives the wire rope to rotate, so that the wire rope can be stably and synchronously taken up.

[0026] See also Figures 2 to 4 As shown, the quick-change mechanism 6 specifically includes a circular slide plate 601 slidably connected to the inner wall of the sliding cavity 12, a sliding rod 602 is fixedly connected to one side of the circular slide plate 601, and a spring 603 is fixedly connected to one side of the circular slide plate 601 close to the sliding rod 602. One end of the spring 603 away from the circular slide plate 601 is fixedly connected to the inner wall of the sliding cavity 12, and one end of the sliding rod 602 away from the circular slide plate 601 is rotatably connected to a connecting plate 604. One side of the connecting plate 604 close to the take-up wheel 5 is in contact with the cross bar 3, a handle 605 is fixedly connected to the right side of the connecting plate 604, one side of the connecting plate 604 close to the take-up wheel 5 is rotatably connected to a rotating rod 606, and one end of the rotating rod 606 away from the connecting plate 604 is fixedly connected to a baffle 607. The side of the baffle 607 away from the rotating rod 606 is in contact with the take-up wheel 5, and the side of the baffle 607 close to the take-up wheel 5 is fixedly connected to the limit rod 608 (in this embodiment, two limit rods 608 are provided, both are arranged on one side of the baffle 607, in a symmetrical state), and the limit rod 608 is slidably connected to the inner wall of the limit groove 11.

[0027] Specifically in the present embodiment, by pulling the handle 605 outward, the handle 605 synchronously drives the connecting plate 604 to move outward, and the connecting plate 604 synchronously drives the rotating rod 606, the baffle 607, the limiting rod 608, the sliding rod 602, and the circular sliding plate 601 to move backward, and the spring 603 will shrink after being subjected to pressure, and then until the limiting rod 608 moves to the outside of the limiting groove 11, so that the limiting rod 608 no longer limits the take-up wheel 5, and then by turning the handle 605, the handle 605 synchronously drives the connecting plate 604, the rotating rod 606, the baffle 607, and the limiting rod 608 to rotate, so that the limiting rod 608 faces downward, so that the take-up wheel 5 can be replaced quickly and conveniently.

[0028] The specific working principle and use method of the utility model are as follows: when replacing the take-up wheel 5, first, by pulling the handle 605 outward, the handle 605 synchronously drives the connecting plate 604 to move outward, and the connecting plate 604 synchronously drives the rotating rod 606, the baffle 607, the limiting rod 608, the sliding bar 602, and the circular sliding plate 601 to move backward, and the spring 603 will shrink after being subjected to pressure, and then until the limiting rod 608 moves to the outside of the limiting groove 11, so that the limiting rod 608 no longer limits the take-up wheel 5, and then by rotating the handle 605, the handle 605 synchronously drives the connecting plate 604, the rotating rod 606, the baffle 607, and the limiting rod 608 to rotate, so that the limiting rod 608 faces downward, so that the take-up wheel 5 can be replaced quickly and conveniently, which can greatly reduce the downtime of the production line, ensure the continuity and stability of the production process, thereby improving production efficiency and reducing production costs.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire rope production line take-up device, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a support rod (2), one end of the support rod (2) away from the base plate (1) is fixedly connected to a cross rod (3), a sliding cavity (12) is provided inside the cross rod (3), the left side of the cross rod (3) is fixedly connected to a vertical plate (4), the right side of the cross rod (3) is provided with a quick-change mechanism (6), and a take-up wheel (5) is provided above the cross rod (3).

2. The wire rope production take-up device according to claim 1 is characterized in that: The inside of the take-up wheel (5) is provided with a sliding through hole (10) and a limiting groove (11); a motor (7) is installed on the left side of the vertical plate (4); a rotating shaft (8) is installed at the output end of the motor (7); and the rotating shaft (8) is rotatably connected to the inside of the vertical plate (4).

3. The wire rope production take-up device according to claim 2 is characterized in that: The outer surface of the rotating shaft (8) is fixedly connected with a synchronization rod (9), the rotating shaft (8) is slidably connected to the inner wall of the sliding through hole (10), and the synchronization rod (9) is slidably connected to the inner wall of the sliding through hole (10).

4. The wire rope production take-up device according to claim 1, characterized in that: The quick-change mechanism (6) comprises a circular slide plate (601) slidably connected to the inner wall of the sliding cavity (12), one side of the circular slide plate (601) is fixedly connected to a sliding rod (602), and one side of the circular slide plate (601) close to the sliding rod (602) is fixedly connected to a spring (603).

5. The wire rope production take-up device according to claim 4 is characterized in that: One end of the spring (603) away from the circular slide plate (601) is fixedly connected to the inner wall of the slide cavity (12), and one end of the slide rod (602) away from the circular slide plate (601) is rotatably connected to a connecting plate (604).

6. The wire rope production take-up device according to claim 5, characterized in that: A side of the connecting plate (604) close to the take-up wheel (5) contacts the cross bar (3), and a handle (605) is fixedly connected to the right side of the connecting plate (604).

7. The wire rope production take-up device according to claim 5, characterized in that: A side of the connecting plate (604) close to the take-up wheel (5) is rotatably connected to a rotating rod (606), and an end of the rotating rod (606) away from the connecting plate (604) is fixedly connected to a baffle (607).

8. The wire rope production take-up device according to claim 7, characterized in that: The side of the baffle (607) away from the rotating rod (606) contacts the take-up wheel (5), and the side of the baffle (607) close to the take-up wheel (5) is fixedly connected to a limiting rod (608), and the limiting rod (608) is slidably connected to the inner wall of the limiting groove (11).

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