Asphalt pavement reference surface leveling device
Through the laser beam-assisted positioning guide beam support mechanism, the problem of inaccurate positioning of guide beam height is solved, and the quality and accuracy of asphalt pavement construction is improved. Especially in wide pavement construction, the flatness and paving of reference surface are ensured. Precise installation of pavers.
Patent Information
- Application Number
- CN202420658952.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-30
AI Technical Summary
In the construction of existing asphalt pavements, the height positioning of the guide beams is inaccurate, which affects the paving quality. Especially during wide pavements, manual adjustment and swaying and sagging of the wire wires lead to inaccurate leveling of the reference surface.
The laser beam is used to position the guide beam, and the guide beam positioning support mechanism is used, including the mounting seat, adjustment rod, guide beam seat and laser emitter, to ensure the precise positioning of the guide beam height and avoid shaking and sagging problems.
The precise height positioning of the guide beam is achieved, the paving quality is improved, the flatness of the reference surface and construction accuracy are ensured, and the construction flexibility and application flexibility are enhanced.
Smart Images

Figure CN222227001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt pavement construction, in particular to an asphalt pavement reference surface leveling device. Background Art
[0002] With the development of my country's economy, the mileage of domestic asphalt roads has gradually increased. When building roads, asphalt paving is an important and critical process. The quality of asphalt paving reflects the construction level, especially for wide-width pavements. Affected by the width of the paving machinery, wide-width pavements need to be carried out online in echelons, and leveling the reference surface between pavers is particularly important. At present, the leveling control of the paver on the central side of the pavement adopts the method of manually adjusting the set thickness, supplemented by a level ruler and a steel ruler to track and measure the thickness of the middle part of the paving layer, to ensure that the elevation, flatness, cross slope and other indicators meet the design requirements. Steel wires are set on both sides of the paving construction road surface, and the sensors on both sides of the paver are placed on the guide beam and the steel wire respectively to carry out pavement paving construction.
[0003] At present, the setting of the guide beam in the road surface is based on the height of the steel wire conductors on both sides of the paving construction road surface. The guide beam is positioned in height with reference to the pulling wire. However, the pulling wire is prone to shaking and sagging, which leads to inaccurate height positioning of the guide beam, thus affecting the subsequent asphalt paving quality. Utility Model Content
[0004] The utility model aims to provide an asphalt pavement reference surface leveling device, which uses a laser beam to perform a guide beam positioning operation, does not have shaking and sagging problems, can ensure the guide beam positioning high accuracy, and thus can ensure the paving quality.
[0005] The technical solution adopted by the utility model to solve its technical problems is: an asphalt pavement reference surface leveling device, including a receiving plate, a guide beam, and a guide beam positioning support mechanism, a marking point is set on the receiving plate, the guide beam positioning support mechanism includes a mounting seat, an adjusting rod, a guide beam seat, a mounting seat, and a laser emitter, the adjusting rod is vertically sleeved on the mounting seat, and the adjusting rod can be adjusted up and down and positioned relative to the mounting seat, the guide beam seat is sleeved on the adjusting rod, and the guide beam seat can be rotated, adjusted up and down and positioned relative to the adjusting rod, the mounting seat is set on the top of the adjusting rod, and the mounting seat can be freely rotated and positioned relative to the adjusting rod, the laser emitter is fixedly set on the upper part of the mounting seat, the end of the guide beam can be clamped on the corresponding guide beam seat, and the upper plane of the guide beam is flush with the upper plane of the guide beam seat.
[0006] Preferably, a positioning rod is fixedly arranged at the lower part of the receiving plate.
[0007] Furthermore, the mounting base includes a fixed tube, the lower part of the adjusting rod is sleeved in the fixed tube, and three supporting legs are arranged on the outer wall of the fixed tube and are evenly spaced along its circumferential direction. The upper part of the supporting leg is hingedly connected to the outer wall of the fixed tube and the supporting leg can be telescopic and adjustable.
[0008] Furthermore, the lower part of the adjusting rod is a smooth rod that fits with the inner wall of the fixing tube, and an external thread is provided on the upper side of the smooth rod. An adjusting nut is sleeved on the external thread and the lower plane of the adjusting nut fits with the upper plane of the fixing tube.
[0009] Furthermore, the guide beam seat includes a first sleeve, a horizontal plate, and a clamping plate. The first sleeve is sleeved on the adjusting rod, and a first bolt for pressing the first sleeve to fix the adjusting rod is arranged on the side wall of the first sleeve. The horizontal plate is horizontally fixed on the side wall of the first sleeve. The three clamping plates are vertically arranged on the horizontal plate at equal intervals along the length direction of the horizontal plate. The end of the guide beam can be clamped between two adjacent clamping plates, and the upper plane of the clamping plate is flush with the upper plane of the guide beam.
[0010] Furthermore, the mounting seat includes a second sleeve and a circular plate, the circular plate is fixedly arranged on the upper part of the second sleeve, the second sleeve is rotatably sleeved on the upper part of the adjusting rod, a second bolt for pressing on the adjusting rod is arranged on the side wall of the second sleeve, and the laser emitter is fixedly arranged on the circular plate.
[0011] Furthermore, two bubble levels which are vertically distributed to each other are arranged on the circular plate.
[0012] The beneficial effects of the utility model are as follows: the utility model has a simple structure and is easy to manufacture; the utility model uses a laser beam to realize auxiliary reference positioning of the guide beam, and because the laser beam does not have shaking and sagging problems, it ensures the reference accuracy, and then the positioning accuracy of the guide beam can be ensured, and the accurate positioning of the guide beam is beneficial to improving the construction quality; the adjusting rod can be adjusted up and down, the guide beam seat can be rotated and adjusted up and down, and the laser emitter can be rotated and adjusted, so that the utility model can be flexibly adjusted according to the positioning requirements, thereby improving the application flexibility of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some preferred embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 A top view showing the horizontal positioning of the guide beam using the guide beam seat;
[0016] Figure 3 A schematic diagram of the state of realizing the positioning of the guide beam in this practical application;
[0017] In the figure: 1 receiving plate, 11 marking point, 12 positioning rod, 2 guide beam, 3 erection seat, 31 fixing pipe, 32 supporting leg, 4 adjusting rod, 41 adjusting thread, 5 guide beam seat, 51 first sleeve, 52 horizontal plate, 53 clamping plate, 6 mounting seat, 61 second sleeve, 62 circular plate, 7 laser transmitter, 71 laser transmitter head, 72 laser beam, 8 bubble level, 9 wire guide. DETAILED DESCRIPTION
[0018] The following will be combined with specific embodiments and attached Figure 1-3 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the preferred embodiments of the utility model, not all of the embodiments. Those skilled in the art can make similar modifications without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0019] The utility model provides a device for leveling a reference surface of an asphalt pavement (such as Figure 1As shown), it includes a receiving plate 1, a guide beam 2, and a guide beam positioning support mechanism. A marking point 11 is set on the receiving plate 1. In actual application, the marking point 11 is used for laser beam irradiation positioning. The guide beam positioning support mechanism includes a mounting seat 3, an adjusting rod 4, a guide beam seat 5, a mounting seat 6, and a laser emitter 7. The adjusting rod 4 is vertically sleeved on the mounting seat 3, and the adjusting rod 4 can be adjusted up and down and positioned relative to the mounting seat 3. The adjusting rod 4 can be adjusted up and down, which is conducive to achieving the height adjustment of the laser emitter 7, and then it is convenient to achieve the horizontal coincidence of the laser beam and the marking point 11. The guide beam seat 5 is sleeved on the adjusting rod 4, and the guide beam seat 5 can be rotated, adjusted up and down and positioned relative to the adjusting rod 4, that is, the guide beam The seat 5 can be rotated and adjusted relative to the adjusting rod 4, and can be adjusted up and down, which is conducive to adjusting the up and down distance between the guide beam seat 5 and the laser beam, and at the same time, the guide beam seat 5 can smoothly support the end of the guide beam 2. The mounting seat 6 is arranged on the top of the adjusting rod 4, and the mounting seat 6 can be freely rotated and positioned relative to the adjusting rod 4. The laser emitter 7 is fixedly arranged on the upper part of the mounting seat 6, and the mounting seat 6 can be rotated and adjusted, so as to facilitate the adjustment of the direction of the laser beam emitted by the laser emitter 7, so that the laser beam 72 can be smoothly irradiated to the marking point 11, and the end of the guide beam 2 can be clamped on the corresponding guide beam seat 5, and the upper plane of the guide beam 2 is flush with the upper plane of the guide beam seat 5. The principle of using the utility model to perform elevation positioning of the guide beam 2 is as follows: first, set the vertical distance H1 between the laser beam 72 and the upper plane of the guide beam seat 5. After H1 is set, fix the receiving plate 1 on one side of the steel wire conductor on one side of the road surface. At the same time, adjust the height of the receiving plate 1 so that the vertical distance H2 from the marking point 11 to the upper part of the steel wire conductor is equal to H1. Because the upper plane of the guide beam 2 is flush with the upper plane of the guide beam seat 5, after ensuring that H2 is equal to H1, the upper plane of the guide beam 2 is determined, and the two ends of the guide beam 2 are respectively clamped on the two guide beam seats 5 correspondingly distributed in the front and rear to achieve the elevation positioning of the guide beam 2.
[0020] On the basis of the above embodiment, in order to facilitate the fixation of the receiving plate 1 at the steel wire conductor 9, a positioning rod 12 is fixedly provided at the lower part of the receiving plate 1, and the bottom of the positioning rod 12 is conical, which makes it easy to knock the upper part of the receiving plate 1 so that it can be smoothly inserted into the ground.
[0021] On the basis of the above embodiment, the specific implementation of the mounting base 3 is as follows: the mounting base 3 includes a fixed tube 31, the lower part of the adjusting rod 4 is sleeved in the fixed tube 31, and three supporting legs 32 are arranged on the outer wall of the fixed tube 31 and are evenly spaced along its circumferential direction. The upper part of the supporting leg 32 is hingedly connected to the outer wall of the fixed tube 31 and the supporting leg 32 is telescopic and adjustable, and the supporting leg 31 is telescopic and adjustable, so that it is convenient to adjust the verticality of the fixed tube 31 in actual application, so as to ensure that the laser beam 72 emitted by the laser emitter 7 is in a horizontal state. Furthermore, the specific implementation of the adjusting rod 4 being sleeved in the fixed tube 31 is as follows: the lower part of the adjusting rod 4 is a smooth rod that fits with the inner wall of the fixed tube 31, and the outer wall of the smooth rod fits with the inner wall of the fixed tube 31, which effectively ensures that the adjusting rod 4 and the fixed tube 31 are coaxially distributed, and then facilitates the verticality adjustment of the adjusting rod 4 by adjusting the supporting legs 32. An external thread is provided on the upper side of the smooth rod, and an adjusting nut 41 is sleeved on the external thread and the lower plane of the adjusting nut 41 fits with the upper plane of the fixed tube. By rotating the adjusting nut 41, the height adjustment of the adjusting rod 4 is achieved, and then the height adjustment of the laser emitter 7 is achieved, and then the height adjustment of the laser beam 72 is achieved in turn.
[0022] On the basis of the above embodiment, the specific implementation of the guide beam seat 5 is as follows: the guide beam seat 5 includes a first sleeve 51, a horizontal plate 52, and a clamping plate 53. The first sleeve 51 is sleeved on the adjusting rod 4, and a first bolt 511 for pressing and fixing the first sleeve 51 on the adjusting rod 4 is arranged on the side wall of the first sleeve 51. When the first bolt 511 is rotated and tightly pressed on the side wall of the adjusting rod 4, the positioning of the first sleeve 51 is achieved. The horizontal plate 52 is horizontally fixed on the side wall of the first sleeve 51. The three clamping plates 53 are vertically arranged on the horizontal plate 52 at equal intervals along the length direction of the horizontal plate 52. The end of the guide beam 2 can be clamped between two adjacent clamping plates 53, and the upper plane of the clamping plate 53 is flush with the upper plane of the guide beam 2. In actual application, the position of the first sleeve 51 can be adjusted according to the placement requirements of the guide beam 2 so as to smoothly realize the placement of the guide beam 2.
[0023] Furthermore, based on the above embodiment, the specific implementation of the mounting base 6 is as follows: the mounting base 6 includes a second sleeve 61 and a circular plate 62, the circular plate 62 is fixedly arranged on the upper part of the second sleeve 61, the second sleeve 61 is rotatably sleeved on the upper part of the adjusting rod 4, and a second bolt 611 for pressing on the adjusting rod 4 is arranged on the side wall of the second sleeve 61, the laser emitter 7 is fixedly arranged on the circular plate 62, and through the rotation adjustment of the second sleeve 61, it is convenient to realize the smooth adjustment of the emission direction of the laser emitter 7, and then the laser beam 72 is smoothly irradiated onto the marking point 11.
[0024] In actual applications, when using the support legs 32 to adjust the horizontality of the laser emitter 7, in order to ensure the horizontal accuracy of the laser emitter 7, two bubble levels 8 distributed perpendicular to each other are provided on the circular plate 62. In the process of adjusting the support legs 32, the bubble position in the bubble level 8 is constantly referenced. When the bubbles in the two bubble levels 8 are both located in the middle, the horizontal adjustment of the circular plate 62 is achieved, thereby ensuring the horizontal adjustment of the laser emitter 7.
[0025] The process of realizing the elevation positioning of the guide beam 2 by using the utility model is as follows: first, two sets of guide beam positioning support mechanisms are erected front and back in the corresponding areas of the paved road surface. During the erection process, the support legs 32 and the bubble level 8 are used to realize the horizontal adjustment of the laser emitter 7. After the horizontal adjustment of the laser emitter 7 is completed, the first bolt 511 is used to fix the horizontal plate 52. When fixing the horizontal plate 52, the vertical distance between the upper plane of the clamping plate 53 and the laser beam 72 can be 15 cm. After the horizontal plate 52 is positioned, the corresponding receiving plate 1 is fixed on the road surface. The guide beam 2 is positioned near the steel wire 9 on the side, and the vertical distance between the marking point 11 and the upper part of the steel wire 9 is equal to the distance between the upper plane of the clamping plate 53 and the laser beam 72. After the receiving plate 1 is fixed, the two ends of the guide beam 2 are correspondingly clamped between the corresponding two clamping plates 53. Since the upper plane of the clamping plate 53 is flush with the upper plane of the guide beam 2, it is ensured that the upper plane of the guide beam 2 is flush with the upper plane of the steel wire 9. Then the guide beam 2 is used to realize the reference erection of the middle area of the road surface. The guide beam 2 is distributed along the paving direction, so that the sensor of the paver is convenient to be erected thereon and move smoothly.
[0026] In the present utility model, "upper", "lower", "front", "back", "left" and "right" are relative positions used to conveniently describe positional relationships, and therefore cannot be understood as absolute positions to limit the scope of protection.
[0027] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.
[0028] The above description in combination with the accompanying drawings has detailed the preferred implementation modes and embodiments of the utility model, but the utility model is not limited to the above implementation modes and embodiments. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the concept of the utility model, and these improvements and modifications should also be regarded as the protection scope of the utility model.
Claims
1. An asphalt pavement reference surface leveling device, characterized in that: It includes a receiving plate, a guide beam, and a guide beam positioning support mechanism. A marking point is set on the receiving plate. The guide beam positioning support mechanism includes a mounting seat, an adjusting rod, a guide beam seat, a mounting seat, and a laser emitter. The adjusting rod is vertically sleeved on the mounting seat, and the adjusting rod can be adjusted up and down and positioned relative to the mounting seat. The guide beam seat is sleeved on the adjusting rod, and the guide beam seat can be rotated, adjusted up and down, and positioned relative to the adjusting rod. The mounting seat is set on the top of the adjusting rod, and the mounting seat can be freely rotated and positioned relative to the adjusting rod. The laser emitter is fixedly set on the upper part of the mounting seat, and the end of the guide beam can be clamped on the corresponding guide beam seat, and the upper plane of the guide beam is flush with the upper plane of the guide beam seat.
2. The asphalt pavement reference surface leveling device according to claim 1 is characterized in that: A positioning rod is fixedly arranged at the lower part of the receiving plate.
3. The asphalt pavement reference surface leveling device according to claim 2 is characterized in that: The mounting seat includes a fixed tube, the lower part of the adjusting rod is sleeved in the fixed tube, three supporting legs are arranged on the outer wall of the fixed tube and are evenly spaced along its circumferential direction, the upper part of the supporting leg is hingedly connected to the outer wall of the fixed tube and the supporting leg can be telescopic and adjustable.
4. The asphalt pavement reference surface leveling device according to claim 3 is characterized in that: The lower part of the adjusting rod is a smooth rod that fits with the inner wall of the fixing tube. The upper side of the smooth rod is provided with an external thread. An adjusting nut is sleeved on the external thread and the lower plane of the adjusting nut fits with the upper plane of the fixing tube.
5. The asphalt pavement reference surface leveling device according to claim 4 is characterized in that: The guide beam seat includes a first sleeve, a horizontal plate, and a clamping plate. The first sleeve is sleeved on the adjusting rod, and a first bolt for pressing the first sleeve to fix the adjusting rod is arranged on the side wall of the first sleeve. The horizontal plate is horizontally fixed on the side wall of the first sleeve. Three clamping plates are vertically arranged on the horizontal plate at equal intervals along the length direction of the horizontal plate. The end of the guide beam can be clamped between two adjacent clamping plates, and the upper plane of the clamping plate is flush with the upper plane of the guide beam.
6. The asphalt pavement reference surface leveling device according to claim 5 is characterized in that: The mounting seat includes a second sleeve and a circular plate. The circular plate is fixedly arranged on the upper part of the second sleeve. The second sleeve is rotatably sleeved on the upper part of the adjusting rod. A second bolt for pressing on the adjusting rod is arranged on the side wall of the second sleeve. The laser emitter is fixedly arranged on the circular plate.
7. The asphalt pavement reference surface leveling device according to claim 6, characterized in that: Two bubble levels which are vertically distributed to each other are arranged on the circular plate.
