Dust-free cutting device and method for textile machinery metal part machining

By designing the cutting fine-tuning mechanism and the end contact vacuum cleaner in dust-free cutting equipment, the problem of poor cutting accuracy and smoke adsorption effect of the equipment for parts of different diameters is solved, and efficient and accurate cutting and low maintenance are achieved cost.

CN119387894APending Publication Date: 2025-02-07SUZHOU TUOHENG MASCH TECH CO LTD

Patent Information

Application Number
CN202411765094.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

Existing dust-free cutting equipment is difficult to accurately adjust the distance between laser heads and textile mechanical metal parts of different diameters and sizes. The cutting depth and accuracy are not standard, the smoke adsorption effect is poor, the maintenance cost is high, and the workpiece surface remains unclean.

Method used

A dust-free cutting device including a cutting fine-tuning mechanism and an end contact vacuum cleaner mechanism is designed. The cutting fine-tuning mechanism achieves precise adjustment of the laser head and sealing of the moving mechanism through the design of closed profiles and cover plates. The end contact vacuum cleaner adopts a vortex vacuum cleaner combination fan and a pressurized thin tube to improve the smoke adsorption effect.

Benefits of technology

Accurate cutting of parts of different diameters and sizes is achieved, cutting depth and accuracy is improved, flue gas adsorption effect is significantly improved, maintenance costs are reduced, workpiece surface residues are removed, and product appearance quality is improved.

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Patent Text Reader

Abstract

The invention relates to a dust-free cutting device for processing metal parts of textile machinery, which comprises a cutting main body mechanism, the cutting main body mechanism comprises a welding base, a protective cover, a cutting arm hinging base, a cutting arm hinging shaft seat, a cutting arm, a tail hinging plate, a stretching air cylinder, a laser transmitter, a main rotating motor base, a main rotating motor, a hollow chuck and a driving belt wheel; the protective cover is fixedly arranged on the welding base, the cutting arm hinge bases are fixedly arranged in the middle of the top face of the welding base, and the number of the cutting arm hinge shaft seats is two. The standards of cutting depth and cutting precision are improved; and the smoke adsorption effect is improved, the smoke absorption rate generated in the cutting process is increased, and therefore harm to workers caused by dust and smoke in equipment when equipment protection is opened for feeding and discharging is effectively relieved.
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Description

Technical Field

[0001] The invention relates to the technical field of dust-free cutting, in particular to a dust-free cutting device and method for processing metal parts of textile machinery. Background Art

[0002] The textile machinery manufacturing industry is divided into two categories: one is the manufacture of complete machines, and the other is the manufacture of special parts and components (such as spindles, cradles, steel collars, wire rings, knitting needles, card clothing, healds, warp droppers, etc.). The special equipment of textile machinery factories that manufacture complete machines accounts for a small proportion of the total equipment of the factory, so under certain conditions, the variety can be changed to produce other machinery. The proportion of factory-specific equipment and special assembly lines that manufacture special parts and components is relatively large (especially knitting needles and card clothing), and it is difficult to change varieties. Among various types of processing work, the proportion of foundry workers is gradually decreasing, and the proportion of cold stamping, grinding, electroplating, polishing, etc. is gradually increasing. CNC machine tools and multi-station automatic machine tools have partially replaced special machine tools, making the adaptability and flexibility of production enhanced.

[0003] Textile machinery has strong technological requirements, complex structures, and many parts. Before leaving the factory, it needs to be pre-assembled or partially assembled, and then undergo production tests or local production tests to ensure that the machine quality meets the requirements. Textile machinery factories all have well-equipped testing departments.

[0004] There are many kinds of parts for textile machinery. For example, there are 1,200 to 1,500 parts for double-cylinder circular hosiery machines, and the processing procedures for parts are diverse. If a factory produces multiple machines at the same time, it is necessary to properly arrange the production rhythm and connection of parts to ensure that the variety and quantity of parts required for the assembly of the entire machine can be provided on schedule on the assembly line. Modern textile machinery industry mostly uses new management means and methods such as computers and system engineering to manage enterprises.

[0005] The main reasons for dust-free treatment during the cutting process of textile machinery parts include the following aspects: Protect the environment and workers' health: The dust generated during the cutting process will cause harm to the environment and workers' health. Dust will not only pollute the air, but may also be inhaled by workers. Long-term inhalation of dust may lead to health problems such as pneumoconiosis. Dust-free cutting can effectively reduce the generation of dust and protect the environment and workers' health. Improve work efficiency: Dust will adhere to cutting tools and workpieces, affecting cutting accuracy and efficiency. Dust-free cutting can reduce the interference of dust and keep cutting tools clean, thereby improving work efficiency. Improve the working environment: Dust is suspended in the air, which will affect the line of sight and increase the difficulty of work. Dust-free cutting can provide a clearer working environment and reduce operational errors caused by obstructed vision. Meet environmental protection requirements: Many countries and regions have strict regulations on industrial emissions. Dust-free cutting can reduce dust emissions, meet environmental protection requirements, and avoid penalties for emission problems. Extend equipment life: Dust attached to the equipment will accelerate the wear of the equipment and shorten its service life. Dust-free cutting can reduce the erosion of dust on equipment and extend the service life of the equipment.

[0006] ‌There are several ways to achieve dust-free cutting‌:‌ High-pressure water or air flow cutting‌: Cutting with high-pressure water or air flow will not generate dust. This method is suitable for certain specific materials and processes‌.‌ Local ventilation system‌: Install local ventilation equipment such as exhaust fans and ventilation hoods near the cutting head to collect smoke and dust by suction to reduce the concentration of smoke and dust in the air‌.‌ High-efficiency dust removal integrated system‌: Use special dust removal equipment, such as bag dust collectors, wet dust collectors, etc., to filter and purify the smoke and dust generated during the cutting process‌.

[0007] In summary, dust-free cutting has significant advantages in protecting the environment, ensuring workers' health, improving work efficiency and the quality of the working environment, and is one of the key measures to achieve green production and sustainable development.

[0008] For example, the application number 202321896968.8 involves the field of dust-free cutting technology, in particular, a dust-free cutting device, including a base plate, a cutting clamping structure is provided on the base plate, the cutting clamping structure includes a first shell, the lower surface of the first shell is fixedly connected to the upper surface of the base plate, the two limit rods are respectively slidably connected to the slideway processed on the inner wall of the first shell, the two clamps respectively penetrate the first shell and are slidably connected to the slideway processed on the first shell, through the cooperation of the cutting clamping structure and the base plate, the first motor is started to drive the lead screw to rotate in the first shell, the rotation of the lead screw drives the threaded seat to move downward, driving the clamps on both sides of the slideway processed on the first shell to slide relative to each other, and at the same time driving the limit rods on both sides to slide relative to each other on the slideway processed on the inner wall of the first shell, the workpiece is clamped and fixed by the two clamps, avoiding the use of manual rotation of the lead screw for clamping and fixing, thereby reducing manual labor.

[0009] However, most of the current dust-free cutting equipment cannot accurately adjust the position of the laser head from the workpiece for textile machinery metal parts of different diameters, and the cutting depth and cutting accuracy are not standard; the smoke adsorption effect is not good, the dust absorption effect is poor, and the smoke generated during the cutting process is not completely absorbed; when the equipment protection is opened for loading and unloading, the dust and smoke inside the equipment cause harm to workers; the replacement batches of adsorption consumables are high, the maintenance cost is high, the residue on the workpiece surface is not cleaned up, and the appearance quality of product cutting needs to be improved. Summary of the invention

[0010] The technical problem to be solved by the present invention is to accurately adjust the position of the laser head from the workpiece for metal parts of textile machinery with different diameters, and improve the standards of cutting depth and cutting accuracy; improve the smoke adsorption effect, improve the dust absorption effect, and improve the absorption rate of smoke generated during the cutting process, so as to effectively reduce the damage to humans caused by dust and smoke inside the equipment when the equipment protection is opened for loading and unloading; reduce the replacement batches of adsorption consumables, reduce maintenance costs, clean up the residue on the surface of the workpiece, and improve the appearance quality of product cutting.

[0011] In order to solve the above technical problems, the present invention provides a dust-free cutting device for processing metal parts of textile machinery, including a cutting main body mechanism, wherein the cutting main body mechanism includes a welding base, a protective cover, a cutting arm articulated base, a cutting arm articulated shaft seat, a cutting arm, a tail articulated plate, a stretching cylinder, a laser transmitter, a main rotating motor base, a main rotating motor, a hollow chuck, and a driving pulley; the protective cover is fixedly arranged on the welding base, the cutting arm articulated base is fixedly arranged at the middle position of the top surface of the welding base, the cutting arm articulated shaft seat is provided with two groups, which are fixedly arranged on the cutting arm articulated base, and the cutting arm is movably arranged between the two groups of the cutting arm articulated shaft seats, The short shaft is movably hinged in two groups of the cutting arm hinge seats, the tail hinge plate is fixedly arranged at one end of the cutting arm, one end of the stretching cylinder is movably hinged to the welding base, and the other end is movably hinged to the tail hinge plate, the laser transmitter is fixedly arranged at one end of the cutting arm away from the tail hinge plate, the main rotating motor base is fixedly arranged on the side of the welding base, the main rotating motor is fixedly arranged on the main rotating motor base, the hollow chuck is fixedly arranged on the welding base, and its axis is parallel to the axis of the main rotating motor, and the hollow chuck and one end of the main rotating motor are fixedly arranged with a driving pulley, and are movably connected and driven by a belt; The cutting main body mechanism is fixedly provided with a cutting fine-adjusting mechanism for fine-adjusting the position of the cutter from the workpiece; An end contact type dust suction mechanism for absorbing smoke is fixedly arranged on the cutting main body mechanism.

[0012] Preferably, the cutting fine-tuning mechanism comprises a closed profile, a profile rail, a cover plate, a fine-tuning drive mechanism, a slide seat, and a connecting plate; the cutting fine-tuning mechanism is fixedly arranged between the cutting arm and the laser emitter, the closed profile is fixedly arranged on the cutting arm, profile rails are fixedly arranged on both sides of the closed profile, the fine-tuning drive mechanism is composed of a motor screw pair, which is fixedly arranged in the closed profile, the slide seat is fixedly arranged on the fine-tuning drive mechanism, and reciprocates linearly along the profile rail, the connecting plate is fixedly arranged on the slide seat, the cover plate passes between the connecting plate and the slide seat, and is fixedly arranged on the closed profile, and the laser emitter is fixedly arranged on the connecting plate; Preferably, the end-contact dust suction mechanism comprises a dust suction main box, a dust suction motor, a dust suction main line, an end connecting seat, a dust suction main rod, a vortex dust suction combination fan, a pressurized capillary tube, and a flat-mouthed suction port; the dust suction main box is fixedly arranged at the bottom of the cutting fine-tuning mechanism, the dust suction motor is fixedly arranged at one side of the dust suction main box, the dust suction main line is fixedly arranged at one side of the dust suction main box through the end connecting seat and is perpendicular to the shaft end of the dust suction motor, the dust suction main rod is movably arranged in the dust suction main line, and is movably connected to the output end of the dust suction motor through a gear pair, the vortex dust suction combination fan is fixedly arranged on the dust suction main rod, the pressurized capillary tube is fixedly arranged on the dust suction main line, the flat-mouthed suction port is fixedly arranged at one end of the pressurized capillary tube away from the dust suction main line, and is fixedly arranged on one side of the laser emitter; Preferably, the vortex dust collection combined fan comprises vertical blades, a vertical cavity, a spiral blade, a vortex cavity, and a conical guide boss; the vertical blades are evenly arranged in multiple groups, a vertical cavity is formed between two groups of the vertical blades, the spiral blades are arranged in the same number of groups as the vertical blades, and the ends of each group are flush with the vertical blades, a vortex cavity is formed between the two groups of the spiral blades, and each group of the vertical cavities is connected with the vortex cavity; a conical guide boss is arranged at the center of one side of the spiral blade away from the vertical blade; Preferably, the dust-free cutting device for processing metal parts of textile machinery further comprises a material discharge dust removal mechanism, which comprises a material discharge port, a dust shield plate, a material guide trough, a smoke suction port, a tail material discharge port, a tail material guide trough, a material discharge trolley, and a smoke outlet; a material discharge port is provided on the welding base at the lower side of the laser emitter, and a dust shield plate is fixedly provided along the rear side thereof, a material guide trough is fixedly provided at the lower side of the material discharge port, a smoke suction port is provided at the top of the middle position of the material guide trough, a tail material discharge port is provided on the welding base at the stretching cylinder, a tail material guide trough is fixedly provided at the lower side of the tail material discharge port, and a material discharge trolley is fixedly provided below the material guide trough and the tail material guide trough; Preferably, the dust-free cutting device for processing metal parts of textile machinery also includes a multi-channel negative pressure smoking mechanism, which includes a negative pressure box, a sealing gasket, an adsorption port, an adsorption pipeline, an axial flow fan, an adsorption main pipeline, an adsorption box, and a self-rotating adsorption mechanism; the negative pressure box is fixedly arranged on the top of the protective cover and is arranged between the two through the sealing gasket; the negative pressure box is fixedly provided with multiple groups of the adsorption ports connected in parallel to the adsorption pipeline, the axial flow fan and the adsorption box are fixedly arranged on the welding base, and one end of the adsorption main pipeline is connected to the adsorption pipeline, The smoke adsorption port is connected, and the other end is connected to the axial flow fan. The output end of the axial flow fan is connected to the adsorption box through a pipeline. A self-rotating adsorption mechanism is fixedly arranged in the adsorption box. The self-rotating adsorption mechanism includes an adsorption shaft, a cylindrical adsorption body, and a square adsorption body. The attached shafts are provided with multiple groups, which are arranged in a matrix in the adsorption box and are movably arranged on the bottom surface of the adsorption box. A cylindrical adsorption body is fixedly sleeved on each group of the adsorption shafts. The multiple groups of cylindrical adsorption bodies are tangent to each other. The square adsorption body is fixedly arranged on the side of the multiple groups of cylindrical adsorption bodies away from the axial flow fan. Preferably, the dust-free cutting device for processing metal parts of textile machinery further comprises a follow-up scraping mechanism, which comprises a scraper cylinder seat, a scraper cylinder, a scraper shaft, a sharp-angle scraper, a scraper blade, and an auxiliary wheel; the scraper cylinder seat is fixedly arranged on the welding base, the scraper cylinder is fixedly arranged on the scraper cylinder seat, the scraper shaft is fixedly arranged on the scraper cylinder, the sharp-angle scraper is fixedly arranged on the scraper shaft, scraper blades are arranged on both sides of the sharp-angle scraper, and the auxiliary wheels are fixedly arranged on both sides of the scraper shaft; Preferably, the dust-free cutting device for processing metal parts of textile machinery also includes an auxiliary feeding mechanism, which includes a feeding support frame, a servo drive mechanism, a feeding seat, a support wheel seat, an adjusting screw, a support wheel, a pressure wheel cylinder seat, a pressure wheel cylinder, a pressure wheel slide rod, a pressure wheel seat, and a pressure wheel; the feeding support frame is fixedly arranged on one side of the welding base, the servo drive mechanism is composed of a motor screw pair and a guide rail pair, and is fixedly arranged on the feeding support frame, and the feeding seat is fixedly arranged on the servo drive mechanism. The adjusting screws are provided with multiple groups, which are movably arranged on both sides of the feeding seat, and a supporting wheel seat is fixedly arranged on the top of each group of the adjusting screws, and two groups of supporting wheels are movably arranged on each group of the supporting wheel seats. The pressure wheel cylinder seats are provided with two groups, which are symmetrically fixed on both sides of the feeding support frame, and pressure wheel cylinders are fixedly arranged on them. The pressure wheel slide bar is fixedly arranged on the output end of the pressure wheel cylinder. The middle position of the pressure wheel seat is movably hinged to the feeding seat, one end is movably hinged to the pressure wheel slide bar, and the other end is movably provided with a pressure wheel; Preferably, the dust-free cutting device for processing metal parts of textile machinery also includes an automatic unloading mechanism, which includes an unloading table, an unloading cantilever beam, a sliding rod cylinder, a push rod cylinder, a corner cylinder, a double-headed cylinder, a clamping seat, and a clamping plate; a unloading table is fixedly arranged on one side of the top of the welding base, the unloading cantilever beam is fixedly arranged on the inner wall of the protective cover, the sliding rod cylinder is fixedly arranged on the unloading cantilever beam, the push rod cylinder is fixedly arranged on the output end of the sliding rod cylinder, the corner cylinder is fixedly arranged on the output end of the push rod cylinder, the double-headed cylinder is fixedly arranged on the output end of the corner cylinder, and the clamping seat is provided with two groups, which are respectively fixedly arranged on the output ends on both sides of the double-headed cylinder, and a clamping plate is fixedly arranged on each group of the clamping seats; A method for using a dust-free cutting device for processing metal parts of textile machinery comprises the following steps: S1. The main rotating motor rotates, and the hollow chuck and one end of the main rotating motor are fixedly provided with a driving pulley, and are movably connected and transmitted through a belt, thereby driving the hollow chuck to rotate, driving the cutting part to rotate, and the stretching cylinder is actuated, thereby driving the cutting arm to swing along the cutting arm articulated shaft seat, thereby driving the laser transmitter to approach the workpiece to perform cutting or to move away from the workpiece to stop cutting; S2, the fine-tuning drive mechanism drives the slide to reciprocate along the profile rail through the linear motion of the motor screw, thereby driving the laser transmitter to reciprocate along the profile rail; S3, when the laser transmitter is cutting, the dust suction motor rotates, and drives the vortex dust suction combination fan to rotate through the gear pair, generating adsorption force, and the smoke enters the dust suction main line through the flat-mouth suction port and then enters the external smoke recovery box; S4, the waste particles generated by cutting fall into the guide trough through the material discharge port. When the cutting work is stopped, a small amount of waste particles splashed inside the equipment are blown by the air gun and fall into the tail guide trough through the tail material discharge port, and finally fall into the material drop trolley. During the processing, the smoke that is not adsorbed by the end contact dust suction mechanism flows into the guide trough along with the waste particles and is sucked out through the smoke adsorption port; S5, the axial flow fan works to suck out a small amount of smoke dispersed inside the protective cover through the negative pressure box and the adsorption pipeline, and another part is sucked out through the smoke adsorption port, and is collected into the adsorption main pipeline, and enters the adsorption box through the axial flow fan. The pressurized smoke drives the adsorption shaft with the cylindrical adsorbent to rotate, and then is discharged after the square adsorbent; S6. When cutting starts, the scraper cylinder is actuated to push the pointed scraper close to the cutting seam, and the scraper blades arranged on both sides of the pointed scraper scrape the cutting residues on the workpiece on both sides of the cutting seam; S7, the workpiece is placed on the support wheels on the multiple groups of support wheel seats, the pressure wheel cylinder drives the pressure wheel seat to hinge and rotate on the feeding seat through the pressure wheel slide rod, drives the pressure wheel to press the workpiece, and the servo drive mechanism moves linearly along the axis direction of the hollow chuck to feed the material; S8, the slide cylinder drives the clamping plate to move left and right, the push rod cylinder drives the clamping plate to move up and down, the corner cylinder drives the clamping plate to rotate vertically, and the double-head cylinder drives the two groups of clamping plates to move closer or farther to transfer the workpiece; Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up the cutting fine-tuning mechanism, the position of the laser head from the workpiece can be accurately adjusted for metal parts of textile machinery of different diameters to ensure the cutting depth and cutting accuracy; through the design of closed profiles and cover plates, while ensuring the movement of the laser head, the sealing of the movement mechanism is guaranteed, thereby improving the service life of the equipment.

[0013] 2. By setting up an end-contact dust suction mechanism, the adsorption force is significantly improved compared with conventional dust suction mechanisms, and the smoke adsorption effect is significantly improved. In particular, the design of the vortex dust suction combination fan, through the vertical cavity formed between the vertical fan blades and the vortex cavity formed between the spiral fan blades, is connected to each other, and the narrow vortex rotates to form a high-pressure vortex airflow. Combined with the pressure-boosting capillary with reduced diameter, the suction force at the flat-mouth suction port is greatly improved, the dust suction effect is improved, and the smoke generated during the cutting process is effectively absorbed.

[0014] 3. By setting up a material discharge dust removal mechanism, the cutting waste is effectively blocked by the dust shield and falls into the material guide chute through the material discharge port. During the falling process, a small amount of smoke is accompanied by it, which is adsorbed by the material discharge dust removal mechanism, thus preventing the smoke from flowing out of the material guide chute and improving the overall dust-free effect of the equipment.

[0015] 4. By setting up a multi-channel negative pressure smoking mechanism, a small amount of smoke that is not absorbed stays in the protective cover and is adsorbed by the multi-channel negative pressure smoking mechanism, ensuring the effective absorption of smoke during the internal processing of the equipment, and ensuring that the inside of the equipment is dust-free and smoke-free when the equipment protection is opened for loading and unloading, effectively preventing the damage of cutting dust and smoke to humans.

[0016] 5. By setting up a self-rotating adsorption mechanism, when the pressurized flue gas passes through the self-rotating adsorption mechanism, the adsorption shaft drives the cylindrical adsorption body to rotate at the bottom of the adsorption box under the push of the adsorbed flue gas pressure, and the particles stuck on the cylindrical adsorption body are rubbed and vibrated to fall off, which effectively improves the service life of the self-rotating adsorption mechanism, reduces the replacement frequency, and reduces the maintenance cost.

[0017] 6. By setting up a follow-up scraping mechanism, a pointed scraper and a scraper blade, the scraper blades on both sides of the pointed scraper can symmetrically scrape the slag on both sides of the cutting seam, effectively removing the residue on the surface of the workpiece and improving the appearance quality of the product cut by the equipment.

[0018] 7. By setting up an auxiliary feeding mechanism, the feeding accuracy is effectively improved, and the servo drive mechanism is used for precise feeding, which improves the processing accuracy of the product.

[0019] 8. By setting up an automatic unloading mechanism, after cutting is completed, the material is clamped and placed on the unloading table by the automatic unloading mechanism, which is convenient for batch processing. There is no need to stop the machine many times for manual material removal, which wastes manpower, improves the degree of automation of the equipment, and at the same time reduces the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described in detail below in conjunction with the accompanying drawings: Figure 1 It is the front view of the present invention; Figure 2 A top view of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 4 for Figure 1 Schematic diagram of the structure of the cross section in the AA direction; Figure 5 for Figure 1 Structural schematic diagram of the cross section in the middle BB direction; Figure 6 for Figure 5 A partial enlarged schematic diagram of the middle C area; Figure 7 for Figure 1 Schematic diagram of the structure of the cross section in the middle DD direction; Figure 8 for Figure 4 Schematic diagram of the structure of the cross section in the EE direction; Fig. 9 for Figure 8 A partial enlarged schematic diagram of the middle F area; Fig.10 for Figure 8 Schematic diagram of the structure of the cross section in the GG direction; Fig.11 for Fig.10 A partial enlarged schematic diagram of the middle H region; Fig.12 for Fig.11 A partial enlarged schematic diagram of the middle J region; Fig.13 for Figure 7 A partial enlarged schematic diagram of the middle K region; Fig.14 for Figure 3 A partial enlarged schematic diagram of the middle L region; Fig.15 for Figure 5 A partial enlarged schematic diagram of the middle M region; Fig.16 It is a schematic diagram of the three-dimensional structure of the self-rotating adsorption mechanism of the present invention; Fig.17 for Figure 5 A partial enlarged schematic diagram of the middle N region; Fig.18 for Figure 3 A partial enlarged schematic diagram of the middle P region; Fig.19 for Figure 8 A partial enlarged schematic diagram of the middle R region; In the figure: 1. Cutting main body mechanism; 101. Welding base; 102. Protective cover; 103. Cutting arm hinge base; 104. Cutting arm hinge shaft seat; 105. Cutting arm; 106. Tail hinge plate; 107. Stretching cylinder; 108. Laser transmitter; 109. Main rotating motor base; 110. Main rotating motor; 111. Hollow chuck; 112. Driving pulley; 2. Cutting fine-tuning mechanism; 201. Closed profile; 202. Profile rail; 203. Cover plate; 204. Fine-tuning drive mechanism; 205. Slide seat; 206. Connecting plate; 3. End contact dust collection mechanism; 301, vacuum cleaner main box; 302, dust collection motor; 303, dust collection main line; 304, end connection seat; 305, dust collection main rod; 306, vortex dust collection combined fan; 307, vertical fan blade; 308, vertical cavity; 309, spiral fan blade; 310, vortex cavity; 311, conical flow guide boss; 312, booster capillary; 313, flat mouth suction port; 4, material discharge dust removal mechanism; 401, discharge port; 402, dust shield; 403, material guide trough; 404, smoke and dust adsorption port; 405, tail discharge port; 406, tail 407, material guide trolley; 408, smoke outlet; 5, multi-channel negative pressure smoking mechanism; 501, negative pressure box; 502, sealing pad; 503, adsorption port; 504, adsorption pipeline; 505, axial flow fan; 506, adsorption main pipeline; 507, adsorption box; 508, self-rotating adsorption mechanism; 509, adsorption shaft; 510, cylindrical adsorption body; 511, square adsorption body; 6, follow-up scraping mechanism; 601, scraper cylinder seat; 602, scraper cylinder; 603, scraper shaft; 604, sharp scraper; 605, scraper blade; 6 06, auxiliary wheel; 7, auxiliary feeding mechanism; 701, feeding support frame; 702, servo drive mechanism; 703, feeding seat; 704, support wheel seat; 705, adjusting screw; 706, support wheel; 707, pressure wheel cylinder seat; 708, pressure wheel cylinder; 709, pressure wheel slide bar; 710, pressure wheel seat; 711, pressure wheel; 8, automatic unloading mechanism; 801, unloading table; 802, unloading cantilever beam; 803, slide bar cylinder; 804, push rod cylinder; 805, corner cylinder; 806, double-head cylinder; 807, clamping seat; 808, clamping plate; DETAILED DESCRIPTION Example 1

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 19A dust-free cutting device for processing metal parts of textile machinery, comprising a cutting main body mechanism 1, wherein the cutting main body mechanism 1 comprises a welding base 101, a protective cover 102, a cutting arm hinge base 103, a cutting arm hinge shaft seat 104, a cutting arm 105, a tail hinge plate 106, a stretching cylinder 107, a laser emitter 108, a main rotating motor base 109, a main rotating motor 110, a hollow chuck 111, and a driving pulley 112; the protective cover 102 is fixedly arranged on the welding base 101, the cutting arm hinge base 103, the cutting arm hinge shaft seat 104, the cutting arm 105, the tail hinge plate 106, the stretching cylinder 107, the laser emitter 108, the main rotating motor base 109, the main rotating motor 110, the hollow chuck 111, and the ... The base 103 is fixedly arranged at the middle position of the top surface of the welding base 101. The cutting arm hinge shaft seat 104 is provided with two groups and is fixedly arranged on the cutting arm hinge base 103. The cutting arm 105 is movably arranged between the two groups of the cutting arm hinge shaft seats 104 and is movably hinged in the two groups of the cutting arm hinge shaft seats 104 through a short shaft. The tail hinge plate 106 is fixedly arranged at one end of the cutting arm 105. One end of the stretching cylinder 107 is movably hinged to the welding base 101, and the other end is hinged to the tail. The plate 106 is hinged, the laser emitter 108 is fixedly arranged at one end of the cutting arm 105 away from the tail hinge plate 106, the main rotating motor base 109 is fixedly arranged on the side of the welding base 101, the main rotating motor 110 is fixedly arranged on the main rotating motor base 109, the hollow chuck 111 is fixedly arranged on the welding base 101, and its axis is parallel to the axis of the main rotating motor 110, and the hollow chuck 111 and one end of the main rotating motor 110 are fixedly arranged with a driving belt When in use, the main rotating motor 110 rotates, and the hollow chuck 111 and one end of the main rotating motor 110 are fixedly provided with a driving pulley 112, and are movably connected and transmitted by a belt, thereby driving the hollow chuck 111 to rotate, driving the cutting part to rotate, and the stretching cylinder 107 is actuated, thereby driving the cutting arm 105 to swing along the cutting arm articulated shaft seat 104, thereby driving the laser emitter 108 to approach the workpiece to perform cutting or to move away from the workpiece to stop cutting; The cutting main body mechanism 1 is fixedly provided with a cutting fine-tuning mechanism 2 for fine-tuning the distance between the cutter and the workpiece; The cutting body mechanism 1 is fixedly provided with an end contact type dust suction mechanism 3 for absorbing smoke.

[0023] In some embodiments, see Figure 8-9The cutting fine-tuning mechanism 2 includes a closed profile 201, a profile rail 202, a cover plate 203, a fine-tuning drive mechanism 204, a slide 205, and a connecting plate 206; the cutting fine-tuning mechanism 2 is fixedly arranged between the cutting arm 105 and the laser emitter 108, the closed profile 201 is fixedly arranged on the cutting arm 105, and profile rails 202 are fixedly arranged on both sides of the closed profile 201. The fine-tuning drive mechanism 204 is composed of a motor screw pair and is fixedly arranged in the closed profile 201. The slide 205 is fixedly arranged on the fine-tuning drive mechanism 204 and reciprocates linearly along the profile rail 202. The connecting plate 206 is fixedly arranged on the slide 205. The cover plate 203 passes through The connecting plate 206 and the slide 205 are fixedly arranged on the closed profile 201, and the laser emitter 108 is fixedly arranged on the connecting plate 206; when in use, the fine-tuning drive mechanism 204 drives the slide 205 to reciprocate along the profile rail 202 through the linear motion of the motor lead screw, thereby driving the laser emitter 108 to reciprocate along the profile rail 202; by setting up a cutting fine-tuning mechanism, the position of the laser head from the workpiece can be accurately adjusted for textile machinery metal parts of different diameters to ensure cutting depth and cutting accuracy; through the design of the closed profile and the cover plate, while ensuring the movement of the laser head, the sealing of the movement mechanism is guaranteed, thereby improving the service life of the equipment.

[0024] In some embodiments, see Figure 10-13 The end contact dust collection mechanism 3 includes a dust collection main box 301, a dust collection motor 302, a dust collection main line 303, an end connection seat 304, a dust collection main rod 305, a vortex dust collection combined fan 306, a pressurized capillary 312, and a flat-mouthed suction port 313; the dust collection main box 301 is fixedly arranged at the bottom of the cutting fine-tuning mechanism 2, the dust collection motor 302 is fixedly arranged on one side of the dust collection main box 301, the dust collection main line 303 is fixedly arranged on one side of the dust collection main box 301 through the end connection seat 304 and is perpendicular to the axial end of the dust collection motor 302, the dust collection main rod 305 is movably arranged in the dust collection main line 303, and is connected to the dust collection main line 303. The output end of the motor 302 is movably connected through a gear pair, the vortex dust suction combination fan 306 is fixedly arranged on the dust suction main rod 305, the booster tube 312 is fixedly arranged on the dust suction main line 303, and the flat-mouthed suction port 313 is fixedly arranged at one end of the booster tube 312 away from the dust suction main line 303, and is fixedly arranged on one side of the laser emitter 108; when in use, when the laser emitter 108 is cutting, the dust suction motor 302 rotates, and the vortex dust suction combination fan 306 is driven to rotate through the gear pair to generate adsorption force, and the smoke enters the dust suction main line 303 through the flat-mouthed suction port 313 and then enters the external smoke recovery box; In some embodiments, see Fig.12 The vortex dust collection combined fan 306 includes vertical blades 307, a vertical cavity 308, spiral blades 309, a vortex cavity 310, and a conical guide boss 311; the vertical blades 307 are evenly arranged in multiple groups, and a vertical cavity 308 is formed between two groups of the vertical blades 307, and the spiral blades 309 are arranged with the same number of groups as the vertical blades 307, and the ends of each group are flush with the vertical blades 307, and a vortex cavity 310 is formed between the two groups of the spiral blades 309, and each group of the vertical cavity 308 is connected with the vortex cavity 310; the spiral blades 307 are arranged in multiple groups, and the vertical cavity 308 is connected with the vortex cavity 310; 09 A conical guide boss 311 is provided at the center position of one side away from the vertical blade 307; by providing an end contact dust suction mechanism, compared with the conventional dust suction mechanism, the adsorption force is significantly improved, and the smoke adsorption effect is significantly improved, especially the design of the vortex dust suction combination fan, through the vertical cavity formed between the vertical blades and the vortex cavity formed between the spiral blades are connected to each other, and the narrow vortex rotates to form a high-pressure vortex airflow, combined with the booster capillary with reduced diameter, the suction force at the flat-mouth suction port is greatly improved, the dust suction effect is improved, and the smoke generated during the cutting process is effectively absorbed.

[0025] In some embodiments, see Figure 7The dust-free cutting device for processing metal parts of textile machinery also includes a material discharge dust removal mechanism 4, which includes a discharge port 401, a dust shield plate 402, a guide trough 403, a smoke suction port 404, a tail discharge port 405, a tail guide trough 406, a material blanking trolley 407, and a smoke outlet 408; a discharge port 401 is provided on the welding base 101 at the lower side of the laser emitter 108, and a dust shield plate 402 is fixedly provided along the rear side thereof, a guide trough 403 is fixedly provided at the lower side of the discharge port 401, a smoke suction port 404 is provided at the top of the middle position of the guide trough 403, a tail discharge port 405 is provided on the welding base 101 at the stretching cylinder 107, a tail discharge port 405 is fixedly provided at the lower side of the tail discharge port 405, and the guide trough 403 is fixedly provided at the lower side of the tail discharge port 405. , a material dropping trolley 407 is fixedly arranged below the tail material guide trough 406; when in use, the waste particles generated by cutting fall into the material guide trough 403 through the material dropping port 401, and when the cutting work is stopped, a small amount of waste particles splashed inside the equipment are blown by the air gun, fall into the tail material guide trough 406 through the tail material dropping port 405, and finally are gathered and fall onto the material dropping trolley 407. During the processing, the smoke that is not adsorbed by the end contact dust suction mechanism 3 flows into the material guide trough 403 along with the waste particles, and is sucked out through the smoke adsorption port 404; by setting up a material dropping dust removal mechanism, the cutting waste is effectively shielded by the dust shield plate, falls into the material guide trough through the material dropping port, and is adsorbed by a small amount of smoke during the falling process, which can prevent the smoke from flowing out through the material guide trough, thereby improving the overall dust-free effect of the equipment.

[0026] In some embodiments, see Figure 14-16The dust-free cutting device for processing metal parts of textile machinery also includes a multi-channel negative pressure suction mechanism 5, which includes a negative pressure box 501, a sealing gasket 502, an adsorption port 503, an adsorption pipeline 504, an axial flow fan 505, an adsorption main pipeline 506, an adsorption box 507, and a self-rotating adsorption mechanism 508; the negative pressure box 501 is fixedly arranged on the top of the protective cover 102, and is arranged between the two through the sealing gasket 502; the negative pressure box 501 is fixedly provided with multiple groups of the adsorption ports 503 connected in parallel to the adsorption pipeline 50 4. The axial flow fan 505 and the adsorption box 507 are fixedly arranged on the welding base 101. One end of the adsorption main pipeline 506 is connected to the adsorption pipeline 504 and the smoke adsorption port 404, and the other end is connected to the axial flow fan 505. The output end of the axial flow fan 505 is connected to the adsorption box 507 through the pipeline. A self-rotating adsorption mechanism 508 is fixedly arranged in the adsorption box 507. The self-rotating adsorption mechanism 508 includes an adsorption shaft 509, a cylindrical adsorption body 510, and a square adsorption body 511. The attached shaft 509 is provided with multiple groups. The square adsorbents 511 are arranged in a matrix in the adsorption box 507 and are movably arranged on the bottom surface of the adsorption box 507. A cylindrical adsorbent 510 is fixedly sleeved on each group of the adsorption rotating shafts 509. The multiple groups of the cylindrical adsorbents 510 are tangent to each other. The square adsorbents 511 are fixedly arranged on the side of the multiple groups of the cylindrical adsorbents 510 away from the axial flow fan 505. When in use, the axial flow fan 505 works to suck out a small amount of smoke dispersed inside the protective cover 102 through the negative pressure box 501 and the adsorption pipeline 504, and another way is sucked out through the smoke adsorption port 404, and is collected to The adsorption main pipeline 506 enters the adsorption box 507 through the axial flow fan 505, and the pressurized flue gas drives the adsorption shaft 509 with the cylindrical adsorbent 510 to rotate, and then is discharged after the square adsorbent 511; by setting a multi-channel negative pressure suction mechanism, a small part of the flue gas that is not absorbed stays in the protective cover and is adsorbed by the multi-channel negative pressure suction mechanism, which ensures the effective absorption of the flue gas during the internal processing of the equipment, and ensures that the equipment is dust-free and smoke-free when the equipment protection is opened for loading and unloading, effectively preventing the cutting dust and smoke from harming the human body. By setting a self-rotating adsorption mechanism, when the pressurized flue gas passes through the self-rotating adsorption mechanism, it is driven by the pressure of the adsorbed flue gas, and the adsorption shaft drives the cylindrical adsorbent to rotate at the bottom of the adsorption box, causing the particles stuck on the cylindrical adsorbent to rub and vibrate and fall off, effectively increasing the service life of the self-rotating adsorption mechanism, reducing the replacement frequency, and reducing the maintenance cost.

[0027] In some embodiments, see Fig.17The dust-free cutting device for processing metal parts of textile machinery also includes a follow-up scraping mechanism 6, which includes a scraper cylinder seat 601, a scraper cylinder 602, a scraper shaft 603, a sharp-angle scraper 604, a scraper blade 605, and an auxiliary wheel 606; the scraper cylinder seat 601 is fixedly arranged on the welding base 101, the scraper cylinder 602 is fixedly arranged on the scraper cylinder seat 601, the scraper shaft 603 is fixedly arranged on the scraper cylinder 602, the sharp-angle scraper 604 is fixedly arranged on the scraper shaft 603, and the sharp-angle Scraper blades 605 are arranged on both sides of the scraper 604, and the auxiliary wheels 606 are fixedly arranged on both sides of the scraper shaft 603; when in use, when cutting starts, the scraper cylinder 602 is actuated to push the pointed scraper 604 close to the cutting seam, and the scraper blades 605 arranged on both sides of the pointed scraper 604 scrape the cutting residues on the workpiece on both sides of the cutting seam; by setting a follow-up scraping mechanism, the pointed scraper and the scraper blade, and the scraper blades on both sides of the pointed scraper symmetrically scrape the slag on both sides of the cutting seam, effectively removing the residue on the surface of the workpiece and improving the appearance quality of the product cut by the equipment.

[0028] In some embodiments, see Fig.18The dust-free cutting device for processing metal parts of textile machinery also includes an auxiliary feeding mechanism 7, which includes a feeding support frame 701, a servo drive mechanism 702, a feeding seat 703, a support wheel seat 704, an adjusting screw 705, a support wheel 706, a pressure wheel cylinder seat 707, a pressure wheel cylinder 708, a pressure wheel slide 709, a pressure wheel seat 710, and a pressure wheel 711; the feeding support frame 701 is fixedly arranged on one side of the welding base 101, the servo drive mechanism 702 is composed of a motor screw pair and a guide rail pair, and is fixedly arranged on the feeding support frame 701, the feeding seat 703 is fixedly arranged on the servo drive mechanism 702, and the adjusting screw 705 is provided with multiple groups, which are movably arranged on both sides of the feeding seat 703, and a support wheel seat 704 is fixedly arranged on the top of each group of the adjusting screws 705, and two groups of support wheels 706 are movably arranged on each group of the support wheel seat 704. There are two groups of wheel cylinder seats 707, which are symmetrically fixed on both sides of the feeding support frame 701, and a pressure wheel cylinder 708 is fixed thereon, and the pressure wheel slide bar 709 is fixedly set at the output end of the pressure wheel cylinder 708. The middle position of the pressure wheel seat 710 is movably hinged with the feeding seat 703, one end is movably hinged with the pressure wheel slide bar 709, and the other end is movably provided with a pressure wheel 711; when in use, the workpiece is placed on the support wheels 706 on the multiple groups of support wheel seats 704, and the pressure wheel cylinder 708 drives the pressure wheel seat 710 to rotate on the feeding seat 703 through the pressure wheel slide bar 709, drives the pressure wheel 711 to press the workpiece, and the servo drive mechanism 702 moves linearly along the axial direction of the hollow chuck 111 to feed the material; by setting the auxiliary feeding mechanism, the feeding accuracy is effectively improved, and the servo drive mechanism is used for accurate feeding, thereby improving the processing accuracy of the product.

[0029] In some embodiments, see Fig.19The dust-free cutting device for processing metal parts of textile machinery also includes an automatic unloading mechanism 8, which includes an unloading platform 801, an unloading cantilever beam 802, a sliding rod cylinder 803, a push rod cylinder 804, a corner cylinder 805, a double-headed cylinder 806, a clamping seat 807, and a clamping plate 808; a unloading platform 801 is fixedly arranged on one side of the top of the welding base 101, the unloading cantilever beam 802 is fixedly arranged on the inner wall of the protective cover 102, the sliding rod cylinder 803 is fixedly arranged on the unloading cantilever beam 802, the push rod cylinder 804 is fixedly arranged on the output end of the sliding rod cylinder 803, the corner cylinder 805 is fixedly arranged on the output end of the push rod cylinder 804, and the double-headed cylinder 806 is fixedly arranged on the corner At the output end of the cylinder 805, there are two groups of gripper seats 807, which are respectively fixed on the output ends on both sides of the double-headed cylinder 806, and each group of gripper seats 807 is fixed with a clamping plate 808; when in use, the sliding rod cylinder 803 drives the clamping plate 808 to move left and right, the push rod cylinder 804 drives the clamping plate 808 to move up and down, the corner cylinder 805 drives the clamping plate 808 to rotate vertically, and the double-headed cylinder 806 drives the two groups of clamping plates 808 to move closer or away to transfer the workpiece; by setting an automatic unloading mechanism, after cutting is completed, the material is clamped and placed on the unloading table by the automatic unloading mechanism, which is convenient for batch processing, and there is no need to stop the machine for manual material collection many times, which wastes manpower, improves the degree of automation of the equipment, and at the same time reduces the intensity of manual labor.

[0030] A method for using a dust-free cutting device for processing metal parts of textile machinery comprises the following steps: S1. The main rotating motor 110 rotates, and the hollow chuck 111 and one end of the main rotating motor 110 are fixedly provided with a driving pulley 112, and are movably connected and transmitted through a belt, thereby driving the hollow chuck 111 to rotate, driving the cutting part to rotate, and the stretching cylinder 107 is actuated, thereby driving the cutting arm 105 to swing along the cutting arm articulated shaft seat 104, thereby driving the laser emitter 108 to approach the workpiece to perform cutting or to move away from the workpiece to stop cutting; S2, the fine-tuning drive mechanism 204 drives the slide 205 to reciprocate along the profile rail 202 through the linear motion of the motor screw, thereby driving the laser emitter 108 to reciprocate along the profile rail 202; S3, when the laser transmitter 108 is cutting, the dust suction motor 302 rotates, and drives the vortex dust suction combination fan 306 to rotate through the gear pair, generating adsorption force, and the smoke enters the dust suction main line 303 through the flat mouth suction port 313 and then enters the external smoke recovery box; S4, the waste particles generated by cutting fall into the guide trough 403 through the material discharge port 401. When the cutting work is stopped, a small amount of waste particles splashed inside the equipment are blown by the air gun and fall into the tail material discharge port 405 through the tail material discharge port 405. Finally, they are all collected and fall into the material discharge trolley 407. During the processing, the smoke that is not adsorbed by the end contact dust suction mechanism 3 flows into the guide trough 403 along with the waste particles and is sucked out through the smoke adsorption port 404; S5, the axial flow fan 505 works to suck out a small amount of smoke dispersed inside the protective cover 102 through the negative pressure box 501 and the adsorption pipeline 504, and another part is sucked out through the smoke adsorption port 404, and is collected to the adsorption main pipeline 506, and enters the adsorption box 507 through the axial flow fan 505. The pressurized smoke drives the adsorption shaft 509 with the cylindrical adsorption body 510 to rotate, and then is discharged after the square adsorption body 511; S6. When cutting starts, the scraper cylinder 602 is actuated to push the pointed scraper 604 close to the cutting seam, and the scraper blades 605 arranged on both sides of the pointed scraper 604 scrape the cutting residues on the workpiece on both sides of the cutting seam; S7, the workpiece is placed on the supporting wheels 706 on the multiple groups of supporting wheel seats 704, the pressing wheel cylinder 708 drives the pressing wheel seat 710 to hinge and rotate on the feeding seat 703 through the pressing wheel slide rod 709, drives the pressing wheel 711 to press the workpiece, and the servo drive mechanism 702 moves linearly along the axis direction of the hollow chuck 111 to feed the material; S8, the slide cylinder 803 drives the clamping plate 808 to move left and right, the push rod cylinder 804 drives the clamping plate 808 to move up and down, the corner cylinder 805 drives the clamping plate 808 to rotate vertically, and the double-head cylinder 806 drives the two groups of clamping plates 808 to move closer or farther to transfer the workpiece; Obviously, the above embodiments are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.

Claims

1. A dust-free cutting device for processing metal parts of textile machinery, characterized in that: The invention comprises a cutting main body mechanism (1), wherein the cutting main body mechanism (1) comprises a welding base (101), a protective cover (102), a cutting arm hinge base (103), a cutting arm hinge shaft seat (104), a cutting arm (105), a tail hinge plate (106), a stretching cylinder (107), a laser emitter (108), a main rotating motor base (109), a main rotating motor (110), a hollow chuck (111), and a driving pulley (112); the protective cover (102) is fixedly arranged on the welding base (101), the cutting arm hinge base (103) is fixedly arranged at a middle position of the top surface of the welding base (101), two groups of the cutting arm hinge shaft seats (104) are provided and fixedly arranged on the cutting arm hinge base (103), and the cutting arm (105) is movably arranged between the two groups of the cutting arm hinge shaft seats (104) and is movably hinged to the two groups of the cutting arm hinge shaft seats (104) through a short shaft. The tail hinge plate (106) is fixedly arranged at one end of the cutting arm (105) in the cutting arm hinge shaft seat (104); one end of the stretching cylinder (107) is movably hinged to the welding base (101), and the other end is movably hinged to the tail hinge plate (106); the laser emitter (108) is fixedly arranged at one end of the cutting arm (105) away from the tail hinge plate (106); the main rotating motor base (109) is fixedly arranged on the side of the welding base (101); the main rotating motor (110) is fixedly arranged on the main rotating motor base (109); the hollow chuck (111) is fixedly arranged on the welding base (101), and its axis is parallel to the axis of the main rotating motor (110); one end of the hollow chuck (111) and the main rotating motor (110) are both fixedly arranged with a driving pulley (112), and are movably connected and driven by a belt; The cutting main body mechanism (1) is fixedly provided with a cutting fine-adjusting mechanism (2) for fine-adjusting the position of the cutter from the workpiece; An end contact type dust suction mechanism (3) for absorbing smoke is fixedly arranged on the cutting main body mechanism (1).

2. A dust-free cutting device for processing metal parts of textile machinery according to claim 1, characterized in that: The cutting fine-tuning mechanism (2) comprises a closed profile (201), a profile rail (202), a cover plate (203), a fine-tuning drive mechanism (204), a slide seat (205), and a connecting plate (206); the cutting fine-tuning mechanism (2) is fixedly arranged between the cutting arm (105) and the laser emitter (108); the closed profile (201) is fixedly arranged on the cutting arm (105); profile rails (202) are fixedly arranged on both sides of the closed profile (201); and the fine-tuning drive mechanism (204) is fixedly arranged between the cutting arm (105) and the laser emitter (108). The invention comprises a motor screw pair, which is fixedly arranged in the closed profile (201); the slide seat (205) is fixedly arranged on the fine adjustment drive mechanism (204) and reciprocates linearly along the profile rail (202); the connecting plate (206) is fixedly arranged on the slide seat (205); the cover plate (203) passes between the connecting plate (206) and the slide seat (205) and is fixedly arranged on the closed profile (201); and the laser emitter (108) is fixedly arranged on the connecting plate (206).

3. A dust-free cutting device for processing metal parts of textile machinery according to claim 2, characterized in that: The end contact type dust collection mechanism (3) comprises a dust collector main box (301), a dust collection motor (302), a dust collection main line (303), an end connection seat (304), a dust collection main rod (305), a vortex dust collection combined fan (306), a pressurized capillary tube (312), and a flat-mouthed suction port (313); the dust collector main box (301) is fixedly arranged at the bottom of the cutting fine adjustment mechanism (2), the dust collection motor (302) is fixedly arranged at one side of the dust collector main box (301), and the dust collection main line (303) is fixedly arranged at the dust collector main box (301) via the end connection seat (304). 01) one side is perpendicular to the shaft end of the dust suction motor (302), the dust suction main rod (305) is movably arranged in the dust suction main line (303), and is movably connected to the output end of the dust suction motor (302) through a gear pair, the vortex dust suction combination fan (306) is fixedly arranged on the dust suction main rod (305), the booster tube (312) is fixedly arranged on the dust suction main line (303), and the flat-mouth suction port (313) is fixedly arranged at one end of the booster tube (312) away from the dust suction main line (303), and is fixedly arranged on one side of the laser emitter (108).

4. A dust-free cutting device for processing metal parts of textile machinery according to claim 3, characterized in that: The vortex dust collecting combined fan (306) comprises vertical blades (307), a vertical cavity (308), spiral blades (309), a vortex cavity (310), and a conical flow guide boss (311); the vertical blades (307) are evenly arranged in a plurality of groups, a vertical cavity (308) is formed between two groups of the vertical blades (307), the spiral blades (309) are arranged in the same number of groups as the vertical blades (307), and the end of each group is flush with the vertical blades (307), a vortex cavity (310) is formed between the two groups of the spiral blades (309), and each group of the vertical cavity (308) is connected to the vortex cavity (310); a conical flow guide boss (311) is arranged at the center of a side of the spiral blade (309) away from the vertical blade (307).

5. The dust-free cutting device for processing metal parts of textile machinery according to claim 4, characterized in that: The dust-free cutting device for processing metal parts of textile machinery further comprises a material discharge dust removal mechanism (4), wherein the material discharge dust removal mechanism (4) comprises a material discharge port (401), a dust shield (402), a material guide trough (403), a smoke suction port (404), a tail material discharge port (405), a tail material guide trough (406), a material discharge trolley (407), and a smoke outlet (408); the welding base (101) is provided with a material discharge port (401) located below the laser emitter (108), and a fixed device is provided along the rear side thereof. A dust shield (402) is provided, a material guide trough (403) is fixedly provided at the lower side of the material discharge port (401), a smoke suction port (404) is provided at the middle top of the material guide trough (403), a tail material discharge port (405) is provided on the welding base (101) at the stretching cylinder (107), a tail material guide trough (406) is fixedly provided at the lower side of the tail material discharge port (405), and a material discharge trolley (407) is fixedly provided below the material guide trough (403) and the tail material guide trough (406).

6. The dust-free cutting device for processing metal parts of textile machinery according to claim 5, characterized in that: The dust-free cutting device for processing metal parts of textile machinery further comprises a multi-channel negative pressure suction mechanism (5), wherein the multi-channel negative pressure suction mechanism (5) comprises a negative pressure box (501), a sealing gasket (502), an adsorption port (503), an adsorption pipeline (504), an axial flow fan (505), an adsorption main pipeline (506), an adsorption box (507), and a self-rotating adsorption mechanism (508); the negative pressure box (501) is fixedly arranged on the top of the protective cover (102) and is arranged between the two via the sealing gasket (502); the negative pressure box (501) is fixedly provided with a plurality of groups of the adsorption ports (503) which are connected in parallel to the adsorption pipeline (504); the axial flow fan (505) and the adsorption box (507) are fixedly arranged on the welding base (101); one end of the adsorption main pipeline (506) is connected to the adsorption pipeline (504); , connected to the smoke adsorption port (404), and the other end is connected to the axial flow fan (505), the output end of the axial flow fan (505) is connected to the adsorption box (507) through a pipeline, and a self-rotating adsorption mechanism (508) is fixedly arranged in the adsorption box (507), and the self-rotating adsorption mechanism (508) includes an adsorption shaft (509), a cylindrical adsorption body (510), and a square adsorption body (511), and the attached shafts (509) are provided in multiple groups, which are arranged in a matrix in the adsorption box (507) and are movably arranged on the bottom surface of the adsorption box (507), and a cylindrical adsorption body (510) is fixedly sleeved on each group of the adsorption shafts (509), and the multiple groups of cylindrical adsorption bodies (510) are tangent to each other, and the square adsorption body (511) is fixedly arranged on the side of the multiple groups of cylindrical adsorption bodies (510) away from the axial flow fan (505).

7. A dust-free cutting device for processing metal parts of textile machinery according to claim 6, characterized in that: The dust-free cutting device for processing metal parts of textile machinery further comprises a follow-up scraping mechanism (6), wherein the follow-up scraping mechanism (6) comprises a scraper cylinder seat (601), a scraper cylinder (602), a scraper shaft (603), a pointed scraper (604), a scraper blade (605), and an auxiliary wheel (606); the scraper cylinder seat (601) is fixedly arranged on the welding base (101), the scraper cylinder (602) is fixedly arranged on the scraper cylinder seat (601), the scraper shaft (603) is fixedly arranged on the scraper cylinder (602), the pointed scraper (604) is fixedly arranged on the scraper shaft (603), scraper blades (605) are arranged on both sides of the pointed scraper (604), and the auxiliary wheels (606) are fixedly arranged on both sides of the scraper shaft (603).

8. The dust-free cutting device for processing metal parts of textile machinery according to claim 7, characterized in that: The dust-free cutting device for processing metal parts of textile machinery further comprises an auxiliary feeding mechanism (7), wherein the auxiliary feeding mechanism (7) comprises a feeding support frame (701), a servo drive mechanism (702), a feeding seat (703), a support wheel seat (704), an adjusting screw (705), a support wheel (706), a pressure wheel cylinder seat (707), a pressure wheel cylinder (708), a pressure wheel slide rod (709), a pressure wheel seat (710), and a pressure wheel (711); the feeding support frame (701) is fixedly arranged on one side of the welding base (101); the servo drive mechanism (702) is composed of a motor screw pair and a guide rail pair, and is fixedly arranged on the feeding support frame (701); and the feeding seat (703) is fixedly arranged on the servo drive mechanism ( 702), the adjusting screw rods (705) are provided with a plurality of groups, which are movably arranged on both sides of the feeding seat (703), a supporting wheel seat (704) is fixedly arranged on the top of each group of the adjusting screw rods (705), and two groups of supporting wheels (706) are movably arranged on each group of the supporting wheel seat (704), two groups of the pressure wheel cylinder seats (707) are provided, which are symmetrically fixedly arranged on both sides of the feeding support frame (701), and a pressure wheel cylinder (708) is fixedly arranged thereon, the pressure wheel slide bar (709) is fixedly arranged at the output end of the pressure wheel cylinder (708), the middle position of the pressure wheel seat (710) is movably hinged to the feeding seat (703), one end is movably hinged to the pressure wheel slide bar (709), and the other end is movably provided with a pressure wheel (711).

9. A dust-free cutting device for processing metal parts of textile machinery according to claim 8, characterized in that: The dust-free cutting device for processing metal parts of textile machinery further comprises an automatic unloading mechanism (8), wherein the automatic unloading mechanism (8) comprises an unloading platform (801), an unloading cantilever beam (802), a slide rod cylinder (803), a push rod cylinder (804), an angle cylinder (805), a double-head cylinder (806), a clamping seat (807), and a clamping plate (808); a unloading platform (801) is fixedly arranged on one side of the top of the welding base (101), the unloading cantilever beam (802) is fixedly arranged on the inner side wall of the protective cover (102), and the The sliding rod cylinder (803) is fixedly arranged on the unloading cantilever beam (802), the pushing rod cylinder (804) is fixedly arranged on the output end of the sliding rod cylinder (803), the corner cylinder (805) is fixedly arranged on the output end of the pushing rod cylinder (804), the double-head cylinder (806) is fixedly arranged on the output end of the corner cylinder (805), and the clamping seat (807) is provided with two groups, which are respectively fixedly arranged on the output ends of both sides of the double-head cylinder (806), and each group of the clamping seat (807) is fixedly provided with a clamping plate (808).

10. The method for using the dust-free cutting device for processing metal parts of textile machinery according to claim 9, characterized in that: The steps include: S1, the main rotating motor (110) rotates, the hollow chuck (111) and one end of the main rotating motor (110) are both fixedly provided with a driving pulley (112), and are movably connected and transmitted via a belt, thereby driving the hollow chuck (111) to rotate, driving the cutting part to rotate, and the stretching cylinder (107) is actuated, thereby driving the cutting arm (105) to swing along the cutting arm articulated shaft seat (104), thereby driving the laser emitter (108) to approach the workpiece to perform cutting or to move away from the workpiece to stop cutting; S2, the fine-tuning drive mechanism (204) drives the slide seat (205) to move back and forth linearly along the profile rail (202) through the linear motion of the motor screw rod, thereby driving the laser emitter (108) to move back and forth linearly along the profile rail (202); S3, when the laser emitter (108) is cutting, the dust suction motor (302) rotates, and drives the vortex dust suction combination fan (306) to rotate through the gear pair, thereby generating adsorption force, and the smoke enters the dust suction main line (303) through the flat-mouth suction port (313) and then enters the external smoke recovery box; S4, waste particles generated by cutting fall into the guide trough (403) through the material discharge port (401); when the cutting operation is stopped, a small amount of waste particles splashing inside the equipment are blown by the air gun and fall into the tail material discharge port (405) into the tail material guide trough (406), and finally all fall into the material discharge trolley (407); during the processing, the smoke that is not adsorbed by the end contact dust suction mechanism (3) flows into the guide trough (403) along with the waste particles and is sucked out through the smoke adsorption port (404); S5, the axial flow fan (505) works to suck out a small amount of smoke dispersed inside the protective cover (102) through the negative pressure box (501) and the adsorption pipeline (504), and another part is sucked out through the smoke adsorption port (404), and is collected in the adsorption main pipeline (506), and enters the adsorption box (507) through the axial flow fan (505), and the pressurized smoke pushes the adsorption shaft (509) with the cylindrical adsorption body (510) to rotate, and is then discharged after passing through the square adsorption body (511); S6. When cutting begins, the scraper cylinder (602) is activated to push the pointed scraper (604) close to the cutting seam, and the scraper blades (605) arranged on both sides of the pointed scraper (604) scrape the cutting residues on the workpiece on both sides of the cutting seam; S7, the workpiece is placed on the support wheels (706) on the plurality of support wheel seats (704), the pressure wheel cylinder (708) drives the pressure wheel seat (710) to rotate on the feeding seat (703) through the pressure wheel slide bar (709), drives the pressure wheel (711) to press the workpiece, and the servo drive mechanism (702) moves linearly along the axis direction of the hollow chuck (111) to feed the material; S8. The slide cylinder (803) drives the clamping plate (808) to move left and right, the push rod cylinder (804) drives the clamping plate (808) to move up and down, the corner cylinder (805) drives the clamping plate (808) to rotate vertically, and the double-head cylinder (806) drives the two groups of clamping plates (808) to move closer or farther to transfer the workpiece.

Citation Information

Patent Citations

  • Dust-free cutting device

    CN220259742U

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    CN101829878A

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