Mine spray dust suppression system with efficient dust suppression function

By using a spray dust reduction system combining atomization nozzle and vacuum cleaner in the mine, the problems of spray uniformity and dust flying are solved, and efficient dust reduction effect is achieved, which is suitable for the operating environment in the mine.

CN222228603UActive Publication Date: 2024-12-24SHANXI POLY HESHENG COAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422879010.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2024-12-24
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The spraying mist of existing mine blowers has poor uniformity, small spray area, and dust is easy to fly everywhere, making it difficult to achieve the dust reduction effect quickly and effectively.

Method used

A mine spray dust reduction system including atomization nozzle, vacuum cleaner, support arm and central controller was designed. Water mist was sprayed through a high-pressure water supply mechanism and combined with a negative pressure vacuum cleaner mechanism, and large-area uniform spraying was achieved using a planar frame and The negative pressure absorption of dust, and the central controller adjusts the spraying and vacuuming speed according to the wind direction and dust concentration.

Benefits of technology

It improves the uniformity and spray area of ​​spraying water mist, reduces dust flying, significantly improves the dust reduction speed and effect, and is suitable for excavation and transportation work in mines.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222228603U_ABST
    Figure CN222228603U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of mine dust falling, and provides a mine spraying dust falling system with an efficient dust falling function, an atomizing nozzle is connected with a water storage tank through a high-pressure water supply mechanism, a dust suction nozzle is connected with an air filtering mechanism through a negative-pressure dust suction mechanism, and a supporting arm is connected to a supporting base and extends outwards in the horizontal direction. Plane frame bodies which oppositely extend outwards are arranged on the two sides of the supporting arm, the atomizing nozzles are arranged on the bottom faces of the plane frame bodies in an array mode, the dust collection nozzles are arranged on the top faces of the plane frame bodies in an array mode, and the central controller is in control connection with the high-pressure water supply mechanism and the negative-pressure dust collection mechanism. According to the mine spraying and dust falling system, water mist is sprayed through the atomizing nozzles, dust in air below the surface plate frame is humidified, dust in the air near the surface plate frame is absorbed through the dust suction nozzles in a negative pressure mode, flying of the dust is reduced, the large-area uniform spraying characteristic of the surface plate frame is combined, and the efficient dust falling function is achieved; and the requirements of mine production operation are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mine dust reduction, and in particular provides a mine spray dust reduction system with a high-efficiency dust reduction function. Background Art

[0002] my country's coal reserves rank first in the world, and coal energy plays an important role in social development and economic construction. During the mining and transportation of coal in the mine, a large amount of dust containing coal particles will be generated, which not only affects the breathing air environment of workers, but also creates hidden dangers of combustion and explosion. Therefore, according to the requirements of safe production and clean production put forward by the state, effective dust reduction in mines is needed to improve the air environment in mines and improve the safety of workers' operations.

[0003] At present, dust reduction in mines is mainly achieved by spraying water mist through nozzles. The uniformity of the water mist sprayed by the nozzles is poor, the spraying area is small, and the spraying process easily causes dust disturbance and flies everywhere, making it difficult to achieve dust reduction effects quickly and effectively. Utility Model Content

[0004] To this end, the utility model provides a mine spray dust reduction system with high-efficiency dust reduction function to improve the uniformity and spraying area of ​​the sprayed water mist, solve the problem of dust flying everywhere during the spray dust removal process, and improve the dust reduction speed and effect.

[0005] The utility model provides a mine spray dust reduction system with high-efficiency dust reduction function, including an atomizing nozzle, a dust suction nozzle, a support arm and a central controller. The atomizing nozzle is connected to a water storage tank through a high-pressure water supply mechanism; the dust suction nozzle is connected to an air filtering mechanism through a negative pressure dust suction mechanism; the support arm is connected to a support base and extends outward in a horizontal direction, and two sides of the support arm are provided with a relatively extending plane frame, the atomizing nozzle array is arranged on the bottom surface of the plane frame, and the dust suction nozzle array is arranged on the top surface of the plane frame; the central controller is controlled and connected with the high-pressure water supply mechanism and the negative pressure dust suction mechanism.

[0006] Optionally, the planar frame is a planar frame structure, and an air passage is provided between the atomizing nozzle and the dust suction nozzle to achieve negative pressure absorption of dust flying above the planar frame structure.

[0007] Optionally, a first planar frame and a second planar frame are arranged opposite to each other on both sides of the support arm, the atomizing nozzle array is arranged on the bottom surfaces of the first planar frame and the second planar frame, and the dust suction nozzle array is arranged on the top surfaces of the first planar frame and the second planar frame.

[0008] Optionally, the first planar frame is connected to one side of the support arm via a first hinge whose rotation axis is parallel to the length direction of the support arm, and the second planar frame is connected to the other side of the support arm via a second hinge whose rotation axis is parallel to the length direction of the support arm.

[0009] Optionally, the support arm is provided with a first linear cylinder for driving the first planar frame to rotate around a first hinge, and a second linear cylinder for driving the second planar frame to rotate around a second hinge. The central controller is respectively controlled and connected to the first linear cylinder and the second linear cylinder, and is configured to independently adjust the angles of the first planar frame and the second planar frame, so as to facilitate the angle adjustment of the planar frames according to the direction of dust flying.

[0010] Optionally, the mine spray dust suppression system also includes a wind direction monitor, which is connected to the central controller signal and is configured to control the first linear cylinder and the second linear cylinder according to the received wind direction monitoring information to adjust the deployment angle of the planar frame.

[0011] Optionally, the mine spray dust reduction system is also provided with a dust concentration monitor, and the central controller is connected to the dust concentration monitor signal, and the central controller controls the water supply speed of the high-pressure water supply mechanism and the dust suction speed of the negative pressure dust suction mechanism according to the received dust concentration monitoring information.

[0012] Optionally, the high-pressure water supply mechanism includes a high-pressure water pump, the high-pressure water pump is connected to each atomizing nozzle via a water flow regulating valve, and the central controller is control-connected to the water flow regulating valve.

[0013] Optionally, the negative pressure dust suction mechanism includes a negative pressure air pump, the negative pressure air pump is connected to each dust suction nozzle through an air flow regulating valve, and the central controller is controllably connected to the air flow regulating valve.

[0014] Optionally, the support base is provided with a turntable that rotates around a vertical center axis, the support base is provided with a motor that drives the turntable to rotate circumferentially around the vertical center axis, the support arm is connected to the turntable, and the central controller is configured to control the motor according to the received wind direction monitoring information to adjust the support arm to a windward angle.

[0015] The beneficial effects of the mine spray dust reduction system with high-efficiency dust reduction function provided by the utility model are mainly reflected in:

[0016] Water mist is sprayed through the atomizing nozzle to humidify the dust in the air below the flat plate frame, causing the dust to fall to the ground; at the same time, the negative pressure of the dust suction nozzle absorbs the dust in the air above the flat plate frame, and causes the dust above to float toward the flat plate frame, reducing the dust flying everywhere. The two are combined with the flat plate frame to achieve large-area uniform spraying characteristics, effectively improving the dust removal speed, and are suitable for dust reduction during excavation and transportation work in mines. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which constitute a part of the specification, describe embodiments of the present invention and are used together with the specification to explain the principles of the present invention. With reference to the accompanying drawings, the present invention can be more clearly understood according to the following detailed description, in which:

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of a mine spray dust reduction system with a high-efficiency dust reduction function provided by an embodiment of the utility model;

[0019] Figure 2 It is a front view of a mine spray dust suppression system with high-efficiency dust suppression function provided by an embodiment of the utility model;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the first plane frame provided according to an embodiment of the utility model;

[0021] Figure 4 This is a control principle block diagram of a mine spray dust reduction system with high-efficiency dust reduction function provided by an embodiment of the utility model;

[0022] Figure 5 It is a schematic diagram of the state after the plane frame angle of the mine spray dust suppression system with high-efficiency dust suppression function is adjusted;

[0023] Figure 6 A schematic diagram of another state of the provided mine spray dust suppression system with high-efficiency dust suppression function after the plane frame angle is adjusted.

[0024] Description of the accompanying drawings:

[0025] 11-support base, 12-turntable, 13-support arm, 14-motor;

[0026] 21-first plane frame, 22-second plane frame, 23-first linear cylinder, 24-second linear cylinder;

[0027] 31- atomizing nozzle, 32- high pressure water pump, 33- water flow regulating valve, 34- water storage tank;

[0028] 41-dust suction nozzle, 42-negative pressure air pump, 43-air flow regulating valve, 44-air filtering mechanism;

[0029] 51-central controller, 52-dust concentration monitor, 53-wind direction monitor. DETAILED DESCRIPTION

[0030] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and does not constitute any limitation on the present invention and its application or use. The present invention can be implemented in many different forms and is not limited to the embodiments herein. In the present invention, when a specific device is described as being between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0031] like Figures 1 to 6 As shown, the utility model provides an embodiment of a mine spray dust reduction system with a high-efficiency dust reduction function, wherein a support arm 13 is connected to a support base 11 and extends outward in a horizontal direction, and relatively outwardly extending planar frames are arranged on both sides of the support arm 13, wherein the planar frames are planar frame structures, and an air passage is arranged between the atomizing nozzle 31 and the dust suction nozzle 41.

[0032] The atomizing nozzles 31 are arranged in an array on the bottom surface of the planar frame, and the atomizing nozzles 31 are connected to the water tank 34 through a high-pressure water supply mechanism. The dust suction nozzles 41 are arranged in an array on the top surface of the planar frame, and the dust suction nozzles 41 are connected to the air filtering mechanism 44 through a negative pressure dust suction mechanism, and the central controller 51 is controlled and connected with the high-pressure water supply mechanism and the negative pressure dust suction mechanism. The central controller 51 can be an industrial computer, a PLC programmable controller, or an intelligent control device. During implementation, the central controller is connected to a command input port and a remote control handle to facilitate the work control of the system.

[0033] The working principle of this mine spray dust suppression system with high dust suppression function:

[0034] The high-pressure water supply mechanism sprays water mist through the atomizing nozzle to humidify the dust in the air below the flat plate frame and make the dust fall to the ground. The negative pressure dust suction mechanism absorbs the dust in the air above the flat plate frame through the negative pressure of the dust suction nozzle and collects it through the air filtration mechanism. The negative pressure suction makes the dust above float to the flat plate frame and reduces the dust flying around.

[0035] Spray dust suppression and negative pressure dust collection work simultaneously, combined with the flat plate frame to achieve large-area operation characteristics, which can effectively increase the dust removal speed, improve the working air quality, and improve working safety.

[0036] The high-pressure water supply mechanism includes a high-pressure water pump 32 , which is connected to each atomizing nozzle 31 via a water flow regulating valve 33 , and the central controller 51 is control-connected to the water flow regulating valve 33 .

[0037] The negative pressure dust suction mechanism includes a negative pressure air pump 42 , which is connected to each dust suction nozzle 41 via an air flow regulating valve 43 , and the central controller 51 is controllably connected to the air flow regulating valve 43 .

[0038] The mine spray dust suppression system is also provided with a dust concentration monitor 52, and the central controller 51 is connected to the dust concentration monitor 52 by signal. The central controller 51 controls the water supply speed of the high-pressure water supply mechanism and the dust suction speed of the negative pressure dust suction mechanism according to the received dust concentration monitoring information. Specifically, when the dust concentration is high, the water supply speed and the dust suction speed are increased, and vice versa, when the dust concentration is low, the water supply speed and the dust suction speed are reduced to adapt to the change of dust concentration.

[0039] The mine spray dust reduction system also includes a wind direction monitor 53. The support base 11 is provided with a turntable 12 that rotates around a vertical center axis. The support base 11 is provided with a motor 14 that drives the turntable 12 to rotate circumferentially around the vertical center axis. The support arm 13 is connected to the turntable 12. The central controller 51 is configured to control the motor 14 according to the received wind direction monitoring information to adjust the support arm 13 to a windward angle so that the sprayed water mist is directed in the direction of the dust, effectively humidifying the dust, and timely absorbing the dust floating in the wind direction with negative pressure, thereby improving the dust reduction effect.

[0040] In some embodiments, a first planar frame 21 and a second planar frame 22 are arranged opposite to each other on both sides of the support arm 13, the atomizing nozzles 31 are arranged in an array on the bottom surfaces of the first planar frame 21 and the second planar frame 22, and the dust suction nozzles 41 are arranged in an array on the top surfaces of the first planar frame 21 and the second planar frame 22.

[0041] Furthermore, the first planar frame 21 is connected to one side of the support arm 13 via a first hinge whose rotation axis is parallel to the length direction of the support arm 13, and the second planar frame 22 is connected to the other side of the support arm 13 via a second hinge whose rotation axis is parallel to the length direction of the support arm 13. Furthermore, the support arm 13 is provided with a first linear cylinder 23 for driving the first planar frame 21 to rotate around the first hinge, and a second linear cylinder 24 for driving the second planar frame 22 to rotate around the second hinge. The central controller 51 is respectively controlled and connected to the first linear cylinder 23 and the second linear cylinder 24, and is configured to independently adjust the angles of the first planar frame 21 and the second planar frame 22. This is to facilitate the adjustment of the angles of the first planar frame 21 and the second planar frame 22 respectively, to adjust the directions and angles of the two, and to adjust the spraying and dust collection angles and coverage range, so as to better perform dust reduction operations. For example, in Figure 1 On the basis of the plane frame being in a horizontal state, adjust to Figure 5The two plane frames shown are at an angle, which can concentrate the intensity of spray dust reduction and negative pressure dust suction in a small area and improve the dust reduction effect in a small area. Figure 6 When the two plane plate frames are tilted to one side, they can adapt to the effect of dust flying to one side affected by wind direction, so that the two plane plate frames face the direction of dust flying at the same time, thereby improving the dust reduction effect.

[0042] Furthermore, in some preferred embodiments, the mine spray dust reduction system also includes a wind direction monitor 53, which is signal-connected to the central controller 51 and is configured to control the first linear cylinder 23 and the second linear cylinder 24 according to the received wind direction monitoring information to adjust the unfolding angle of the planar frame so as to automatically adapt to the wind direction.

[0043] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here. Although some specific embodiments of the utility model have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the utility model. Those skilled in the art should understand that the above embodiments can be modified or some technical features can be replaced by equivalents without departing from the scope and spirit of the utility model.

Claims

1. A mine spray dust suppression system with high-efficiency dust suppression function, characterized in that: include: An atomizing nozzle (31) is connected to a water storage tank (34) via a high-pressure water supply mechanism; A dust suction nozzle (41) connected to an air filtering mechanism (44) via a negative pressure dust suction mechanism; A support arm (13) connected to the support base (11) and extending outward in a horizontal direction, two sides of the support arm (13) are provided with planar frames extending outward relatively to each other, the atomizing nozzles (31) are arranged in an array on the bottom surface of the planar frame, and the dust suction nozzles (41) are arranged in an array on the top surface of the planar frame; and a central controller (51) is control-connected to the high-pressure water supply mechanism and the negative-pressure dust suction mechanism.

2. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 1 is characterized in that: The planar frame is a planar frame structure, and the planar frame structure is provided with an air passage between the atomizing nozzle (31) and the dust suction nozzle (41).

3. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 1 or 2, characterized in that: A first plane frame (21) and a second plane frame (22) are arranged oppositely on both sides of the support arm (13); an array of the atomizing nozzles (31) is arranged on the bottom surfaces of the first plane frame (21) and the second plane frame (22); and an array of the dust collecting nozzles (41) is arranged on the top surfaces of the first plane frame (21) and the second plane frame (22).

4. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 3 is characterized in that: The first planar frame (21) is connected to one side of the support arm (13) via a first hinge whose rotation axis is parallel to the length direction of the support arm (13), and the second planar frame (22) is connected to the other side of the support arm (13) via a second hinge whose rotation axis is parallel to the length direction of the support arm (13).

5. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 4 is characterized in that: The support arm (13) is provided with a first linear cylinder (23) for driving the first planar frame (21) to rotate around a first hinge, and a second linear cylinder (24) for driving the second planar frame (22) to rotate around a second hinge. The central controller (51) is respectively connected to the first linear cylinder (23) and the second linear cylinder (24) for control, and is configured to independently adjust the angles of the first planar frame (21) and the second planar frame (22).

6. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 5 is characterized in that: The mine spray dust suppression system further comprises a wind direction monitor (53), which is connected to the central controller (51) by signal and is configured to control the first linear cylinder (23) and the second linear cylinder (24) according to received wind direction monitoring information, so as to adjust the unfolding angle of the planar frame.

7. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 1 is characterized in that: The mine spray dust reduction system is also provided with a dust concentration monitor (52), the central controller (51) is connected to the dust concentration monitor (52) by signal, and the central controller (51) controls the water supply speed of the high-pressure water supply mechanism and the dust suction speed of the negative-pressure dust suction mechanism according to the received dust concentration monitoring information.

8. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 1 or 7, characterized in that: The high-pressure water supply mechanism comprises a high-pressure water pump (32), the high-pressure water pump (32) being connected to each atomizing nozzle (31) via a water flow regulating valve (33), and the central controller (51) being controllably connected to the water flow regulating valve (33).

9. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 1 or 7, characterized in that: The negative pressure dust suction mechanism comprises a negative pressure air pump (42), the negative pressure air pump (42) being connected to each dust suction nozzle (41) via an air flow regulating valve (43), and the central controller (51) being controllably connected to the air flow regulating valve (43).

10. The mine spray dust suppression system with high-efficiency dust suppression function according to claim 1, 2 or 7, characterized in that: The support base (11) is provided with a turntable (12) that rotates around a vertical center axis, and the support base (11) is provided with a motor (14) that drives the turntable (12) to rotate circumferentially around the vertical center axis. The support arm (13) is connected to the turntable (12), and the central controller (51) is configured to control the motor (14) according to received wind direction monitoring information, so as to adjust the support arm (13) to a windward angle.