Self-lubricating flywheel pulley assembly of stranding machine
By designing the automatic lubricating flywheel pulley assembly in the twisting machine, the problem of short service life of the flywheel pulley is solved, effective lubrication of the pulley body is achieved, and service life is extended and production efficiency and product quality is improved.
Patent Information
- Application Number
- CN202421192916.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The flywheel pulleys of the twisting machine have a short service life and frequent failures due to the thick cord specifications, high tension in the retraction and release of wires, and the fast running speed.
A self-lubricating flywheel pulley assembly is designed, including a bracket, a pin rotating the pin mounted on the side wall of the bracket, a pulley body sleeved on the outer edge of the pin, and an automatic lubrication mechanism, which is realized by a box and a control assembly for storing lubricant. The automatic delivery of lubricant ensures lubrication between the pulley body and the cavity.
Through the automatic lubrication mechanism, the wear between the pulley body and the pin is reduced, the service life of the pulley body is extended, the production cost is reduced, the production efficiency and product quality are improved, and the labor intensity of maintenance personnel is reduced.
Smart Images

Figure CN222229398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of strand twisting machines, in particular to a self-lubricating flywheel pulley assembly of a strand twisting machine. Background Art
[0002] The stranding machine is a machine widely used in the metal products industry. It is mainly used to twist several metal wires (such as steel wire or aluminum wire) into strands according to a certain twist length and twist direction. It is widely used in industrial and agricultural applications such as oil drilling, power transmission, ship lifting and unloading, elevator lifting, etc.
[0003] The inner take-up double twisting machine is the main equipment in the twisting process. The flywheel pulley is an important transmission component on the flywheel disc of the main machine. Due to the coarse specifications of the cord, the tension of the take-up and pay-off is large, the running speed is fast, and the technician needs to adjust the angle of the flywheel pulley to adjust the back wire, so that the force point of the pin shaft changes from surface contact to point contact. The flywheel pulley bears a lot of tension, resulting in a short service life of the flywheel pulley;
[0004] The frequency of existing flywheel pulley failure reports is very high, mainly due to the failure of the SF bushing in the flywheel pulley, which poses a great hidden danger to the cord production quality.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0006] The utility model aims to provide a self-lubricating flywheel pulley assembly of a stranding machine which can effectively solve the above technical problems.
[0007] In order to achieve the purpose of this utility model, the following technical solutions are adopted:
[0008] A self-lubricating flywheel pulley assembly of a stranding machine, comprising: a bracket, a pin shaft rotatably mounted on a side wall of the bracket, a pulley body sleeved on an outer edge of the pin shaft, and a lubricating mechanism for automatically lubricating between the pin shaft and the pulley body;
[0009] The lubrication mechanism comprises: a box for storing lubricant, a cavity provided inside the pin shaft, a delivery component for delivering the lubricant in the box cavity to the cavity, and a control component for controlling the lubricant to flow from the cavity to the pulley body;
[0010] The conveying assembly includes: a connecting pipe plugged and installed at one end of the pin shaft, a discharge pipe for conveying lubricant from the inner cavity of the box body to the inner cavity of the connecting pipe, a circular ring fixedly sleeved on the outer edge of the connecting pipe, a mounting groove opened on the outer edge of the circular ring, a linkage bar movably installed in the inner cavity of the mounting groove, a linkage plate fixedly installed on one side of the linkage bar, a linkage spring fixedly installed between the linkage plate and the inner wall of the mounting groove, and a linkage unit for controlling the switch of the inner cavity of the discharge pipe.
[0011] Furthermore, the linkage unit includes: a rotating rod rotatably installed on the side wall of the discharge pipe, a fixed plate fixedly installed at one end of the rotating rod, a driven bevel gear fixedly installed at the other end, a rotating shaft rotatably installed at the bottom of the box body, an active bevel gear fixedly sleeved on the outer edge of the rotating shaft and meshing with the driven bevel gear, a torsion spring that drives the active bevel gear to reset, and a connecting plate fixedly installed on the outside of the rotating shaft.
[0012] Furthermore, one end of the torsion spring is fixedly mounted on the top of the active bevel gear, and the other end is fixedly mounted on the bottom of the box body and sleeved on the outer edge of the rotating shaft.
[0013] Furthermore, a sliding block is fixedly mounted on one side of the linkage plate, a sliding groove is provided on the inner wall of the mounting groove, and the sliding block is located in the inner cavity of the sliding groove.
[0014] Furthermore, the control component includes: a through hole opened on the side wall of the pin shaft, a fixing plate fixedly installed on the inner wall of the through hole, an opening opened on the fixing plate, an arc plug for sealing the opening on the fixing plate, and a reset unit for driving the arc plug to reset.
[0015] Furthermore, the reset unit includes: a fixing bar fixedly mounted on the inner wall of the through hole, a movable rod penetrating and mounted on the side wall of the fixing bar, and a reset spring fixedly mounted between the arc plug and the fixing bar.
[0016] Furthermore, one end of the movable rod is fixedly mounted on the top of the arc plug, and the other end is fixedly mounted with a fixing block.
[0017] Furthermore, a bushing is installed between the pulley body and the pin shaft, and a gasket is installed between the pulley body and the bracket.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The utility model discloses a self-lubricating flywheel pulley assembly for a stranding machine. When the pulley body is running, the lubricant in the box is automatically transported to the cavity through the lubrication mechanism, thereby realizing self-lubrication between the pulley body and the cavity, fully ensuring the lubrication effect between the pulley body and the pin shaft, reducing wear and damage, and effectively extending the service life of the pulley body, thereby reducing production costs, improving production efficiency, stabilizing product quality, and reducing the labor intensity of maintenance personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0021] Figure 1 The utility model is a three-dimensional schematic diagram of a self-lubricating flywheel pulley assembly of a stranding machine.
[0022] Figure 2 The utility model is a three-dimensional schematic diagram of a self-lubricating flywheel pulley assembly of a stranding machine.
[0023] Figure 3 It is a front view of a self-lubricating flywheel pulley assembly of a strand twisting machine according to the utility model.
[0024] Figure 4 The utility model is a self-lubricating flywheel pulley assembly of a stranding machine Figure 3 Enlarged view of point A in the middle.
[0025] Figure 5 The utility model is a self-lubricating flywheel pulley assembly of a stranding machine Figure 3 Enlarged view of point B in the middle.
[0026] Figure 6 The utility model is a cross-sectional schematic diagram of a component bracket of a self-lubricating flywheel pulley assembly of a stranding machine.
[0027] Figure 7 The utility model is a self-lubricating flywheel pulley assembly of a stranding machine Figure 6 Enlarged view of center C.
[0028] Figure 8 The utility model is a cross-sectional schematic diagram of a component connecting pipe of a self-lubricating flywheel pulley assembly of a stranding machine.
[0029] Fig. 9 The utility model is a self-lubricating flywheel pulley assembly of a stranding machine Figure 8 Enlarged view of point D in the middle.
[0030] In the figure: 1. bracket; 2. pin shaft; 3. cavity; 4. pulley body; 5. bushing; 6. gasket; 7. box body; 8. connecting pipe; 9. discharge pipe; 10. ring; 11. linkage bar; 12. rotating shaft; 13. connecting plate; 14. active bevel gear; 15. torsion spring; 16. driven bevel gear; 17. movable rod; 18. fixing bar; 19. arc plug; 20. reset spring; 21. fixing plate; 22. linkage plate; 23. linkage spring; 24. slider. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the utility model, rather than all embodiments.
[0032] In the description of the present utility model, it should be understood that the terms "center", "lateral", "longitudinal", "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present utility model. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0033] like Figures 1 to 9 As shown, the utility model is a self-lubricating flywheel pulley assembly of a strand twisting machine, comprising: a bracket 1, a pin shaft 2 rotatably mounted on the side wall of the bracket 1, a pulley body 4 sleeved on the outer edge of the pin shaft 2, and a lubrication mechanism for automatically lubricating the pin shaft 2 and the pulley body 4; a bushing 5 is installed between the pulley body 4 and the pin shaft 2, and a gasket 6 is installed between the flywheel body 4 and the bracket 1.
[0034] The lubrication mechanism includes: a box body 7 for storing lubricant, the box body 7 is fixedly installed on one side of the bracket 1, a cavity 3 is opened inside the pin shaft 2, a conveying component for conveying the lubricant in the inner cavity of the box body 7 to the cavity 3, and a control component for controlling the lubricant to flow from the cavity 3 to the pulley body 4; the conveying component includes: a connecting pipe 8 plugged and installed at one end of the pin shaft 2, a discharge pipe 9 for conveying the lubricant from the inner cavity of the box body 7 to the inner cavity of the connecting pipe 8, one end of the discharge pipe 9 is plugged and installed at the bottom of the box body 7, and the other end is rotatably installed at one end of the connecting pipe 8, a ring 10 fixedly sleeved on the outer edge of the connecting pipe 8, a mounting groove opened on the outer edge of the ring 10, a linkage bar 11 movably installed in the inner cavity of the mounting groove, and a linkage plate fixedly installed on one side of the linkage bar 11 22, a linkage spring 23 fixedly mounted between the linkage plate 22 and the inner wall of the mounting groove, and a linkage unit for controlling the switch of the inner cavity of the discharge pipe 9; the linkage unit includes: a rotating rod rotatably mounted on the side wall of the discharge pipe 9, a fixed plate 21 fixedly mounted at one end of the rotating rod, a driven bevel gear 16 fixedly mounted at the other end, a rotating shaft 12 rotatably mounted at the bottom of the housing 7, an active bevel gear 14 fixedly sleeved on the outer edge of the rotating shaft 12 and meshing with the driven bevel gear 16, and a torsion spring 15 for driving the active bevel gear 14 to reset, one end of the torsion spring 15 fixedly mounted on the top of the active bevel gear 14, and the other end fixedly mounted on the bottom of the housing 7, and sleeved on the outer edge of the rotating shaft 12 and fixedly mounted on the outer side of the rotating shaft 12. Connecting plate 13.
[0035] When the pulley body 4 rotates, the pin shaft 2 can be driven to rotate, and the connection tube 8 can be driven to rotate through the rotation of the pin shaft 2, and the ring 10 can be driven to rotate through the connection tube 8. When the ring 10 rotates, since the linkage bar 11 is movably installed in the inner cavity of the installation groove at the outer edge of the ring 10, the linkage bar 11 can generate centrifugal force. Through the action of the centrifugal force, the linkage bar 11 moves outward from the inner cavity of the installation groove, that is, the linkage bar 11 drives the linkage plate 22 to move, and the linkage plate 22 drives the linkage spring 23 to stretch. When the linkage bar 11 moves outward from the inner cavity of the installation groove, it can abut against the connection plate 13. When the linkage bar 11 rotates to abut against the connection plate 13, the connection plate 13 is toggled, so that the connection plate 13 rotates;
[0036] The connecting plate 13 drives the rotating shaft 12 to rotate, and the rotating shaft 12 drives the active bevel gear 14 to rotate, and the active bevel gear 14 drives the driven bevel gear 16 to rotate, and drives the torsion spring 15 to twist, and the driven bevel gear 16 drives the rotating rod to rotate, and the rotating rod drives the fixed plate 21 to rotate. When the fixed plate 21 rotates, the fixed plate 21 does not have a sealing effect on the inner cavity of the discharge pipe 9. At this time, the lubricant in the inner cavity of the box body 7 flows into the inner cavity of the discharge pipe 9 by gravity, and flows into the inner cavity of the connecting pipe 8 through the discharge pipe 9, and enters the cavity 3 through the connecting pipe 8, so as to facilitate the subsequent lubrication work;
[0037] When the linkage bar 11 rotates and no longer contacts the connecting plate 13, the active bevel gear 14 can be driven to reset by the elastic force of the torsion spring 15, the rotating shaft 12 can be driven to reset by the active bevel gear 14, the connecting plate 13 can be driven to reset by the rotating shaft 12, and the fixed plate 21 can be driven to reset, so that the fixed plate 21 can seal the inner cavity of the discharge pipe 9 again, so that the lubricant no longer flows from the discharge pipe 9 into the connecting pipe 8;
[0038] Through the above-mentioned mechanism of the present application, when the pulley body 4 rotates, the lubricant in the inner cavity of the box body 7 can be automatically transported to the cavity 3 on the pin shaft 2. When the pulley body 4 stops rotating, the lubricant in the inner cavity of the box body 7 is automatically stopped from being transported to the cavity 3 on the pin shaft 2. Thus, when the pulley body 4 is running, the lubricant can be automatically transported without manual operation, thereby improving practicality.
[0039] A slider 24 is fixedly installed on one side of the linkage plate 22, and a slide groove is provided on the inner wall of the installation groove. The slider 24 is located in the inner cavity of the slide groove. When the linkage plate 22 moves, the slider 24 can be driven to slide in the inner cavity of the slide groove. Through the mutual cooperation between the slider 24 and the slide groove, the linkage plate 22 can be limited, so that the linkage plate 22 has higher stability during movement.
[0040] The control component includes: a through hole opened on the side wall of the pin shaft 2, a fixed plate 21 fixedly installed on the inner wall of the through hole, an opening opened on the fixed plate 21, an arc plug 19 for sealing the opening on the fixed plate 21, and a reset unit for driving the arc plug 19 to reset; the reset unit includes: a fixed bar 18 fixedly installed on the inner wall of the through hole, a movable rod 17 installed on the side wall of the fixed bar 18, one end of the movable rod 17 is fixedly installed on the top of the arc plug 19, and the other end is fixedly installed with a fixed block, and a reset spring 20 fixedly installed between the arc plug 19 and the fixed bar 18.
[0041] When the pulley body 4 rotates, the pin shaft 2 can be driven to rotate. When the pin shaft 2 rotates, the arc plug 19 can generate centrifugal force, thereby separating the arc plug 19 from the fixed plate 21 and driving the return spring 20 to compress. At this time, the lubricant in the cavity 3 enters the bushing 5 through the through hole, so that the bushing 5 is fully lubricated and wear and damage are reduced.
[0042] When the pulley body 4 stops rotating, the arc plug 19 can be reset by the elastic force of the reset spring 20. At this time, the lubricant in the cavity 3 cannot enter the bushing 5 through the through hole. Therefore, when the pulley body 4 and the bushing 5 are maintained, the lubricant will not flow out of the cavity 3, resulting in waste of lubricant.
[0043] It is supplemented here that a plurality of through holes are opened on the outer edge of the pin shaft 2 , and the through holes are arranged in a circular array on the outer edge of the pin shaft 2 , so that the lubricant can be evenly transported to the inner cavity of the bushing 5 .
[0044] Through the lubrication mechanism of the present application, the lubricant in the box 7 can be automatically transported to the cavity 3 when the pulley body 4 is running, thereby realizing self-lubrication between the pulley body 4 and the cavity 3, fully ensuring the lubrication effect between the pulley body 4 and the pin shaft 2, reducing wear and damage, and effectively extending the life of the pulley body 4, thereby reducing production costs, improving production efficiency, stabilizing product quality, and reducing the labor intensity of maintenance personnel.
[0045] Working principle: When in use, the rotation of the pulley body 4 can drive the lubrication mechanism to operate, so that the lubricant in the inner cavity of the box body 7 can be automatically transported to the cavity 3, thereby realizing self-lubrication between the pulley body 4 and the cavity 3, fully ensuring the lubrication effect between the pulley body 4 and the pin shaft 2, reducing wear and damage, and effectively extending the life of the pulley body 4.
[0046] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0047] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A self-lubricating flywheel pulley assembly for a stranding machine, characterized in that: include: A bracket, a pin rotatably mounted on a side wall of the bracket, a pulley body sleeved on an outer edge of the pin, and a lubrication mechanism for automatically lubricating the pin and the pulley body; The lubrication mechanism comprises: a box for storing lubricant, a cavity provided inside the pin shaft, a delivery component for delivering the lubricant in the box cavity to the cavity, and a control component for controlling the lubricant to flow from the cavity to the pulley body; The conveying assembly includes: a connecting pipe plugged and installed at one end of the pin shaft, a discharge pipe for conveying lubricant from the inner cavity of the box body to the inner cavity of the connecting pipe, a circular ring fixedly sleeved on the outer edge of the connecting pipe, a mounting groove opened on the outer edge of the circular ring, a linkage bar movably installed in the inner cavity of the mounting groove, a linkage plate fixedly installed on one side of the linkage bar, a linkage spring fixedly installed between the linkage plate and the inner wall of the mounting groove, and a linkage unit for controlling the switch of the inner cavity of the discharge pipe.
2. A self-lubricating flywheel pulley assembly for a stranding machine as claimed in claim 1, characterized in that: The linkage unit includes: a rotating rod rotatably mounted on the side wall of the discharge pipe, a fixing plate fixedly mounted on one end of the rotating rod, a driven bevel gear fixedly mounted on the other end, a rotating shaft rotatably mounted on the bottom of the box body, an active bevel gear fixedly sleeved on the outer edge of the rotating shaft and meshing with the driven bevel gear, a torsion spring for driving the active bevel gear to reset, and a connecting plate fixedly mounted on the outer side of the rotating shaft.
3. A self-lubricating flywheel pulley assembly for a stranding machine as claimed in claim 2, characterized in that: One end of the torsion spring is fixedly mounted on the top of the active bevel gear, and the other end is fixedly mounted on the bottom of the box body and sleeved on the outer edge of the rotating shaft.
4. A stranding machine self-lubricating flywheel pulley assembly as claimed in claim 1, characterized in that: A sliding block is fixedly mounted on one side of the linkage plate, a sliding groove is arranged on the inner wall of the mounting groove, and the sliding block is located in the inner cavity of the sliding groove.
5. A self-lubricating flywheel pulley assembly for a stranding machine as claimed in claim 1, characterized in that: The control component includes: a through hole opened on the side wall of the pin shaft, a fixing plate fixedly installed on the inner wall of the through hole, an opening opened on the fixing plate, an arc plug sealing the opening on the fixing plate, and a reset unit driving the arc plug to reset.
6. A stranding machine self-lubricating flywheel pulley assembly as claimed in claim 5, characterized in that: The reset unit comprises: a fixing bar fixedly mounted on the inner wall of the through hole, a movable rod penetratingly mounted on the side wall of the fixing bar, and a reset spring fixedly mounted between the arc plug and the fixing bar.
7. A stranding machine self-lubricating flywheel pulley assembly as claimed in claim 6, characterized in that: One end of the movable rod is fixedly mounted on the top of the arc plug, and the other end is fixedly mounted with a fixing block.
8. A self-lubricating flywheel pulley assembly for a stranding machine as claimed in claim 1, characterized in that: A bushing is installed between the pulley body and the pin shaft, and a gasket is installed between the pulley body and the bracket.
