Jacket metal compensator

By introducing fixed components and adjustment components into the compensator, using the extrusion plate and servo motor structure, the disassembly problem caused by bolt rust is solved, and stable connection and length adjustment are achieved to meet the actual needs between pipes.

CN222229849UActive Publication Date: 2024-12-24ZHEJIANG JIASHAN KENENG POWER DEVICE
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Patent Information

Application Number
CN202323560943.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-24
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

During the use of existing compensators, the connection between the bolts and flanges is prone to rust, resulting in the problem of difficulty in disassembly not effectively solved.

Method used

A jacketed metal compensator is designed, using fixing and adjusting components, which drives the transmission rod and screw to rotate through the control handle, and uses the extrusion plate to achieve extrusion fixation of the flange, avoiding bolt fixation, and passes through the servo motor and cone. Gear structure adjusts the length of the compensator.

Benefits of technology

It realizes the stable connection and disassembly of pipes and compensators without bolt fixing, avoids rust problems, and simplifies the adjustment and reset of compensator length to meet the actual needs between pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jacket metal compensator, and particularly relates to the field of compensators, the jacket metal compensator comprises a connecting flange, the two sides, the upper part and the lower part of the connecting flange are respectively and fixedly connected with a fixing assembly, the middle part of the connecting flange is fixedly connected with a corrugated pipe, and the front end and the rear end of the inner side of the connecting flange are respectively and fixedly connected with an adjusting assembly. The control handle in the fixing assembly drives the transmission rod and the lead screw to rotate, the movable block can drive the extrusion plate to move, and under the action of the extrusion plate, a flange on a pipeline and a connecting flange are extruded by the extrusion plate, so that the pipeline and the compensator can be connected through the fixing assembly; and the situation that bolts are rusted due to bolt fixing, consequently, the pipelines and the compensator are difficult to disassemble is avoided, the situation that a user needs to pull the compensator manually, the compensator is prone to resetting after being lengthened, and consequently the length of the compensator cannot meet the actual requirement between the pipelines is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of compensators, and more specifically, to a jacketed metal compensator. Background Art

[0002] The compensator is also called an expansion joint or telescopic joint. It is composed of a bellows and end pipes, brackets, flanges, conduits and other accessories that constitute its working body. It is a compensating element that mainly acts on the connection between pipelines.

[0003] After searching, the existing patent (publication number: CN214405119U) discloses a jacketed metal bellows compensator with an alarm interface, which includes a left flange, an outer compensator, an inner compensator, a right flange and an alarm interface. The alarm interface is a valve-controlled interface, which is sealed and connected to the outer wall of the pipe with an outlet of the outer compensator. The alarm interface and the outlet that are radially connected to the inner wall of the outer compensator are on the same circumference, and the positions of the two differ by 160° to 200°. The utility model pre-sets an alarm interface on the outer compensator and uses the interface to insert necessary sensors into the jacket. In addition to facilitating remote monitoring of the real-time temperature, pressure and flow rate of the heating medium in the jacket, this technical measure can obtain the operating quality information of the inner compensator in the first time. Since internal leakage can be discovered in time, users can greatly reduce process losses.

[0004] During the use of existing compensators, when the two ends of the compensator are connected to the pipeline, the connection is mostly fixed by flanges and bolts. After long-term use, the bolts are prone to rust inside the flange, causing the connecting threads between the bolts and the flange to get stuck, making it difficult for users to disassemble the compensator and the pipeline.

[0005] Therefore, a jacketed metal compensator is proposed to address the above-mentioned problem. Meanwhile, the above-cited patent document does not propose a relevant solution to solve the problem of difficulty in disassembling the compensator and the pipeline. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a jacketed metal compensator to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the utility model provides the following technical solutions: a jacketed metal compensator, comprising a connecting flange, both sides and upper and lower sides of the connecting flange are fixedly connected with fixing components, the middle part of the connecting flange is fixedly connected with a bellows, the inner front and rear ends of the connecting flange are fixedly connected with adjustment components, and the upper part of the adjustment component is fixedly connected with a servo motor;

[0008] The fixing assembly includes a fixing plate, one side of the fixing plate is movably connected to a control handle, the output end of the control handle is connected to a transmission rod through an axial linkage, one side of the transmission rod is fixedly connected to a lead screw, the outer wall of the lead screw is threadedly connected to a moving block, one side of the fixing plate is movably connected to an extrusion plate, the inner top of the fixing plate is fixedly connected to a limiting rod, and the outer wall of the limiting rod is movably connected to the limiting block.

[0009] Preferably, the control handle passes through the interior of the fixed plate and is fixedly connected to the transmission rod, and a bearing is provided at the connection between the control handle and the fixed plate.

[0010] Preferably, a sliding structure is formed between the limit block and the limit rod, and the limit block and the moving block are fixedly connected.

[0011] Preferably, the moving block and the extrusion plate are fixedly connected via a connecting rod, and a sliding structure is formed between the extrusion plate and the fixed plate.

[0012] Preferably, the adjustment assembly includes an adjustment rod, the interior of the adjustment rod is movably connected to a transmission shaft, the outer wall of the transmission shaft is fixedly connected to a bevel gear, one side of the bevel gear is fixedly connected to a rotating shaft, one side of the rotating shaft is fixedly connected to a threaded rod, and the outer wall of the threaded rod is threadedly connected to a push rod.

[0013] Preferably, a sliding structure is formed between the adjusting rod and the push rod, and notches matching the push rod are provided at both left and right ends of the adjusting rod.

[0014] Preferably, a meshing transmission structure is formed between the transmission shaft and the rotating shaft through bevel gears, and the rotating shaft is symmetrically arranged on the left and right sides of the transmission shaft.

[0015] Preferably, the output end of the servo motor is fixedly connected to the transmission shaft.

[0016] Technical effects and advantages of the utility model:

[0017] 1. Compared with the prior art, the jacketed metal compensator can drive the transmission rod and the screw to rotate through the control handle inside the fixed component by the user, so that the moving block can drive the extrusion plate to move. Under the action of the extrusion plate, the flange and the connecting flange on the pipeline are squeezed by the extrusion plate, so that the pipeline and the compensator can be connected through the fixed component, avoiding the rust of the bolts caused by bolt fixing, which makes it difficult to disassemble the pipeline and the compensator.

[0018] 2. Compared with the prior art, the jacketed metal compensator includes an adjusting rod through an adjusting component. The user can adjust the length of the compensator through the adjusting component, avoiding the need for the user to manually pull the compensator during the use of the compensator. The compensator is easy to reset after extension, resulting in the length of the compensator being difficult to meet the actual needs between pipelines. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the fixing component of the utility model.

[0021] Figure 3 It is a schematic diagram of the internal three-dimensional structure of the adjustment component of the utility model.

[0022] Figure 4 For this utility model Figure 2 A in the figure is an enlarged structural diagram.

[0023] The accompanying drawings are marked as follows: 1. connecting flange; 2. fixing assembly; 201. control handle; 202. extrusion plate; 203. fixing plate; 204. transmission rod; 205. screw rod; 206. limit block; 207. limit rod; 208. moving block; 3. adjusting assembly; 301. push rod; 302. adjusting rod; 303. transmission shaft; 304. threaded rod; 305. bevel gear; 306. rotating shaft; 4. servo motor; 5. bellows. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] As attached Figure 1 and Figure 2 A jacketed metal compensator shown in the figure comprises a connecting flange 1, both sides and upper and lower sides of the connecting flange 1 are fixedly connected with fixing components 2, the middle part of the connecting flange 1 is fixedly connected with a bellows 5, the inner front and rear ends of the connecting flange 1 are fixedly connected with adjustment components 3, and the upper part of the adjustment component 3 is fixedly connected with a servo motor 4;

[0027] The fixing assembly 2 includes a fixing plate 203, one side of the fixing plate 203 is movably connected with a control handle 201, the output end of the control handle 201 is connected with a transmission rod 204 through an axial linkage, one side of the transmission rod 204 is fixedly connected with a screw rod 205, the outer wall of the screw rod 205 is threadedly connected with a moving block 208, one side of the fixing plate 203 is movably connected with an extrusion plate 202, the inner top of the fixing plate 203 is fixedly connected with a limiting rod 207, and the outer wall of the limiting rod 207 is movably connected to the limiting block 206.

[0028] Among them: the user can drive the transmission rod 204 and the screw rod 205 to rotate through the control handle 201 inside the fixing component 2, so that the moving block 208 can drive the extrusion plate 202 to move. Under the action of the extrusion plate 202, the flange on the pipeline and the connecting flange 1 are squeezed by the extrusion plate 202, so that the pipeline and the compensator can be connected through the fixing component 2, avoiding the rust of the bolts caused by bolt fixing, which makes it difficult to disassemble the pipeline and the compensator. At the same time, the user can adjust the length of the compensator through the adjustment component 3, avoiding the need for the user to manually pull the compensator during the use of the compensator, and the compensator is easy to reset after extension, resulting in the length of the compensator being difficult to meet the actual needs between pipelines.

[0029] Embodiment 2

[0030] Based on the first embodiment, the solution in the first embodiment is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0031] As a preferred embodiment, the control handle 201 passes through the interior of the fixed plate 203 and is fixedly connected to the transmission rod 204, and a bearing is provided at the connection between the control handle 201 and the fixed plate 203; further, through the structural relationship between the control handle 201 and the fixed plate 203, the control handle 201 can drive the transmission rod 204 inside the fixed plate 203 to rotate, and through the bearing provided at the connection between the control handle 201 and the fixed plate 203, the friction of the fixed plate 203 on the control handle 201 is reduced.

[0032] As a preferred embodiment, a sliding structure is formed between the limit block 206 and the limit rod 207, and the limit block 206 and the moving block 208 are fixedly connected; further, through the structural relationship between the limit block 206 and the limit rod 207, the limit block 206 can slide on the limit rod 207, and through the connection relationship between the limit block 206 and the moving block 208, the limit block 206 and the limit rod 207 can limit the movement of the moving block 208.

[0033] As a preferred embodiment, the moving block 208 and the extrusion plate 202 are fixedly connected by a connecting rod, and a sliding structure is formed between the extrusion plate 202 and the fixed plate 203; further, through the connection relationship between the moving block 208 and the extrusion plate 202, the moving block 208 can drive the extrusion plate 202 to move, and through the structural relationship mode between the extrusion plate 202 and the fixed plate 203, the extrusion plate 202 can slide on the fixed plate 203.

[0034] As a preferred embodiment, the adjustment component 3 includes an adjustment rod 302, the internal movably connected to the transmission shaft 303, the outer wall of the transmission shaft 303 is fixedly connected to the bevel gear 305, one side of the bevel gear 305 is fixedly connected to the rotating shaft 306, one side of the rotating shaft 306 is fixedly connected to the threaded rod 304, and the outer wall of the threaded rod 304 is threadedly connected to the push rod 301; further, the user can adjust the length of the compensator through the adjustment component 3, avoiding the need for the user to manually pull the compensator during the use of the compensator, and the compensator is easy to reset after extension, resulting in the length of the compensator being difficult to meet the actual needs between pipelines.

[0035] As a preferred embodiment, a sliding structure is formed between the adjusting rod 302 and the push rod 301, and notches matching the push rod 301 are provided at both left and right ends of the adjusting rod 302; further, through the structural relationship between the adjusting rod 302 and the push rod 301, the push rod 301 can slide inside the adjusting rod 302 under the action of external force, and through the notches provided at both left and right ends of the adjusting rod 302, the adjusting rod 302 can limit the push rod 301.

[0036] As a preferred embodiment, a meshing transmission structure is formed between the transmission shaft 303 and the rotating shaft 306 through a bevel gear 305, and the rotating shaft 306 is symmetrically arranged on the left and right sides of the transmission shaft 303; further, through the structural relationship between the transmission shaft 303 and the rotating shaft 306, and the positional relationship between the rotating shaft 306 and the transmission shaft 303, the rotating shafts 306 on both sides can rotate in opposite directions under the action of the bevel gear 305.

[0037] As a preferred embodiment, the output end of the servo motor 4 is fixedly connected to the transmission shaft 303; further, through the connection relationship between the servo motor 4 and the transmission shaft 303, the servo motor 4 can drive the transmission shaft 303 to rotate during operation.

[0038] The working process of the utility model is as follows:

[0039] When the user needs to fix the connection between the pipeline and the compensator, the user can rotate the control handle 201. Under the action of the control handle 201 and the transmission rod 204, the screw rod 205 starts to rotate. Under the action of the limit rod 207 and the limit block 206, the screw rod 205 drives the moving block 208 and the extrusion plate 202 to move, so that the extrusion plate 202 squeezes and fixes the flanges on the pipeline and the compensator.

[0040] When the user needs to extend the compensator, the user can turn on the servo motor 4. Under the action of the servo motor 4, the transmission shaft 303 drives the rotating shafts 306 on both sides to rotate in the opposite direction through the bevel gear 305, so that the rotating shafts 306 drive the threaded rods 304 on both sides to rotate in the opposite direction, so that the push rod 301 appears to move in the opposite direction to push the connecting flanges 1 on both sides to move, so that the length of the compensator is extended.

[0041] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A jacketed metal compensator, comprising a connecting flange (1), characterized in that: The two sides and the upper and lower sides of the connecting flange (1) are fixedly connected with fixing components (2), the middle part of the connecting flange (1) is fixedly connected with a bellows (5), the inner front and rear ends of the connecting flange (1) are fixedly connected with adjustment components (3), and the upper part of the adjustment component (3) is fixedly connected with a servo motor (4); The fixing assembly (2) comprises a fixing plate (203), one side of the fixing plate (203) is movably connected to a control handle (201), the output end of the control handle (201) is connected to a transmission rod (204) via an axis linkage, one side of the transmission rod (204) is fixedly connected to a lead screw (205), the outer wall of the lead screw (205) is threadedly connected to a moving block (208), one side of the fixing plate (203) is movably connected to an extrusion plate (202), the inner top of the fixing plate (203) is fixedly connected to a limit rod (207), and the outer wall of the limit rod (207) is movably connected to a limit block (206).

2. A jacketed metal compensator according to claim 1, characterized in that: The control handle (201) passes through the interior of the fixed plate (203) and is fixedly connected to the transmission rod (204), and a bearing is provided at the connection between the control handle (201) and the fixed plate (203).

3. A jacketed metal compensator according to claim 1, characterized in that: A sliding structure is formed between the limiting block (206) and the limiting rod (207), and the limiting block (206) and the moving block (208) are fixedly connected.

4. A jacketed metal compensator according to claim 1, characterized in that: The moving block (208) and the extrusion plate (202) are fixedly connected via a connecting rod, and a sliding structure is formed between the extrusion plate (202) and the fixed plate (203).

5. The jacketed metal compensator according to claim 1, characterized in that: The adjustment assembly (3) comprises an adjustment rod (302), the interior of the adjustment rod (302) is movably connected to a transmission shaft (303), the outer wall of the transmission shaft (303) is fixedly connected to a bevel gear (305), one side of the bevel gear (305) is fixedly connected to a rotating shaft (306), one side of the rotating shaft (306) is fixedly connected to a threaded rod (304), and the outer wall of the threaded rod (304) is threadedly connected to a push rod (301).

6. A jacketed metal compensator according to claim 5, characterized in that: A sliding structure is formed between the adjusting rod (302) and the push rod (301), and notches matching the push rod (301) are provided at both left and right ends of the adjusting rod (302).

7. A jacketed metal compensator according to claim 5, characterized in that: The transmission shaft (303) and the rotating shaft (306) form a meshing transmission structure through a bevel gear (305), and the rotating shaft (306) is symmetrically arranged on the left and right sides of the transmission shaft (303).

8. The jacketed metal compensator according to claim 1, characterized in that: The output end of the servo motor (4) is fixedly connected to the transmission shaft (303).

Citation Information

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