Wear-resistant ceramic coating wear-resistant layer for waste heat power generation system pipeline
By using prefabricated ceramic coating anti-wear layer system in waste heat power generation system pipelines, using the combined structure of fixed and movable components, the problems of long wear-wearing treatment time and high cost in the prior art are solved, and rapid installation and efficient wear-wearing prevention are achieved Effect.
Patent Information
- Application Number
- CN202421164742.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing waste heat power generation system pipelines require manual application of ceramic materials during wear-proof treatment. The process time is long and costly, so it cannot be put into use quickly.
Adopt wear-resistant ceramic coating anti-wear layer system including fixed and movable components, and quickly install and adapt to air ducts of different diameters through prefabricated anti-wear plates and spring structures, ensuring the fit of ceramic coating on the inner wall of the air duct and the wear-proof effect. .
It realizes fast and simple ceramic coating installation and wear resistance, reduces manual operation time and cost, and ensures wear resistance and corrosion resistance of the inner wall of the air duct.
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Figure CN222229914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste heat power generation systems, in particular to a wear-resistant ceramic coating anti-wear layer for pipelines of waste heat power generation systems. Background Art
[0002] In recent years, as the design and operation of domestic pure low-temperature waste heat power generation projects have become increasingly mature, many new dry cement production lines in China have added waste heat power stations. During the operation of waste heat boiler hot air pipes and other equipment, their inner surfaces are subjected to strong erosion and wear by high-speed, high-temperature, dust-containing airflows for a long time. The pipe walls are easily eroded and thinned, and may be perforated and leak, seriously affecting normal production. Therefore, it is necessary to carry out anti-wear and anti-corrosion treatment on their inner surfaces.
[0003] When protecting the existing waste heat power generation system pipelines from wear, they are usually applied manually to the inner wall of the pipeline. After a series of physical and chemical reactions, the strength and hardness of the ceramic bond are achieved after 3 days at room temperature. The use process is time-consuming and increases labor costs, and it cannot be put into use quickly. Utility Model Content
[0004] The purpose of the utility model is to provide a wear-resistant ceramic coating anti-wear layer for the waste heat power generation system pipeline, so as to solve the problem proposed in the above background technology that the existing waste heat power generation system pipeline is usually manually coated on the inner wall of the pipeline for wear protection, and after a series of physical and chemical reactions at room temperature for 3 days, the strength and hardness of the ceramic bonding are achieved, the use process is relatively time-consuming, and more labor costs are increased, and it cannot be put into use quickly.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipelines, comprising:
[0007] a body assembly, the body assembly comprising a wear plate;
[0008] A fixing assembly, the fixing assembly comprising a fixing column, a fixing disc, a hollow annular groove, a fixing groove, a first telescopic spring and a movable plate;
[0009] The fixed column is fixedly connected to the outer position of one end of the anti-wear plate, the fixed disc is fixedly connected to the outer end position of the fixed column, the hollow annular groove is opened at the outer position of the other end of the anti-wear plate, the fixed groove is opened inside the hollow annular groove, the first telescopic spring is fixedly connected to the bottom end position inside the hollow annular groove, and the movable plate is fixedly connected to the outer end position of the first telescopic spring.
[0010] Furthermore, the main body component also includes an air duct, the anti-wear plate is located inside the air duct, and the anti-wear plate is an arc-shaped structure.
[0011] Furthermore, the diameter of the fixing disc is larger than the diameter of the fixing column, and the fixing groove is opened relative to the fixing disc.
[0012] Furthermore, the movable plate is an arc-shaped structure, and the movable plate and the first telescopic spring are located inside the other end of the anti-wear plate.
[0013] Furthermore, it also includes a movable component, which includes a card slot, a second telescopic spring and a card block;
[0014] The clamping slot is arranged at the outer end of one side of the anti-wear plate, the second telescopic spring is fixedly connected to the bottom end of the inner part of the clamping slot, and the clamping block is fixedly connected to the outer end of the other side of the anti-wear plate.
[0015] Furthermore, the clamping groove is opened corresponding to the clamping block, and the second telescopic spring is located at two ends of the outer side of the anti-wear plate.
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] 1. The utility model can prefabricate the anti-wear plate by setting a fixing component, and by moving the fixing column and the fixing disc to the inner position of the other end of the anti-wear plate, the fixing disc drives the movable plate to move inward and compresses the first telescopic spring, and then the anti-wear plate is rotated, so that the anti-wear plate drives the fixing column and the fixing disc to rotate. When the positions of the fixing disc and the fixing groove correspond, under the action of the elastic force of the first telescopic spring, the fixing disc is driven by the movable plate to the inside of the fixing groove, thereby completing the fixed installation of the prefabricated anti-wear plate, avoiding painting inside the air duct, and the operation is simple and the installation is quick.
[0018] 2. Based on beneficial effect 1, by using a movable component, by moving the block at the outer end of the anti-wear plate to the inside of the card groove at the outer end of another set of anti-wear plates, the anti-wear plate can be installed inside the air ducts of different diameters, and under the action of the elastic force of the second telescopic spring, the outer side of the anti-wear plate can always fit the inner side of the air duct, thereby completing the wear protection of the inside of the air duct without reducing the air volume. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is the front view of the utility model;
[0021] Figure 2This is a structural diagram of the main body component of the utility model;
[0022] Figure 3 This is a structural diagram of the fixed component of the utility model;
[0023] Figure 4 This is a structural diagram of the active components of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 11. Air duct; 12. Anti-wear plate; 21. Fixed column; 22. Fixed disc; 23. Hollow ring groove; 24. Fixed groove; 25. First telescopic spring; 26. Movable plate; 31. Clamping groove; 32. Second telescopic spring; 33. Clamping block. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0028] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0029] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0030] See also Figure 1-3 As shown, this embodiment is a wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipelines, including:
[0031] A body component, the body component includes a wear plate 12;
[0032] A fixing assembly, the fixing assembly includes a fixing column 21, a fixing disc 22, a hollow annular groove 23, a fixing groove 24, a first telescopic spring 25 and a movable plate 26;
[0033] The fixed column 21 is fixedly connected to the outer side of one end of the anti-wear plate 12, the fixed disc 22 is fixedly connected to the outer end of the fixed column 21, the hollow annular groove 23 is opened at the outer side of the other end of the anti-wear plate 12, the fixed groove 24 is opened at the inner position of the hollow annular groove 23, the first telescopic spring 25 is fixedly connected to the inner bottom end of the hollow annular groove 23, and the movable plate 26 is fixedly connected to the outer end of the first telescopic spring 25;
[0034] The fixed column 21 is used to support the fixed disc 22, the fixed disc 22 is used to correspond to the fixed groove 24, the hollow annular groove 23 is used to place the fixed column 21, the first telescopic spring 25 is used to reset the movable plate 26, and the movable plate 26 is used to limit the fixed disc 22;
[0035] The main body assembly further includes an air duct 11, an anti-wear plate 12 is located inside the air duct 11, and the anti-wear plate 12 is an arc-shaped structure;
[0036] The air duct 11 is used for waste heat power generation, and the anti-wear plate 12 is used for anti-wear of the inside of the air duct 11;
[0037] The diameter of the fixed disc 22 is larger than the diameter of the fixed column 21, and the fixed groove 24 is opened relative to the fixed disc 22;
[0038] When the fixed disc 22 is located inside the fixed groove 24, the fixed column 21 extends outward through the hollow annular groove 23, and the fixed disc 22 is restricted inside the wear plate 12 by the fixed groove 24;
[0039] The movable plate 26 is an arc-shaped structure, and the movable plate 26 and the first telescopic spring 25 are located inside the other end of the anti-wear plate 12;
[0040] When the fixed disc 22 is located inside the wear plate 12, the outer side of the fixed disc 22 is in contact with the outer side of the movable plate 26;
[0041] Working principle: when the prefabricated anti-wear plate 12 needs to be connected, the fixing column 21 and the fixing disc 22 are placed into the internal position of the anti-wear plate 12 through the slot 31, and the outer side of the fixing disc 22 is in contact with the outer side of the movable plate 26, and a moving force is applied to the anti-wear plate 12, so that the anti-wear plate 12 drives the fixing column 21 and the fixing disc 22 to enter the hollow annular groove 23, and the fixing disc 22 drives the movable plate 26 to move inward, and the inward movement of the movable plate 26 drives the first telescopic spring 25 to be compressed. At this time, a rotational force is applied to the anti-wear plate 12, so that the anti-wear plate 12 drives the fixing column 21 and the fixing disc 22 to rotate. When the fixing disc 22 rotates to correspond to the fixing groove 24, the force applied to the anti-wear plate 12 is stopped. Under the elastic force of the first telescopic spring 25, the movable plate 26 drives the fixing disc 22 to move inward to the inside of the fixing groove 24, and the fixed installation of the two sets of prefabricated anti-wear plates 12 can be completed.
[0042] See also Figure 4 As shown, this embodiment is based on the above embodiment and also includes:
[0043] A movable component, the movable component includes a card slot 31, a second telescopic spring 32 and a card block 33;
[0044] The card slot 31 is opened at the outer end of one side of the anti-wear plate 12, the second telescopic spring 32 is fixedly connected to the bottom end of the card slot 31, and the card block 33 is fixedly connected to the outer end of the other side of the anti-wear plate 12;
[0045] The card slot 31 is used to place the card block 33, and the second telescopic spring 32 is used to limit the card block 33;
[0046] The card slot 31 is opened corresponding to the card block 33, and the second telescopic spring 32 is located at both ends of the outer side of the anti-wear plate 12;
[0047] When the block 33 enters the slot 31, the second telescopic spring 32 can be compressed;
[0048] Working principle: when it is necessary to protect the inside of air ducts 11 of different sizes from wear, different numbers of anti-wear plate 12 blocks 33 are placed in the slots 31 according to actual needs, and the anti-wear plate 12 forms a circular structure. At this time, the anti-wear plate 12 applies an inward force to the block 33, so that the block 33 moves inward and drives the second telescopic spring 32 to be compressed. At this time, the diameter of the circular structure formed by the anti-wear plate 12 is reduced, which is convenient for placement in the air duct 11 or removal from the air duct 11. After the anti-wear plate 12 is placed in the air duct 11, the elastic force of the second telescopic spring 32 drives the block 33 to move outward, so that the block 33 drives the anti-wear plate 12 to move outward until it fits against the inner wall of the air duct 11, thereby protecting the inside of air ducts 11 of different sizes from wear.
[0049] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. The wear-resistant ceramic coating anti-wear layer of the waste heat power generation system pipeline is characterized by: include: A body assembly, the body assembly comprising a wear plate (12); A fixing assembly, the fixing assembly comprising a fixing column (21), a fixing disc (22), a hollow annular groove (23), a fixing groove (24), a first telescopic spring (25) and a movable plate (26); The fixed column (21) is fixedly connected to the outer side of one end of the anti-wear plate (12), the fixed disc (22) is fixedly connected to the outer side of the fixed column (21), the hollow annular groove (23) is opened at the outer side of the other end of the anti-wear plate (12), the fixed groove (24) is opened at the inner side of the hollow annular groove (23), the first telescopic spring (25) is fixedly connected to the inner bottom end of the hollow annular groove (23), and the movable plate (26) is fixedly connected to the outer side of the first telescopic spring (25).
2. The wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipeline according to claim 1 is characterized in that: The main body component also includes an air duct (11), the anti-wear plate (12) is located inside the air duct (11), and the anti-wear plate (12) is an arc-shaped structure.
3. The wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipeline according to claim 1 is characterized in that: The diameter of the fixed disc (22) is greater than the diameter of the fixed column (21), and the fixed groove (24) is opened relative to the fixed disc (22).
4. The wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipeline according to claim 1 is characterized in that: The movable plate (26) is an arc-shaped structure, and the movable plate (26) and the first telescopic spring (25) are located inside the other end of the anti-wear plate (12).
5. The wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipeline according to claim 1 is characterized in that: It also includes a movable component, which includes a clamping slot (31), a second telescopic spring (32) and a clamping block (33); The clamping groove (31) is opened at the outer end position of one side of the anti-wear plate (12), the second telescopic spring (32) is fixedly connected to the bottom end position inside the clamping groove (31), and the clamping block (33) is fixedly connected to the outer end position of the other side of the anti-wear plate (12).
6. The wear-resistant ceramic coating anti-wear layer for waste heat power generation system pipeline according to claim 5 is characterized in that: The clamping groove (31) is opened corresponding to the clamping block (33), and the second telescopic spring (32) is located at two ends of the outer side of the anti-wear plate (12).
