Novel balance tank with automatic drainage function

The novel balancing tank with automatic drainage addresses uneven steam and water distribution in traditional tanks by using a steam-water separator and S-shaped structures to enhance separation and reduce energy loss, ensuring consistent moisture removal and equipment reliability.

CN222230228UActive Publication Date: 2024-12-24YANGU TECH (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202420729719.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-24
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

Traditional dry balance tanks with drainage functions suffer from poor condensation effects, leading to inadequate moisture removal and potential corrosion issues due to uneven distribution of steam and water, which can damage equipment and reduce system reliability.

Method used

A novel balancing tank with automatic drainage features a steam-water separator cylinder, S-shaped structure layouts, and arc baffles to evenly distribute steam and water, forming droplets for consistent discharge, enhancing separation and reducing energy loss.

Benefits of technology

The design improves steam and water separation efficiency, stabilizes distribution, reduces energy consumption, and enhances equipment reliability by ensuring consistent moisture removal, thereby preventing corrosion and improving system balance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of balance tanks, and discloses a novel balance tank with an automatic drainage function, which is characterized in that a balance tank water passing device is fixedly arranged on the inner wall of a steam-water separator cylinder, an upper end fixing plate is arranged at the upper end of the balance tank water passing device, and a lower end fixing plate is arranged at the lower end of the balance tank water passing device; a plurality of S-shaped structures are arranged between the upper end fixing plate and the lower end fixing plate in a rectangular array mode, a balance tank water passing device is arranged in the steam-water separator barrel, steam can be evenly distributed among different outlet channels, and therefore it can be guaranteed that steam and water of all the outlet channels are relatively stable and consistent; the problem that steam water in some channels is too large or too small is avoided, and the balance and stability of the system are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to balancing tanks, and more specifically, particularly relates to a novel balancing tank with automatic drainage. Background Art

[0002] With the rapid development of industrialization, gas compression is a vital process in many industrial applications to provide stable compressed air or gas. However, when air or other gases are compressed, their temperature will also rise. If there is moisture in the air, when the temperature rises to the saturation point, the moisture will appear in the form of water vapor. Moreover, when moisture exists in air compressors and gas pipelines, it will come into contact with metal and cause corrosion reactions. Corrosion can cause damage and leakage of equipment, reduce the reliability and life of the system, so dry balance tanks with drainage functions have appeared. However, the traditional dry balance tank uses dry materials inside. This design is conducive to the maintenance of later products and the condensation effect of this drying effect is poor, and it cannot achieve the ideal drainage effect.

[0003] Therefore, in view of this, the existing structure and defects are studied and improved, and a new type of balancing tank with automatic drainage is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] The utility model provides a novel balancing tank with automatic drainage, which is used to overcome the above-mentioned defects in the prior art.

[0005] The purpose and effect of the utility model of a new type of balancing tank with automatic drainage are achieved by the following specific technical means:

[0006] A novel balancing tank with automatic drainage comprises: a steam-water separator cylinder, a balancing tank water passer is fixedly installed on the inner wall of the steam-water separator cylinder, an upper fixed plate is provided at the upper end of the balancing tank water passer, a lower fixed plate is provided at the lower end of the balancing tank water passer, a plurality of S-shaped structure layouts are provided in a rectangular array between the upper fixed plate and the lower fixed plate, the left surface of the S-shaped structure layout is welded with an S-shaped structure layout, an inner arc baffle is fixed on the right inner surface of the S-shaped structure layout, a layout flow gap is formed between the S-shaped structure layouts provided in the plurality of arrays, a gas storage inner cavity is provided above the upper fixed plate, and a gas discharge inner cavity is provided below the upper fixed plate.

[0007] According to a further technical solution, the upper fixed plate surface array is provided with a plurality of upper circular through holes, the lower fixed plate surface array is provided with a plurality of lower circular through holes, and the lower circular through holes are connected to the upper circular through holes and the layout flow gap.

[0008] According to a further technical solution, a gas discharge pipe opening is provided at the upper left end of the steam-water separator cylinder, and the gas discharge pipe opening is connected to the interior of the gas storage cavity.

[0009] According to a further technical solution, a steam-water discharge pipe opening is provided at the west end of the right side of the steam-water separator cylinder, and the steam-water discharge pipe opening is connected to the gas discharge inner cavity.

[0010] According to a further technical solution, an upper circular head is welded on the upper end of the cylinder of the steam-water separator, and a lower circular head is welded on the lower end of the cylinder of the steam-water separator.

[0011] According to a further technical solution, a separator drain port is fixedly provided at the center of the lower end of the lower circular head, and the separator drain port is connected with the gas discharged into the inner cavity.

[0012] A further technical solution is that the gas enters from the steam-water discharge pipe port and passes through the gas storage cavity, the upper circular through hole, the layout flow gap, the lower circular through hole, and the gas is discharged into the cavity to form water droplets and then discharged from the separator drain port, and the gas is discharged from the gas discharge pipe port.

[0013] According to a further technical solution, a cooler nameplate is fixedly mounted on the front surface of the steam-water separator cylinder.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] By providing a balance tank water filter inside the cylinder of the steam-water separator, the steam can be evenly distributed among different outlet channels, thus ensuring that the steam and water in each outlet channel are relatively stable and consistent, avoiding the problem of too much or too little steam and water in some channels, improving the balance and stability of the system, and when water and gas pass through the internal separator, they form water droplets through the internal structure according to their different specific gravities, and then are discharged through the bottom drainer, and the separation effect is better than that of traditional steam-water separators.

[0016] By arranging multiple S-shaped structures between the balance tank water passer and the tank, the gas can be turned and diffused multiple times during the flow process, thereby increasing the contact area between the gas and the tank wall. This can enhance the heat transfer and mass transfer effects, and the gas will produce many turbulence and eddy phenomena during the flow process. These turbulence and eddy phenomena can increase the mass transfer effect of the gas, increase the contact rate between the gas and the inner wall of the S-shaped structure layout, and promote mass transfer and diffusion.

[0017] By providing the outer arc baffle and the inner arc baffle on both sides of the S-shaped structure layout wall, the water flow can produce a rotation or diffusion effect when entering the outer arc baffle and the inner arc baffle, and by guiding the flow trajectory of the water flow, the water distribution balance can be better achieved, which can further improve the balancing effect of the balancing tank water passer and ensure that the water volume in each outlet channel is more stable and consistent. The outer arc baffle and the inner arc baffle can effectively reduce the water flow resistance when the water flows through the inverted trough, reduce energy loss and pressure loss, improve the working efficiency of the equipment, and reduce the impact of energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the appearance structure of the utility model.

[0019] Figure 2 It is a front view structural schematic diagram of the utility model.

[0020] Figure 3 It is a cross-sectional structural schematic diagram of the utility model.

[0021] Figure 4 It is a schematic diagram of the appearance structure of the balancing tank water pass 28 in the utility model.

[0022] Figure 5 It is a front view structural schematic diagram of the balance tank water pass 28 in the utility model.

[0023] Figure 6 It is a front view structural schematic diagram of the balance tank water pass 28 in the utility model.

[0024] Figure 7 It is a top view structural schematic diagram of the balance tank water pass 28 in the utility model. DETAILED DESCRIPTION

[0025] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0026] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Example:

[0029] As attached Figure 1 To Attachment Figure 7 As shown:

[0030] The utility model provides a novel balancing tank with automatic drainage.

[0031] Refer to the attached Figure 1 To Attachment Figure 7 , comprising: a steam-water separator cylinder 11, a balancing tank water passer 28 is fixedly installed on the inner wall of the steam-water separator cylinder 11, an upper fixed plate 18 is provided on the upper end of the balancing tank water passer 28, and a lower fixed plate 19 is provided on the lower end of the balancing tank water passer 28, a plurality of S-shaped structure layouts 21 are arranged in a rectangular array between the upper fixed plate 18 and the lower fixed plate 19, an S-shaped structure layout 21 is welded on the left surface of the S-shaped structure layout 21, an inner arc baffle 24 is fixed on the right inner surface of the S-shaped structure layout 21, and a layout flow gap 25 is formed between the S-shaped structure layouts 21 arranged in the plurality of arrays, a gas storage inner cavity 26 is provided above the upper fixed plate 18, and a gas discharge inner cavity 27 is provided below the upper fixed plate 18.

[0032] Preferably, see Attachment Figure 4 The upper fixed plate 18 has a plurality of upper circular through holes 20 arranged on its surface, and the lower fixed plate 19 has a plurality of lower circular through holes 22 arranged on its surface. The lower circular through holes 22 are connected to the upper circular through holes 20 and the layout flow gap 25.

[0033] Preferably, see Attachment Figure 2 A gas discharge pipe opening 16 is provided at the upper left end of the steam-water separator cylinder 11 , and the gas discharge pipe opening 16 is connected to the inside of the gas storage cavity 26 .

[0034] Preferably, see Attachment Figure 2 A steam-water discharge pipe opening 15 is provided at the right west end of the steam-water separator cylinder 11 , and the steam-water discharge pipe opening 15 is connected to the gas discharge inner cavity 27 .

[0035] Preferably, see Attachment Figure 2An upper circular head 12 is welded at the upper end of the steam-water separator cylinder 11, and a lower circular head 13 is welded at the lower end of the steam-water separator cylinder 11.

[0036] Preferably, see Attachment Figure 2 A separator drain port 14 is fixedly provided at the center of the lower end of the lower circular end cover 13 , and the separator drain port 14 is connected to the gas discharge cavity 27 .

[0037] Preferably, see Attachment Figure 3 The gas enters from the steam-water discharge pipe port 15 and passes through the gas storage cavity 26, the upper circular through hole 20, the layout flow gap 25, the lower circular through hole 22, and the gas discharge cavity 27 to form water droplets and then is discharged from the separator drain port 14, and the gas is discharged from the gas discharge pipe port 16.

[0038] Preferably, see Attachment Figure 1 A cooler nameplate 17 is fixedly mounted on the front surface of the steam-water separator cylinder 11.

[0039] Specific usage of this utility model:

[0040] When using the utility model, first connect the gas discharge pipe port 16, the steam and water discharge pipe port 15 and the separator discharge port 14 of the utility model to the external pipe body. After the connection is completed, when the steam and water enter from the steam and water discharge pipe port 15, the gas will first accumulate in a large amount inside the gas discharge cavity 27 and begin to flow upward. It will first contact the surface of the lower fixed plate 19, and start to flow upward from the lower circular through hole 22 provided on the surface of the lower fixed plate 19. When the gas flows to the layout flow gap 25, the gas will contact the S-shaped structure layout 21. After the gas contacts, the steam and water will form water droplets on the surfaces of both sides of the S-shaped structure layout 21, and the gas will flow upward through the layout flow gap 25, pass through the upper circular through hole 20, and then enter the gas storage cavity 2 6 is accumulated inside and when the gas flows upward to the inner wall of the upper circular head 12, the water droplets flow downward again and flow through the upper circular through hole 20 to the gas discharge into the inner cavity 27, and the gas is discharged from the gas discharge pipe 16 to form a secondary reuse, and when the gas flows in the layout flow gap 25, the outer arc baffle 23 and the inner arc baffle 24 on both sides of the gas and the S-shaped structure layout 21 can disperse the gas evenly so that the gas in the layout flow gap 25 can be evenly distributed so that the liquid can flow evenly to the gas discharge into the inner cavity 27, and then the liquid in the inner cavity 27 is discharged from the inner cavity 27 by controlling the valve switch provided on the outside of the separator drain port 14, so that the gas inside the steam-water separator cylinder 11 can be fully reused for the second time.

[0041] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A new type of balancing tank with automatic drainage, including a steam-water separator cylinder, characterized in that: A balancing tank water pass is fixedly installed on the inner wall of the steam-water separator cylinder, an upper fixed plate is provided at the upper end of the balancing tank water pass, and a lower fixed plate is provided at the lower end of the balancing tank water pass. A plurality of S-shaped structure layouts are arranged in a rectangular array between the upper fixed plate and the lower fixed plate, and an S-shaped structure layout is welded on the left surface of the S-shaped structure layout, an inner arc baffle is fixed on the right inner surface of the S-shaped structure layout, and layout flow gaps are formed between the S-shaped structure layouts arranged in the plurality of arrays, a gas storage inner cavity is provided above the upper fixed plate, and a gas discharge inner cavity is provided below the upper fixed plate.

2. A new type of balancing tank with automatic drainage according to claim 1, characterized in that: The upper fixed plate surface array is provided with a plurality of upper circular through holes, the lower fixed plate surface array is provided with a plurality of lower circular through holes, and the lower circular through holes are connected with the upper circular through holes and the layout flow gap.

3. Referring to the attached claim 2, a new type of balancing tank with automatic drainage is characterized in that: A gas discharge pipe opening is provided at the upper left end of the steam-water separator cylinder, and the gas discharge pipe opening is communicated with the interior of the gas storage cavity.

4. A new type of balancing tank with automatic drainage according to claim 3, characterized in that: A steam-water discharge pipe opening is provided at the right west end of the steam-water separator cylinder, and the steam-water discharge pipe opening is connected with the gas discharge inner cavity.

5. A new type of balancing tank with automatic drainage according to claim 4, characterized in that: An upper circular head is welded at the upper end of the cylinder of the steam-water separator, and a lower circular head is welded at the lower end of the cylinder of the steam-water separator.

6. A new type of balancing tank with automatic drainage according to claim 5, characterized in that: A separator drain port is fixedly provided at the center of the lower end of the lower circular seal head, and the separator drain port is connected with the gas discharged into the inner cavity.

7. A new type of balancing tank with automatic drainage according to claim 6, characterized in that: The gas enters from the steam-water discharge pipe port and passes through the gas storage cavity, the upper circular through hole, the layout flow gap, the lower circular through hole, and the gas is discharged into the cavity to form water droplets and then discharged from the separator drain port, and the gas is discharged from the gas discharge pipe port.

8. A new type of balancing tank with automatic drainage according to claim 5, characterized in that: A cooler nameplate is fixedly mounted on the front surface of the steam-water separator cylinder.