Flow regulating mechanism and heat exchanger thereof
By introducing worm system driven by servo motors and flow sensors into the heat exchanger, the rotation of the ball core in the protective shell is accurately adjusted, which solves the problem of insufficient automation of flow adjustment in the prior art, and realizes accurate control of flow and Real-time monitoring improves the practicality of the equipment.
Patent Information
- Application Number
- CN202420942560.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing heat exchanger equipment lacks the degree of automation of flow regulation and is not convenient for real-time monitoring, which reduces the practical performance of the equipment.
A flow adjustment mechanism including a servo motor, a worm, a flow sensor and a current limiting device is designed. The worm and worm gear are driven to rotate through the servo motor, accurately adjust the rotation of the ball core in the protective shell, and adjust the opening size of the flow guide groove. This controls the flow rate and monitors the flow rate in real time through the flow sensor.
It realizes accurate regulation and real-time monitoring of the internal flow of the heat exchanger, improving the practical performance of the equipment.
Smart Images

Figure CN222231422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchanger equipment, in particular to a flow regulating mechanism and a heat exchanger thereof. Background Art
[0002] A heat exchanger is an energy conversion device that can transfer heat energy from one fluid to another. In industrial production and life, heat exchangers are widely used in many fields, such as chemical industry, petroleum, refrigeration, air conditioning, etc.
[0003] For example, the utility model patent disclosed in the publication number is CN220250745U, which is an adjustable flow heat exchanger, including a shell, a heat exchange tube is arranged in the shell, and fins for heat dissipation are installed on the heat exchange tube, and also includes a liquid circulation device arranged outside the shell, and the liquid circulation device is connected to the heat exchange tube via a water pipe. The heat exchange tube is also provided with a regulating mechanism for regulating the liquid flow. The utility model adjusts the flow of the medium in the heat exchange tube by setting an regulating mechanism, specifically, by rotating the knob, driving the rotating rod to rotate, and then rotating the ball center. When the through hole of the ball center is parallel to the flow direction of the medium, the medium can pass through at a larger flow rate. When the through hole of the ball center is crossed or perpendicular to the flow direction of the medium, the flow rate of the medium is reduced, thereby realizing flow regulation.
[0004] Although the above-mentioned equipment can regulate the flow of the heat exchanger to a certain extent, the degree of automation of its flow regulation is insufficient. It is also not convenient to monitor the regulated flow in real time, which reduces the practical performance of the equipment. Therefore, a flow regulation mechanism and its heat exchanger are urgently needed to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a flow regulating mechanism and a heat exchanger thereof to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flow regulating mechanism, including a flow regulating device, the flow regulating device including a protective shell, a pointer chuck is symmetrically arranged on the upper end surface of the protective shell, and a flow limiting device is rotatably clamped on the inner end surface of the protective shell, a transmission guide shaft is rotatably clamped on the inner end surface of the protective shell near the flow limiting device, and a connecting worm is arranged at the center of the outer end surface of the transmission guide shaft, a servo motor is arranged on the side of the protective shell opposite to the transmission guide shaft, and a flow sensor is symmetrically arranged on the inner end surface of the protective shell.
[0007] A heat exchanger comprises a heat exchanger body for supporting, wherein the upper end surface portion and the lower portion of the heat exchanger body are both provided with flow guide pipes;
[0008] Water inlet pipes, wherein two groups of water inlet pipes are provided, and the two groups of water inlet pipes are symmetrically fixedly arranged on the side end surface of the heat exchanger body;
[0009] A support base, wherein the support base is provided in two groups, and the two groups of the support base are fixedly arranged on the lower end surface of the heat exchanger body;
[0010] A flow regulating device, wherein two groups of the flow regulating device are provided, and the flow regulating device is sealed and fixedly connected to the water inlet pipe.
[0011] Preferably, the current limiting device includes a connecting worm gear, a connecting clamp shaft is fixedly installed at the center of the lower end surface of the connecting worm gear, and a pointer is symmetrically arranged on the upper end surface of the connecting clamp shaft near the connecting worm gear, a ball core is fixedly arranged on the bottom end surface of the connecting clamp shaft, and a guide groove is opened on the inner end surface of the ball core.
[0012] Preferably, the pointer is fitted and connected to the upper end surface of the pointer chuck, and the width of the two sets of pointer chucks is equal to the width of the guide groove, so that subsequent users can quickly and conveniently monitor the size of the guide groove adjustment opening.
[0013] Preferably, the ball core seal is rotatably clamped on the inner end surface of the protective shell, and the opening diameter of the guide groove is equal to the opening diameter inside the protective shell, so that when the ball core rotates inside the protective shell later, the opening of the guide groove can be aligned with the opening of the protective shell.
[0014] Preferably, the connecting worm is meshedly connected with the connecting worm wheel. The meshing of the connecting worm and the connecting worm wheel can not only improve the accuracy of the rotation of the ball core inside the protective shell, but also has a certain self-locking performance, thereby improving the stability of the ball core being limited inside the protective shell.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. The utility model sets a flow regulating device. When accurately regulating the flow introduced into the heat exchanger body, the servo motor can drive the connected worm wheel to rotate accurately through the connected worm, so that the ball core can rotate accurately inside the protective shell, thereby adjusting the size of the guide groove connected to the opening of the protective shell, and then accurately regulating the flow passing through the protective shell. At the same time, two sets of flow sensors can accurately monitor the regulated flow, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a disassembled diagram of the main body of the utility model;
[0018] Figure 2It is a structural schematic diagram of the main body of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the flow regulating device of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the current limiting device of the utility model.
[0021] In the figure: 1-heat exchanger body, 2-guide pipe, 3-water inlet pipe, 4-flow regulating device, 5-support base, 41-pointer chuck, 42-current limiting device, 43-transmission guide shaft, 44-connecting worm, 45-servo motor, 46-flow sensor, 47-protective shell, 421-connecting worm wheel, 422-connecting card shaft, 423-ball core, 424-guide groove, 425-pointer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides an embodiment: a flow regulating mechanism, including a flow regulating device 4, the flow regulating device 4 includes a protective shell 47, the upper end surface of the protective shell 47 is symmetrically provided with a pointer chuck 41, and the inner end surface of the protective shell 47 is rotatably clamped with a flow limiting device 42, the inner end surface of the protective shell 47 is rotatably clamped with a transmission guide shaft 43 near the flow limiting device 42, and a connecting worm 44 is provided at the center of the outer end surface of the transmission guide shaft 43, a servo motor 45 is provided on the side of the protective shell 47 opposite to the transmission guide shaft 43, and a flow sensor 46 is symmetrically provided on the inner end surface of the protective shell 47.
[0024] A heat exchanger comprises a heat exchanger body 1 for supporting, wherein the upper end surface and the lower part of the heat exchanger body 1 are both provided with flow guide pipes 2;
[0025] Water inlet pipes 3, there are two groups of water inlet pipes 3, and the two groups of water inlet pipes 3 are symmetrically fixed on the side end surface of the heat exchanger body 1;
[0026] Support bases 5, wherein two groups of support bases 5 are provided, and the two groups of support bases 5 are fixedly arranged on the lower end surface of the heat exchanger body 1;
[0027] The flow regulating device 4 is provided with two groups in total, and the flow regulating device 4 is sealed and fixedly connected to the water inlet pipe 3 .
[0028] Preferably, the current limiting device 42 includes a connecting worm gear 421, a connecting clamping shaft 422 is fixedly installed at the center of the lower end surface of the connecting worm gear 421, and a pointer 425 is symmetrically arranged on the upper end surface of the connecting clamping shaft 422 near the connecting worm gear 421, a ball core 423 is fixedly arranged on the bottom end surface of the connecting clamping shaft 422, and a guide groove 424 is opened on the inner end surface of the ball core 423.
[0029] Preferably, the pointer 425 is fitted and connected to the upper end surface of the pointer chuck 41, and the width of the two sets of pointer chucks 41 is equal to the width of the guide groove 424, so that subsequent users can quickly and conveniently monitor the size of the opening of the guide groove 424.
[0030] Preferably, the ball core 423 is sealed and rotatably clamped on the inner end surface of the protective shell 47, and the opening diameter of the guide groove 424 is equal to the opening diameter inside the protective shell 47, so that when the ball core 423 rotates inside the protective shell 47 later, the opening of the guide groove 424 can be aligned with the opening of the protective shell 47.
[0031] Preferably, the connecting worm 44 is meshedly connected with the connecting worm wheel 421. The meshing of the connecting worm 44 and the connecting worm wheel 421 can not only improve the accuracy of the rotation of the ball core 423 inside the protective shell 47, but also has a certain self-locking performance, thereby improving the stability of the ball core 423 limited inside the protective shell 47.
[0032] Working principle: Before use, the user can dock the external water supply pipe with the side of the flow regulating device 4 to facilitate the subsequent introduction of heat exchange liquid. If the flow of the heat exchange medium needs to be adjusted, the user can start the servo motor 45 through the external control device. The servo motor 45 can drive the connecting worm 44 to rotate. The connecting worm 44 can engage with the connecting worm wheel 421, thereby driving the bottom connecting card shaft 422 and the ball core 423 to rotate precisely. At the same time, when the ball core 423 rotates, it can indicate the offset angle on the upper part of the pointer chuck 41 through the pointer 425, thereby displaying the size of the opening of the guide groove 424 to close the closed protective shell 47, thereby accurately adjusting the flow of the heat exchange medium. At the same time, the two sets of flow sensors 46 can monitor the size of the imported flow in real time, effectively improving the practical performance of the equipment.
[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flow regulating mechanism, comprising a flow regulating device (4), characterized in that: The flow regulating device (4) comprises a protective shell (47), a pointer chuck (41) is symmetrically arranged on the upper end surface of the protective shell (47), and a flow limiting device (42) is rotatably engaged with the inner end surface of the protective shell (47), a transmission guide shaft (43) is rotatably engaged with the inner end surface of the protective shell (47) near the flow limiting device (42), and a connecting worm (44) is arranged at the center of the outer end surface of the transmission guide shaft (43), a servo motor (45) is arranged on the side of the protective shell (47) opposite to the transmission guide shaft (43), and a flow sensor (46) is symmetrically arranged on the inner end surface of the protective shell (47).
2. A heat exchanger, comprising a heat exchanger body (1) for supporting, wherein the upper end surface and the lower part of the heat exchanger body (1) are both provided with flow guide tubes (2), characterized in that: comprising the flow regulating mechanism as claimed in claim 1; Water inlet pipes (3), wherein two groups of the water inlet pipes (3) are provided, and the two groups of the water inlet pipes (3) are symmetrically fixedly arranged on the side end surface of the heat exchanger body (1); A support base (5), wherein two groups of the support base (5) are provided, and the two groups of the support base (5) are fixedly arranged on the lower end surface of the heat exchanger body (1); The flow regulating devices (4) are provided with two groups in total, and the flow regulating devices (4) are sealed and fixedly connected to the water inlet pipe (3).
3. A heat exchanger according to claim 2, characterized in that: The current limiting device (42) comprises a connecting worm wheel (421), a connecting clamping shaft (422) is fixedly mounted at the center of the lower end surface of the connecting worm wheel (421), a pointer (425) is symmetrically arranged at the upper end surface of the connecting clamping shaft (422) close to the connecting worm wheel (421), a ball core (423) is fixedly arranged at the bottom end surface of the connecting clamping shaft (422), and a guide groove (424) is opened at the inner end surface of the ball core (423).
4. A heat exchanger according to claim 3, characterized in that: The pointer (425) is fitted and connected to the upper end surface of the pointer chuck (41), and the width of the two sets of pointer chucks (41) is equal to the width of the guide groove (424).
5. A heat exchanger according to claim 3, characterized in that: The ball core (423) is sealed and rotatably clamped on the inner end surface of the protective shell (47), and the opening diameter of the guide groove (424) is equal to the opening diameter inside the protective shell (47).
6. A heat exchanger according to claim 3, characterized in that: The connecting worm (44) is meshingly connected with the connecting worm wheel (421).
Citation Information
Patent Citations
Flow-adjustable heat exchanger
CN220250745U
