Cigarette packet channel calibration and installation tool

Abstract

The cigarette packet channel calibration and installation tool comprises a left side horizontal adjustment module, a right side horizontal adjustment module and a middle vertical adjustment module, and the middle vertical adjustment module is located between the left side horizontal adjustment module and the right side horizontal adjustment module. The lower end of the middle vertical adjustment module is connected with the left horizontal adjustment module, the upper end of the middle vertical adjustment module is connected with the right horizontal adjustment module, and the left horizontal adjustment module and the right horizontal adjustment module are located on the two opposite sides of the middle vertical adjustment module respectively. The left side horizontal adjustment module is parallel to the right side horizontal adjustment module; according to the utility model, the time-saving, labor-saving, efficient and guaranteed adjustment and installation effects can be realized.

Description

Technical Field

[0001] The utility model belongs to the field of installation tools, in particular to a cigarette packet channel calibration installation device. Background Art

[0002] In the current integrated production line for cigarette production and packaging, the folding channel for the end of the small box transparent paper in the packaging production process is an important production link that connects the past and the future. Because this process link must ensure that the cigarette package in the corresponding mold box can pass smoothly when it is pushed out in the horizontal direction when the previous packaging forming wheel rotates to a horizontal position and stops, and must also ensure that the cigarette package is smoothly lifted to the end sealing iron device again in the vertical direction after the folding process of the movable folder, and then it can be smoothly pushed into the end sealing iron channel by the double package pushing rod to heat and seal the two end surfaces of the transparent paper of the cigarette package. The above processes involve two horizontal transfers and one vertical transfer of the cigarette package, and both of them keep the size consistency of the cigarette package channel to be passed through with the exit or entrance of the previous and subsequent processes in both horizontal and vertical dimensions.

[0003] However, since the previous and next process devices of the cigarette pack channel are in a production dynamic state, the cigarette pack channel needs to match the previous and next processes horizontally or vertically throughout the production process, which is difficult to achieve accurately at all times in actual production. In normal production, the operation failure of the cigarette pack in the channel is used to indirectly judge whether there is an offset mismatch in the cigarette pack channel, so there is a lag, which affects the overall production operation and product yield.

[0004] In summary, there is an urgent need for a quick adjustment tool that can quickly check and calibrate during the production process and has high accuracy, so as to quickly and accurately solve the fault problem and ensure the efficient operation of production. In view of the relevant technical problems exposed above, especially the quick calibration and installation tool for cigarette package channels on different horizontal planes in the cigarette package packaging automation production line, no effective solution has been proposed so far. Utility Model Content

[0005] In order to solve the above-mentioned deficiencies in the prior art, the present application discloses a cigarette pack channel calibration and installation tool, which includes a left horizontal adjustment module, a right horizontal adjustment module, and a middle vertical adjustment module. The middle vertical adjustment module is located between the left horizontal adjustment module and the right horizontal adjustment module, and the lower end of the middle vertical adjustment module is connected to the left horizontal adjustment module, and the upper end of the middle vertical adjustment module is connected to the right horizontal adjustment module. The left horizontal adjustment module and the right horizontal adjustment module are respectively located on opposite sides of the middle vertical adjustment module, and the left horizontal adjustment module is parallel to the right horizontal adjustment module; wherein the left horizontal adjustment module, the right horizontal adjustment module, and the middle vertical adjustment module are all rectangular structures, the lower surface of the left horizontal adjustment module is smoothly connected to the lower surface of the middle vertical adjustment module and are on the same horizontal plane; the upper surface of the right horizontal adjustment module is smoothly connected to the upper surface of the middle vertical adjustment module and are on the same horizontal plane.

[0006] The lower surface of the right horizontal adjustment module is parallel to the upper surface of the left horizontal adjustment module, and the lower surface of the right horizontal adjustment module is above the upper surface of the left horizontal adjustment module.

[0007] In a top view, the width of the left horizontal adjustment module is the same as that of the middle vertical adjustment module, and the upper and lower side surfaces of the left horizontal adjustment module are smoothly connected to the upper and lower side surfaces of the middle vertical adjustment module and are on the same plane.

[0008] Along the top view direction, the width of the right horizontal adjustment module is smaller than the width of the middle vertical adjustment module, the upper side surface of the right horizontal adjustment module is below the upper side surface of the middle vertical adjustment module, the lower side surface of the right horizontal adjustment module is above the lower side surface of the middle vertical adjustment module, and the distance between the upper side surface of the right horizontal adjustment module and the upper side surface of the middle vertical adjustment module is the same as the distance between the lower side surface of the right horizontal adjustment module and the lower side surface of the middle vertical adjustment module.

[0009] The thickness of the left horizontal adjustment module is smaller than the thickness of the right horizontal adjustment module.

[0010] The middle vertical adjustment module, the left horizontal adjustment module, and the right horizontal adjustment module are all solid structures.

[0011] The middle vertical adjustment module, the left horizontal adjustment module, and the right horizontal adjustment module are made of the same material, and the material includes one or more of stainless steel, aluminum alloy, and organic synthetic materials.

[0012] The external shape of the middle vertical adjustment module, the left horizontal adjustment module and the right horizontal adjustment module of the cigarette pack channel calibration installation tool is Z-shaped.

[0013] All planes of the middle vertical adjustment module, the left horizontal adjustment module, and the right horizontal adjustment module are smooth surfaces.

[0014] This application has the following advantages:

[0015] The beneficial effects of this utility model patent are: in the integrated production line of cigarette production and packaging, the dimensional standard conditions of the cigarette package channel in the horizontal and vertical dimensions of the small box transparent paper end folding and hot sealing production process can be quickly inspected and calibrated; and it can change the hysteresis that exists in the past based on the operation failure of the cigarette package in the channel to indirectly judge whether there is an offset mismatch in the cigarette package channel, which leads to unfavorable factors in production operation and product yield. At the same time, it avoids the use of a single tool to measure the horizontal and vertical dimensions of each node of the cigarette package channel back and forth multiple times during the usual adjustment and installation process, and achieves a time-saving, labor-saving, and quality-guaranteed adjustment and installation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the embodiment of the present application, the following briefly introduces the drawings required for use in the prior art and the technical solution of the present application.

[0017] Figure 1 This is the overall schematic diagram of the cigarette pack channel calibration installation tool for this application;

[0018] Figure 2 This is a front view schematic diagram of the cigarette pack channel calibration installation tool for this application;

[0019] Figure 3 This is a left side schematic diagram of the cigarette pack channel calibration installation tool for this application;

[0020] Figure 4 This is a right side schematic diagram of the cigarette pack channel calibration installation tool for this application;

[0021] Figure 5 This is a top view of the cigarette pack channel calibration installation tool for this application;

[0022] Figure 6 Schematic diagram of the process of installing the cigarette bag channel calibration installation tool in the equipment for this application;

[0023] Figure 7 Schematic diagram of the process of installing the cigarette bag channel calibration installation tool in the equipment for this application; DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions of the embodiments of the utility model; at the same time, the utility model will be further explained in conjunction with the specific drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The following will clearly and completely describe the technical solutions of the embodiments of the present application; the orientation expressions involved in this application, such as up, down, etc., are all positioned according to the view arrangement method of the present application;

[0025] In order to solve the above-mentioned deficiencies in the prior art, the present application discloses a cigarette pack channel calibration installation tool (00), wherein the cigarette pack channel calibration installation tool (00) comprises a left horizontal adjustment module (01), a right horizontal adjustment module (02), and a middle vertical adjustment module (03), wherein the middle vertical adjustment module (03) is located between the left horizontal adjustment module (01) and the right horizontal adjustment module (02), and the lower end of the middle vertical adjustment module (03) is connected to the left horizontal adjustment module (01), and the upper end of the middle vertical adjustment module (03) is connected to the right horizontal adjustment module (02), and the left The side horizontal adjustment module (01) and the right side horizontal adjustment module (02) are respectively located on opposite sides of the middle vertical adjustment module (03), and the left side horizontal adjustment module (01) is parallel to the right side horizontal adjustment module (02); wherein the left side horizontal adjustment module (01), the right side horizontal adjustment module (02) and the middle vertical adjustment module (03) are all rectangular parallelepiped structures, and the lower surface of the left side horizontal adjustment module (01) is smoothly connected to the lower surface of the middle vertical adjustment module (03) and is on the same horizontal plane; the upper surface of the right side horizontal adjustment module (02) is smoothly connected to the upper surface of the middle vertical adjustment module (03) and is on the same horizontal plane.

[0026] The lower surface of the right horizontal adjustment module (02) is parallel to the upper surface of the left horizontal adjustment module (01), and the lower surface of the right horizontal adjustment module (02) is above the upper surface of the left horizontal adjustment module (01).

[0027] In a top-down direction, the width of the left horizontal adjustment module (01) is the same as the width of the middle vertical adjustment module (03), and the upper and lower side surfaces of the left horizontal adjustment module (01) and the upper and lower side surfaces of the middle vertical adjustment module (03) are smoothly connected and are on the same plane.

[0028] In a top-down direction, the width of the right horizontal adjustment module (02) is smaller than the width of the middle vertical adjustment module (03); the upper side surface of the right horizontal adjustment module (02) is below the upper side surface of the middle vertical adjustment module (03); the lower side surface of the right horizontal adjustment module (02) is above the lower side surface of the middle vertical adjustment module (03); and the distance between the upper side surface of the right horizontal adjustment module (02) and the upper side surface of the middle vertical adjustment module (03) is the same as the distance between the lower side surface of the right horizontal adjustment module (02) and the lower side surface of the middle vertical adjustment module (03).

[0029] The thickness of the left horizontal adjustment module (01) is smaller than the thickness of the right horizontal adjustment module (02).

[0030] The middle vertical adjustment module (03), the left horizontal adjustment module (01), and the right horizontal adjustment module (02) are all solid structures.

[0031] The middle vertical adjustment module (03), the left horizontal adjustment module (01), and the right horizontal adjustment module (02) are made of the same material, and the material includes one or more of stainless steel, aluminum alloy, and organic synthetic materials.

[0032] The external shape of the middle vertical adjustment module (03), the left horizontal adjustment module (01) and the right horizontal adjustment module (02) of the cigarette packet channel calibration installation tool (00) is a Z shape.

[0033] Each plane of the middle vertical adjustment module (03), the left horizontal adjustment module (01), and the right horizontal adjustment module (02) is a smooth surface.

[0034] Specific:

[0035] The purpose of this utility model patent is to provide a quick calibration installation tool for cigarette bag channels on different horizontal planes. It includes a left horizontal adjustment module (01), a right horizontal adjustment module (02), and a middle vertical adjustment module (03), and the above three parts can form a rigid geometric structure with fixed standard horizontal and vertical dimensions (such as Figure 2 ) and has a certain geometric width (such as Figure 4 The interior of the left horizontal adjustment module (01) is a solid structure, and the solid structure can be made of the same material or a combination of multiple materials, and the material can ensure that the rigidity requirements during use are met; the internal structure and material composition of the right horizontal adjustment module (02) and the middle vertical adjustment module (03) are consistent with those of the left horizontal adjustment module.

[0036] Furthermore, the three parts form a rigid geometric structure with a fixed standard size, and its external shape is like an inverted "Z" shape, and each surface maintains a smooth surface shape without obvious roughness (such as Figure 1 ).

[0037] Furthermore, the left horizontal adjustment module (01) and the right horizontal adjustment module (02) are distributed on both sides of the vertical adjustment module (03), and the upper surface (13) of the vertical adjustment module and the upper surface (14) of the right horizontal adjustment module are on the same horizontal plane, and the lower surface (11) of the left horizontal adjustment module and the lower surface (12) of the vertical adjustment module are on the same horizontal plane.

[0038] Furthermore, the materials of the left horizontal adjustment module (01), the right horizontal adjustment module (02) and the vertical adjustment module (03) connecting the left and right include but are not limited to stainless steel, aluminum alloy or organic synthetic materials.

[0039] like Figure 1 As shown in the schematic diagram of the appearance structure of the utility model patent, a quick calibration and installation tool for a cigarette package channel according to the embodiment of the utility model patent comprises a left horizontal adjustment module (01), a right horizontal adjustment module (02), and a middle vertical adjustment module (03). The left horizontal adjustment module (01) and the right horizontal adjustment module (02) are respectively in a mutually perpendicular combination mode with the vertical adjustment module (03) in the horizontal dimension, and together form an overall rigid geometric structure in the shape of an inverted "Z".

[0040] The combination method can be one-piece molding, welding or bonding. The surfaces of the rigid geometric structure are in a horizontal or vertical state, specifically, the lower surface (11) of the left horizontal adjustment module and the lower surface (12) of the vertical adjustment module are located in the same horizontal plane, the upper surface (14) of the right horizontal adjustment module and the upper surface (13) of the vertical adjustment module are located in the same horizontal plane; the upper surface (16) of the left horizontal adjustment module and the left side surface (17) of the vertical adjustment module are vertical planes to each other, and the lower surface (19) of the right horizontal adjustment module and the right side surface (18) of the vertical adjustment module are vertical planes to each other.

[0041] During adjustment and installation, the embodiment of the utility model patent is directly placed into the cigarette pack channel from the side. The specific steps include first removing the outer baffle plate (21) of the fourth station mold box in the packaging forming wheel at the front end of the cigarette pack channel (the forming wheel has a total of 6 mold boxes, and only the mold box parallel to the cigarette pack channel opening is removed); then loosening the butterfly nut (22) on the outer side of the movable folder located outside the cigarette pack channel, directly taking out the movable folder, and then placing the embodiment of the utility model patent (00) in the designated adjustment position in the cigarette pack channel, that is, the lower surface (19) of the right horizontal adjustment module is in close contact with the bottom surface (33) of the end sealing iron channel. Then, the outer baffle plate (21) of the mold box and the movable folder (32) are respectively in close contact with the two side surfaces of the left horizontal adjustment module and the side surface (17) of the vertical adjustment module in the embodiment of the utility model patent in the horizontal direction and the vertical direction; the working surface (34) of the end sealing iron is directly in close contact with the two side surfaces (14) of the right horizontal adjustment module in the vertical direction. At this point, the purpose of accurate and rapid calibration and installation of multiple cigarette pack channels located on different horizontal planes has been achieved.

[0042] In summary, the utility model patent provides an integrated quick calibration and installation tool for the cigarette pack channels of GDX2 at different levels, which can well meet the needs of one-time overall adjustment and installation of multiple channels, multiple dimensions, and multiple processes in the actual cigarette pack packaging production process. It realizes the integrated adjustment of the front and rear end positions of the cigarette pack channel, avoids the use of a single tool to measure the horizontal and vertical dimensions of each node of the cigarette pack channel back and forth multiple times during the routine adjustment and installation process, and achieves a time-saving, labor-saving, efficient, and guaranteed adjustment and installation effect.

[0043] This application has the following advantages:

[0044] The beneficial effects of this utility model patent are: in the integrated production line of cigarette production and packaging, the dimensional standard conditions of the cigarette package channel in the horizontal and vertical dimensions of the small box transparent paper end folding and hot sealing production process can be quickly inspected and calibrated; and it can change the hysteresis that exists in the past based on the operation failure of the cigarette package in the channel to indirectly judge whether there is an offset mismatch in the cigarette package channel, which leads to unfavorable factors in production operation and product yield. At the same time, it avoids the use of a single tool to measure the horizontal and vertical dimensions of each node of the cigarette package channel back and forth multiple times during the usual adjustment and installation process, and achieves a time-saving, labor-saving, and quality-guaranteed adjustment and installation effect.

[0045] The contents not described in detail in the present invention belong to the prior art known to professional and technical personnel in the field and will not be described in detail.

Claims

1. A cigarette pack channel calibration installation tool, characterized in that: The cigarette pack channel calibration installation tool includes a left horizontal adjustment module, a right horizontal adjustment module, and a middle vertical adjustment module. The middle vertical adjustment module is located between the left horizontal adjustment module and the right horizontal adjustment module, and the lower end of the middle vertical adjustment module is connected to the left horizontal adjustment module, and the upper end of the middle vertical adjustment module is connected to the right horizontal adjustment module. The left horizontal adjustment module and the right horizontal adjustment module are respectively located on opposite sides of the middle vertical adjustment module, and the left horizontal adjustment module is parallel to the right horizontal adjustment module; wherein, the left horizontal adjustment module, the right horizontal adjustment module, and the middle vertical adjustment module are all rectangular structures, the lower surface of the left horizontal adjustment module is smoothly connected to the lower surface of the middle vertical adjustment module and are on the same horizontal plane; the upper surface of the right horizontal adjustment module is smoothly connected to the upper surface of the middle vertical adjustment module and are on the same horizontal plane.

2. A cigarette packet channel calibration and installation tool according to claim 1, characterized in that: The lower surface of the right horizontal adjustment module is parallel to the upper surface of the left horizontal adjustment module, and the lower surface of the right horizontal adjustment module is above the upper surface of the left horizontal adjustment module.

3. A cigarette packet channel calibration and installation tool according to claim 2, characterized in that: In a top view, the width of the left horizontal adjustment module is the same as that of the middle vertical adjustment module, and the upper and lower side surfaces of the left horizontal adjustment module are smoothly connected to the upper and lower side surfaces of the middle vertical adjustment module and are on the same plane.

4. A cigarette packet channel calibration and installation tool according to claim 3, characterized in that: Along the top view direction, the width of the right horizontal adjustment module is smaller than the width of the middle vertical adjustment module, the upper side surface of the right horizontal adjustment module is below the upper side surface of the middle vertical adjustment module, the lower side surface of the right horizontal adjustment module is above the lower side surface of the middle vertical adjustment module, and the distance between the upper side surface of the right horizontal adjustment module and the upper side surface of the middle vertical adjustment module is the same as the distance between the lower side surface of the right horizontal adjustment module and the lower side surface of the middle vertical adjustment module.

5. A cigarette packet channel calibration and installation tool according to claim 4, characterized in that: The thickness of the left horizontal adjustment module is smaller than the thickness of the right horizontal adjustment module.

6. A cigarette packet channel calibration and installation tool according to claim 5, characterized in that: The middle vertical adjustment module, the left horizontal adjustment module, and the right horizontal adjustment module are all solid structures.

7. A cigarette packet channel calibration and installation tool according to claim 6, characterized in that: The middle vertical adjustment module, the left horizontal adjustment module, and the right horizontal adjustment module are made of the same material, and the material includes one or more of stainless steel, aluminum alloy, and organic synthetic materials.

8. The cigarette packet channel calibration and installation tool according to claim 7, characterized in that: The external shape of the middle vertical adjustment module, the left horizontal adjustment module and the right horizontal adjustment module of the cigarette pack channel calibration installation tool is Z-shaped.

9. A cigarette packet channel calibration and installation tool according to claim 8, characterized in that: All planes of the middle vertical adjustment module, the left horizontal adjustment module, and the right horizontal adjustment module are smooth surfaces.

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