Multifunctional rotary part inspection bench
By using a combination of elastic top and rotary visual inspection components on the part inspection table, the problem of incomplete parts clamping damage and detection in the prior art is solved, and all-round multi-angle inspection is achieved, which improves the accuracy and automation of inspection. level.
Patent Information
- Application Number
- CN202420962487.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing parts inspection tables are prone to damage when clamping parts and lack the ability to accurately detect all-round and multi-angle angles.
A multifunctional rotary part inspection table is designed, adopting a combination of elastic top, rotary assembly and visual detection assembly, through the sliding connection of the rotary table with the limit ring, the first visual detector and the second visual detection assembly, The PLC controller is used for real-time monitoring and data processing to achieve all-round multi-angle detection of parts.
It effectively avoids damage caused by small stress area of parts, improves the comprehensiveness and accuracy of inspection, reduces the subjectivity of manual inspection, and improves product quality and inspection efficiency.
Smart Images

Figure CN222231699U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of an inspection table, in particular to a multifunctional rotary parts inspection table. Background Art
[0002] At present, the parts inspection bench is a workbench or work area specially used for inspecting and testing parts. The inspection bench usually has a flat and clean working surface for workers to inspect. It is designed to check the quality of the produced parts to ensure that they meet the specifications and standards. The parts inspection bench helps to find product defects, problems or non-conforming items so that timely measures can be taken to correct and improve them. Through the parts inspection bench, manufacturing companies can improve product quality, reduce defective rates, and ensure that products meet customer quality standards and requirements.
[0003] Prior art, CN202021483076.1 A parts inspection bench, comprising: a workbench, a fixture and a measuring tool, characterized in that it comprises a frame, a workbench, a driving frame and a rocker arm detection device, the workbench is fixed to the frame through fasteners, the driving frame is fixed to one side of the length direction of the workbench, and the rocker arm detection device is installed on the other side of the length direction of the workbench, the driving frame is connected to a first motor for providing power at one end close to the edge of the workbench, and a first fixture for fixing the shaft is connected to the end away from the first motor, and an ejector frame is symmetrically arranged at the end away from the driving frame, and an ejector frame is fixedly connected to the end of the ejector frame close to the driving frame. By placing the part on the driving frame of the workbench, the length of the shaft can be measured according to the position of the ejector, and the driving device is rotated at the same time, and the diameter and tolerance of the shaft are measured using the measuring tool on the rocker arm.
[0004] However, the prior art has the following defects: 1. When the pin is clamping the part, due to the small force-bearing area, improper operation can easily lead to excessive pressure, causing the pin to damage the part; 2. When inspecting the parts, the prior art lacks the ability to accurately inspect the parts from all directions and angles.
[0005] Therefore, it is necessary to improve the parts inspection platform in the prior art to solve the above problems. Summary of the invention
[0006] The utility model overcomes the shortcomings of the prior art and provides a multifunctional rotary parts inspection table, aiming to solve the problem that the ejector pins in the prior art are easy to damage the parts and the problem that the parts cannot be accurately inspected from all directions and angles.
[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a multifunctional rotary parts inspection table, comprising: a table body, a rotating component arranged on the table body, and an inspection component arranged on the table body;
[0008] The rotating assembly comprises: a rotating table, a limiting ring arranged outside the rotating table, and a clamping assembly arranged on the rotating table; the rotating table is slidably connected to the limiting ring, a first rotating motor is arranged under the table body, and an output shaft of the first rotating motor passes through the table body and is connected to the bottom of the rotating table;
[0009] The inspection component includes: a first visual detector arranged on the side of the rotating table, a second visual inspection component arranged above the book-making rotating table, a support plate arranged behind the rotating table, and a PLC controller arranged on the table body.
[0010] In a preferred embodiment of the utility model, the clamping assembly includes: a supporting element, and a fixing element and a pushing element arranged on both sides of the supporting element; the rotating table is provided with a movable groove, the pushing element is slidably connected to the movable groove, a first electric push rod is provided in the movable groove, and the first electric push rod is connected to the pushing element.
[0011] In a preferred embodiment of the utility model, the supporting element includes: an arc-shaped plate, and a second electric push rod arranged at the bottom of the arc-shaped plate; the second electric push rod is located in the rotating table, and the output shaft of the second electric push rod is connected to the arc-shaped plate.
[0012] In a preferred embodiment of the utility model, the fixed element includes: a fixed base, a rotating plate rotatably connected to the fixed base, and a second rotating motor arranged on the rotating plate; a bottom plate and a pressure plate are arranged on the rotating plate, the pressure plate is slidably connected to the rotating plate, and the pressure plate is connected to a third electric push rod.
[0013] In a preferred embodiment of the utility model, the pushing element includes: a moving base, and an elastic top arranged on the moving base; the elastic top is fixedly connected to the moving base.
[0014] In a preferred embodiment of the utility model, the elastic tip includes: a tip, a piston rod arranged at the rear end of the tip, a piston belly slidably connected to the piston rod, and a plurality of springs connecting the bottom of the tip and the piston belly; damping oil is arranged in the piston belly.
[0015] In a preferred embodiment of the utility model, the second visual detection component includes: a bracket, a threaded rod arranged on the top of the bracket, a base arranged on the threaded rod, and a third rotating motor arranged at the tail end of the threaded rod; the base is threadedly connected to the threaded rod, and a second visual detector is arranged under the base.
[0016] In a preferred embodiment of the utility model, a plurality of linear light sources are arranged on the support plate.
[0017] In a preferred embodiment of the utility model, a display screen is arranged on the support plate.
[0018] In a preferred embodiment of the present invention, the PLC controller is electrically connected to the first visual detector and the second visual detection component.
[0019] The utility model solves the defects existing in the background technology, and has the following beneficial effects:
[0020] (1) The utility model utilizes an elastic tip design. Through the combination of the tip, piston rod, piston belly and spring, an elastic tip with buffering and resetting functions is formed. When the tip contacts the parts, it can provide smooth pressure application and avoid excessive pressure through the buffering effect of the spring. Compared with the prior art, it avoids the situation where the tip damages the parts due to small force area and improper operation.
[0021] (2) The utility model utilizes the combined design of a rotating component and a visual inspection component. Through the sliding connection between the rotating table and the limit ring, and the precise control of the first rotating motor, in cooperation with the first visual detector and the second visual inspection component, all-round and multi-angle inspection of parts is realized. Compared with the prior art, the utility model avoids the limitation of only performing single-angle inspection on parts, improves the comprehensiveness and accuracy of inspection, ensures that parts can be accurately evaluated at multiple angles, thereby improving product quality and inspection efficiency.
[0022] (3) The utility model utilizes the cooperation of the first visual detector and the second visual inspection component in the inspection component, as well as the real-time monitoring and control functions of the PLC controller, and is capable of comprehensively capturing image information of parts at different angles, and performing data processing and real-time monitoring through the PLC controller. Compared with the prior art, it avoids the subjectivity and limitations of manual inspection, and further improves the level of automation of inspection and the comprehensiveness and accuracy of inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0024] Figure 1 It is a three-dimensional structural diagram of a preferred embodiment of the utility model;
[0025] Figure 2 It is a rotating table structure of a preferred embodiment of the utility model;
[0026] Figure 3 It is a diagram of a fixing element of a preferred embodiment of the utility model;
[0027] Figure 4It is a flexible top diagram of a preferred embodiment of the utility model;
[0028] Figure 5 It is a diagram of a test assembly of a preferred embodiment of the utility model;
[0029] In the figure: 1. rotating table; 2. limiting ring; 3. first rotating motor; 4. first visual detector; 5. supporting plate; 6. PLC controller; 7. moving groove; 8. first electric push rod; 9. arc plate; 10. second electric push rod; 11. fixed base; 12. rotating plate; 13. second rotating motor; 14. bottom plate; 15. pressure plate; 16. third electric push rod; 17. moving base; 18. top; 19. piston rod; 20. piston belly; 21. spring; 22. bracket; 23. threaded rod; 24. base; 25. third rotating motor; 26. second visual detector; 27. linear light source; 28. display screen. DETAILED DESCRIPTION
[0030] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0031] like Figure 1 As shown, a multifunctional rotary parts inspection table includes: a table body, a rotating component arranged on the table body, and an inspection component arranged on the table body; the table body provides a stable working platform, and the surface of the table body can be designed with an anti-slip texture to prevent parts or tools from sliding during the inspection process.
[0032] The rotating assembly includes: a rotating table 1, a limiting ring 2 arranged outside the rotating table 1, and a clamping assembly arranged on the rotating table 1; the rotating table 1 is slidably connected with the limiting ring 2 to limit the movement range of the rotating table 1 to ensure that the rotating table 1 rotates smoothly within the limited range, and a first rotating motor 3 is arranged under the table body, and the output shaft of the first rotating motor 3 passes through the table body and is connected to the bottom of the rotating table 1 to ensure that the rotating table 1 can rotate smoothly and accurately;
[0033] like Figure 2 As shown, the clamping assembly includes: a supporting element, and a fixing element and a pushing element arranged on both sides of the supporting element; the rotating table 1 is provided with a moving groove 7 for accommodating and guiding the sliding of the pushing element, and a first electric push rod 8 is arranged in the moving groove 7, and the first electric push rod 8 is connected to the pushing element to realize horizontal clamping of the part.
[0034] The supporting element provides a stable installation position for the fixing element and the pushing element, and the supporting element includes: an arc plate 9, and a second electric push rod 10 arranged at the bottom of the arc plate 9; the arc plate 9 is used to support the parts and is adjusted according to the shape of the parts. The second electric push rod 10 is located in the rotating table 1, and the output shaft of the second electric push rod 10 is connected to the arc plate 9. By controlling the extension and shortening of the second electric push rod 10, the height of the arc plate 9 can be adjusted to adapt to parts of different sizes and shapes.
[0035] like Figure 3 As shown, the fixing element is used to preliminarily fix the part to be inspected. The fixing element can be adjusted according to the shape and size of the part to ensure the stability of the part during the clamping process. The fixing element includes: a fixed base 11, a rotating plate 12 rotatably connected to the fixed base 11, and a second rotating motor 13 arranged on the rotating plate 12; a bottom plate 14 and a pressure plate 15 are arranged on the rotating plate 12, and the pressure plate 15 is slidably connected to the rotating plate 12. The pressure plate 15 is connected to a third electric push rod 16. By controlling the extension and shortening of the third electric push rod 16, the pressing and loosening of the part by the pressure plate 15 can be achieved.
[0036] like Figure 4 As shown, the pushing element includes: a moving base 17, an elastic tip 18 arranged on the moving base 17; the elastic tip 18 is fixedly connected to the moving base 17. The elastic tip 18 includes: a tip 18, a piston rod 19, a piston belly 20 and a spring 21. The tip 18 is the direct part of the clamping part, and its rear end is fixedly connected to the piston rod 19. The piston rod 19 is slidably connected to the piston belly 20, and the piston belly 20 is filled with damping oil to provide a certain damping effect so that the tip 18 can apply pressure smoothly when contacting the part. The spring 21 is connected between the bottom of the tip 18 and the piston belly 20, and is used to provide a certain buffer and reset force when the tip 18 is under pressure, so as to avoid the situation where the tip 18 causes damage to the part due to excessive pressure due to a small force-bearing area.
[0037] like Figure 5 As shown, the inspection component includes: a first visual detector 4 arranged on the side of the rotating table 1, used to capture the image information of the side of the part, a second visual inspection component arranged above the book-making rotating table 1, a support plate 5 arranged behind the rotating table 1, and a PLC controller 6 arranged on the table body. A plurality of line light sources 27 are arranged on the support plate 5 to provide sufficient lighting conditions for part inspection.
[0038] The second visual inspection component includes: a bracket 22, a threaded rod 23 arranged on the top of the bracket 22, a base 24 arranged on the threaded rod 23, and a third rotating motor 25 arranged at the tail end of the threaded rod 23; the base 24 is threadedly connected to the threaded rod 23, and the horizontal position of the base 24 is adjusted by controlling the rotation of the threaded rod 23. A second visual detector 26 is arranged under the base 24, so that the second visual detector 26 moves to a suitable position to capture image information above the part.
[0039] The PLC controller 6 is the control center of the entire inspection station. It is electrically connected to the first visual detector 4, the second visual detection component, etc., and is used to control the operation and data processing of various parts of the inspection station. The PLC controller 6 is operated by buttons, and the display screen 28 on the support plate 5 can display the inspection data and working status in real time.
[0040] When the utility model is used, the part to be inspected is placed in the clamping assembly and fixed, and the pushing element is adjusted so that the top 18 contacts the part and applies appropriate pressure to ensure that the part is stable during the inspection process. The first rotary motor 3 and the second rotary motor 13 are started to drive the rotating table 1 and the part to start rotating, ensuring a comprehensive inspection of the part at different angles. During the inspection process, the first visual detector 4 captures the image information of the side of the part, and the second visual detection component adjusts its position as needed to capture the image information above the part. The PLC controller 6 controls the operation and data processing of each component through button operation, and monitors the data and working status during the inspection process in real time.
[0041] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
Claims
1. A multifunctional rotary parts inspection table, comprising: A platform, a rotating assembly arranged on the platform, and a testing assembly arranged on the platform, characterized in that; The rotating assembly comprises: a rotating table (1), a limiting ring (2) arranged outside the rotating table (1), and a clamping assembly arranged on the rotating table (1); the rotating table (1) is slidably connected to the limiting ring (2), a first rotating motor (3) is arranged below the table body, and an output shaft of the first rotating motor (3) passes through the table body and is connected to the bottom of the rotating table (1); The inspection component comprises: a first visual detector (4) arranged on the side of the rotating table (1), a second visual inspection component arranged above the book-making rotating table (1), a support plate (5) arranged at the rear of the rotating table (1), and a PLC controller (6) arranged on the table body.
2. The multifunctional rotary parts inspection table according to claim 1 is characterized in that: The clamping assembly comprises: a supporting element, and a fixing element and a pushing element arranged on both sides of the supporting element; the rotating table (1) is provided with a moving groove (7), the pushing element is slidably connected to the moving groove (7), a first electric push rod (8) is arranged in the moving groove (7), and the first electric push rod (8) is connected to the pushing element.
3. The multifunctional rotary parts inspection table according to claim 2 is characterized in that: The supporting element comprises: an arc-shaped plate (9), and a second electric push rod (10) arranged at the bottom of the arc-shaped plate (9); the second electric push rod (10) is located inside the rotating table (1), and an output shaft of the second electric push rod (10) is connected to the arc-shaped plate (9).
4. The multifunctional rotary parts inspection table according to claim 2 is characterized in that: The fixed element comprises: a fixed base (11), a rotating plate (12) rotatably connected to the fixed base (11), and a second rotating motor (13) arranged on the rotating plate (12); a bottom plate (14) and a pressure plate (15) are arranged on the rotating plate (12), the pressure plate (15) is slidably connected to the rotating plate (12), and the pressure plate (15) is connected to a third electric push rod (16).
5. The multifunctional rotary parts inspection table according to claim 2 is characterized in that: The pushing element comprises: a movable base (17), and an elastic tip (18) arranged on the movable base (17); the elastic tip (18) is fixedly connected to the movable base (17).
6. The multifunctional rotary parts inspection table according to claim 5, characterized in that: The elastic tip (18) comprises: a tip (18), a piston rod (19) arranged at the rear end of the tip (18), a piston belly (20) slidably connected to the piston rod (19), and a plurality of springs (21) connecting the bottom of the tip (18) and the piston belly (20); damping oil is arranged in the piston belly (20).
7. The multifunctional rotary parts inspection table according to claim 1 is characterized in that: The second visual detection component comprises: a bracket (22), a threaded rod (23) arranged at the top of the bracket (22), a base (24) arranged on the threaded rod (23), and a third rotating motor (25) arranged at the tail end of the threaded rod (23); the base (24) is threadedly connected to the threaded rod (23), and a second visual detector (26) is arranged below the base (24).
8. The multifunctional rotary parts inspection table according to claim 1, characterized in that: A plurality of line light sources (27) are arranged on the support plate (5).
9. The multifunctional rotary parts inspection table according to claim 1, characterized in that: A display screen (28) is provided on the support plate (5).
10. The multifunctional rotary parts inspection table according to claim 1, characterized in that: The PLC controller (6) is electrically connected to the first visual detector (4) and the second visual detection component.
Citation Information
Patent Citations
Part inspection table
CN212363151U
