Function test platform of electric actuator

By designing the electric actuator functional test platform, using components such as the operating table, controller and support mechanism, the problem of misjudgment caused by errors in line connection of existing test tables is solved, and the rapid and intuitive electric actuator functional test is achieved to ensure the product normal operation.

CN222232029UActive Publication Date: 2024-12-24ZHONGWEI INTELLIGENT CONTROL (TIANJIN) VALVE TECH CO LTD
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Patent Information

Application Number
CN202420826936.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-24
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During the assembly process, existing electric actuator test benches are prone to misjudgment of product failure due to line connection errors and cannot operate normally.

Method used

A functional test platform for electric actuators was designed, including operating table, controller, valve body, support mechanism, connecting pipe, mounting plate, line interface, limiting plate, splicing mechanism, fastening box, elastic components and locking mechanism , through these components, it is easy to observe and inspect the line connection points, ensuring the normal functional test of the electric actuator.

Benefits of technology

The test platform can quickly place and remove the electric actuator, intuitively check whether the line connection is normal, ensure that the function of the electric actuator is normally controlled by the valve body, and reduce the probability of misjudging defective products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of testing devices for electric actuators, in particular to a function testing platform for an electric actuator, which comprises an operating platform, a controller and a valve body are arranged on the operating platform, a supporting mechanism is arranged between the valve body and the operating platform, and connecting pipes are arranged at two ends of the valve body. A mounting plate and an extension plate are arranged at the top end of the controller, a plurality of line interfaces are formed in the extension plate, a mounting groove is formed in one side of the top end of the mounting plate, and limiting plates are arranged on the two sides of the mounting groove. And through the mounting groove, the line interface and the valve body, a worker can conveniently and directly observe line connection points of the electric actuator body, so that the worker can conveniently and visually check whether line connection is normal or not.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing devices for electric actuators, in particular to a functional testing platform for electric actuators. Background Art

[0002] As we all know, electric actuators refer to machines that use electricity as the main energy source to drive valves. Since they are precision electrical components, they are generally required to have certain explosion-proof and protection levels (waterproof and dustproof). According to the applicable working conditions, they are divided into explosion-proof and ordinary types. According to the actuator action mode, they are divided into switch type and regulating type. Multi-turn actuators are suitable for regulating valves, gate valves, stop valves and other valves that require multiple rotations of the valve stem to open and close, or drive butterfly valves, ball valves, plug valves and other partial-turn valves through worm gear drives. Part-turn actuators are generally used for butterfly valves, ball valves, plug valves and other valves that only need to rotate 90 degrees to open and close. The drive shaft of the straight-through actuator is in the same direction as the valve stem, and can be directly connected or with an additional connecting shaft.

[0003] After the electric actuator is produced, a test bench is needed to detect whether the function of the electric actuator is normal. The existing test bench is usually directly assembled on the valve body for control detection. However, if the line connection during the assembly process is incorrectly connected due to human operation, the electric actuator will not be able to operate normally, resulting in the situation where the personnel misjudge the electric actuator as a defective product. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a functional testing platform for an electric actuator.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a functional test platform for an electric actuator, comprising an operating table, a controller and a valve body are arranged on the operating table, a supporting mechanism is arranged between the valve body and the operating table, connecting pipes are arranged at both ends of the valve body, a mounting plate and an extension plate are arranged at the top of the controller, a line interface is arranged on the extension plate, and a plurality of line interfaces are arranged, a mounting groove is opened on one side of the top of the mounting plate, limit plates are arranged on both sides of the mounting groove, a splicing mechanism is arranged between the limit plate and the mounting groove, an electric actuator body is arranged on the mounting groove, a fastening box is arranged on the other side of the mounting plate, a fastening hole is opened between one end of the fastening box and the mounting groove, a fastening column is arranged on the fastening hole, an oblique groove is opened on the top of one end of the fastening column, a fastening groove is opened inside the fastening box, the fastening groove is connected to the fastening hole, a fastening plate is arranged between the fastening groove and the fastening column, an elastic component is arranged between the fastening plate and the fastening groove, and a locking mechanism is arranged between the fastening plate and the fastening groove.

[0008] Furthermore, the utility model is improved in that the locking mechanism includes an electromagnetic lock and an iron plate, the iron plate is installed on one side of the fastening groove, and the electromagnetic lock is installed on one side of the fastening plate.

[0009] Furthermore, the utility model is improved in that the splicing mechanism includes a splicing groove and a splicing column, the splicing groove is opened on one side of the installation groove, the splicing column is installed on one side of the limiting plate, the splicing column is slidably connected to the splicing groove, and the splicing groove and the splicing column are both T-shaped structures.

[0010] Furthermore, the utility model is improved in that a damping pad is provided on one side of the splicing column.

[0011] Furthermore, the utility model is improved in that a rubber pad is provided on one side of the limiting plate.

[0012] Furthermore, the utility model is improved in that the connecting tube is a transparent tube.

[0013] Furthermore, the utility model is improved in that the elastic component is a spring.

[0014] Furthermore, the utility model is improved in that a plurality of springs are provided.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a functional test platform for electric actuators, which has the following beneficial effects:

[0017] The functional testing platform of the electric actuator has a structure that can quickly and efficiently place or remove the electric actuator body from the mounting groove, and through the mounting groove, the line interface and the valve body, it is convenient for personnel to directly observe the line connection points of the electric actuator body, so that personnel can intuitively check whether the line connection is normal, and can intuitively observe whether the function of the electric actuator body controls the valve body normally. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0020] Figure 3 For this utility model Figure 1 An enlarged front view of the structure of the middle fastening box;

[0021] Figure 4 For this utility model Figure 1 An enlarged top view of the structure of the middle fastening box.

[0022] In the figure: 1. operating table; 2. controller; 3. valve body; 4. connecting pipe; 5. mounting plate; 6. extension plate; 7. line interface; 8. limit plate; 9. electric actuator body; 10. fastening box; 11. fastening column; 12. fastening plate; 13. elastic component; 14. electromagnetic lock; 15. iron plate; 16. splicing column. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4The utility model is a functional test platform for an electric actuator, comprising an operating table 1, on which a controller 2 and a valve body 3 are arranged, a support mechanism is arranged between the valve body 3 and the operating table 1, connecting pipes 4 are arranged at both ends of the valve body 3, a mounting plate 5 and an extension plate 6 are arranged at the top of the controller 2, a line interface 7 is arranged on the extension plate 6, and a plurality of line interfaces 7 are arranged, a mounting groove is opened on one side of the top of the mounting plate 5, and limit plates 8 are arranged on both sides of the mounting groove, and the limit plates 8 and the limit plates 8 are connected to each other. A splicing mechanism is provided between the installation grooves, an electric actuator body 9 is provided on the installation groove, a fastening box 10 is provided on the other side of the installation plate 5, a fastening hole is provided between one end of the fastening box 10 and the installation groove, a fastening column 11 is provided on the fastening hole, an oblique groove is provided on the top of one end of the fastening column 11, a fastening groove is provided inside the fastening box 10, the fastening groove is connected to the fastening hole, a fastening plate 12 is provided between the fastening groove and the fastening column 11, and a fastening plate 12 is provided between the fastening plate 12 and the fastening groove An elastic component 13 is provided, and a locking mechanism is provided between the fastening plate 12 and the fastening groove. In this embodiment, this structure places the electric actuator body 9 to be tested in the installation groove. During the placement process, the oblique groove opened at the top of one end of the fastening column 11 is squeezed by the electric actuator body 9 to make the fastening column 11 move in the fastening hole, and one end of the fastening column 11 leaves the installation groove. The electric actuator body 9 is placed in the installation groove. At this time, the fastening column 11 supports the fastening plate 12 through the elastic component 13, so that one end of the fastening column 11 extends into the installation groove. The fastening column 11 is located above the electric actuator body 9 at this time, which can prevent the electric actuator body 9 from leaving the installation groove. The limit plate 8 can be assembled in the installation groove through the splicing mechanism, which has a limiting effect on the electric actuator body 9. Personnel can directly connect the line of the electric actuator body 9 with the controller 2 and the valve body 3 through the installation groove. The multiple line interfaces 7 on the extension plate 6 can facilitate line connection. The controller 2 can control the electric actuator body 9 through the lines connected to the multiple line interfaces 7.Thus, the electric actuator body 9 switches the valve body 3. Through two connecting pipes 4, one connecting pipe 4 is connected to the pipe of the water supply equipment, and the other connecting pipe 4 is connected to the pipe of the recycled water. Therefore, it is convenient for personnel to observe whether the switching operation of the electric actuator body 9 on the valve body 3 is normal, thereby achieving the function of testing whether the function of the electric actuator body 9 is normal. When the electric actuator body 9 needs to be removed, the fastening column 11 is pulled to make the elastic component 13 squeezed and deformed by the fastening plate 12. One end of the fastening column 11 leaves the installation groove, and the electric actuator body 9 can be directly taken out. This structure can quickly and quickly place or remove the electric actuator body 9 from the installation groove, and through the installation groove, the line interface 7 and the valve body 3, it is convenient for personnel to directly observe the line connection point of the electric actuator body 9, so that it is convenient for personnel to intuitively check whether the line connection is normal, and whether the function of the electric actuator body 9 controls the valve body 3 normally can be intuitively observed.

[0025] In this solution, the locking mechanism includes an electromagnetic lock 14 and an iron plate 15, the iron plate 15 is installed on one side of the fastening groove, and the electromagnetic lock 14 is installed on one side of the fastening plate 12. The electromagnetic lock 14 is controlled by the controller 2, and the electromagnetic lock 14 adsorbs the iron plate 15 on one side of the fastening groove, so that the fastening plate 12 is fixed in the fastening groove, which can prevent people from accidentally touching the fastening column 11, causing the electric actuator body 9 to become loose in the installation groove, resulting in messy lines.

[0026] In the present embodiment, the splicing mechanism includes a splicing groove and a splicing column 16. The splicing groove is opened on one side of the installation groove, and the splicing column 16 is installed on one side of the limiting plate 8. The splicing column 16 is slidably connected to the splicing groove. The splicing groove and the splicing column 16 are both T-shaped structures. Personnel align and insert the splicing column 16 on one side of the limiting plate 8 into the splicing groove, so that the limiting plate 8 is assembled in the installation groove, which is convenient for assembling or removing the limiting plate 8.

[0027] In this solution, a damping pad is provided on one side of the splicing column 16. The damping pad on one side of the splicing column 16 can improve the damping property of the splicing column 16 in the splicing groove, so that the splicing column 16 can be more stably placed in the splicing groove.

[0028] In this solution, a rubber pad is provided on one side of the limit plate 8, through which the rubber pad on one side of the limit plate 8 can contact the electric actuator body 9, and the rubber pad is squeezed and deformed by the electric actuator body 9, so that the electric actuator body 9 is placed more stably in the installation groove.

[0029] In this solution, the connecting tube 4 is a transparent tube. Since the connecting tube 4 is a transparent tube, it is convenient for personnel to directly observe the switching state of the valve body 3.

[0030] In this solution, the elastic component 13 is a spring. By using the elastic component 13 as a spring, the fastening plate 12 can be better supported.

[0031] In the present embodiment, a plurality of springs are provided, and the plurality of springs can improve the supporting effect on the fastening plate 12, so that the fastening plate 12 can be supported more stably, so that the fastening column 11 is stably located in the installation groove.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A functional test platform for an electric actuator, comprising an operating table (1), wherein the operating table (1) is provided with a controller (2) and a valve body (3), and a supporting mechanism is provided between the valve body (3) and the operating table (1), characterized in that: The two ends of the valve body (3) are provided with connecting pipes (4), the top of the controller (2) is provided with a mounting plate (5) and an extension plate (6), the extension plate (6) is provided with a line interface (7), and the line interface (7) is provided in plurality, a mounting groove is provided on one side of the top of the mounting plate (5), limit plates (8) are provided on both sides of the mounting groove, a splicing mechanism is provided between the limit plates (8) and the mounting groove, an electric actuator body (9) is provided on the mounting groove, and a fastening box (9) is provided on the other side of the mounting plate (5) 10), a fastening hole is provided between one end of the fastening box (10) and the installation groove, a fastening column (11) is provided on the fastening hole, an oblique groove is provided on the top of one end of the fastening column (11), a fastening groove is provided inside the fastening box (10), the fastening groove is connected to the fastening hole, a fastening plate (12) is provided between the fastening groove and the fastening column (11), an elastic component (13) is provided between the fastening plate (12) and the fastening groove, and a locking mechanism is provided between the fastening plate (12) and the fastening groove.

2. A functional test platform for electric actuators according to claim 1, characterized in that: The locking mechanism comprises an electromagnetic lock (14) and an iron plate (15), wherein the iron plate (15) is installed on one side of the fastening groove, and the electromagnetic lock (14) is installed on one side of the fastening plate (12).

3. A functional test platform for electric actuators according to claim 2, characterized in that: The splicing mechanism comprises a splicing groove and a splicing column (16); the splicing groove is arranged on one side of the mounting groove; the splicing column (16) is mounted on one side of the limiting plate (8); the splicing column (16) is slidably connected to the splicing groove; and the splicing groove and the splicing column (16) are both T-shaped structures.

4. The functional test platform of an electric actuator according to claim 3, characterized in that: A damping pad is provided on one side of the splicing column (16).

5. The functional test platform of an electric actuator according to claim 4, characterized in that: A rubber pad is provided on one side of the limiting plate (8).

6. A functional test platform for electric actuators according to claim 5, characterized in that: The connecting tube (4) is a transparent tube.

7. A functional test platform for electric actuators according to claim 6, characterized in that: The elastic component (13) is a spring.

8. The functional test platform for electric actuator according to claim 7, characterized in that: The spring is provided in plurality.