Textile material hygroscopicity testing device
By designing the support frame and clamping mechanism to adjust the tilt state of the textile, and combining infrared measurement technology, the problem of liquid dripping in the wearable state of textiles in the prior art is solved, and the liquid absorption performance of textiles in different states is achieved Measurement improves the accuracy and universality of measurement.
Patent Information
- Application Number
- CN202420210404.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The existing hygroscopic testing methods for textile materials cannot simulate the liquid dripping of textiles in the wearing state, and the measurement results for textiles with non-horizontal and inclined shapes are inaccurate.
A textile material hygroscopicity test device including a support frame and a clamping mechanism was designed. The tilt state of the textile was adjusted through four independently controlled material clips, simulated the contact between the human body surface and the liquid, and combined with infrared measurement technology to calculate the liquid transfer rate. and maximum absorption.
The measurement of liquid absorption performance of textiles in different states is achieved, including quantitative control in horizontal, bending and inclined states, improving the accuracy and universality of measurement.
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Figure CN222232451U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a textile material hygroscopicity testing device, belonging to the technical field of textile material hygroscopicity testing. Background Art
[0002] The research on the liquid absorption performance of textile materials, especially the water absorption performance, has always received a lot of attention worldwide. The commonly used methods are: using a high-speed camera to shoot the liquid transfer process and using image processing to calculate the liquid transfer rate; using penetrating particles such as α particles and neutrons to evaluate the transfer characteristics of liquids in textiles by measuring the intensity before and after penetration. High-speed camera shooting is complicated, and the image processing results are related to the edge sharpening algorithm, image binarization algorithm, etc., and the results are affected by many factors; penetrating particles will affect the health of operators and are difficult to popularize.
[0003] The most widely used dynamic moisture management instrument (MMT) was developed by Professor Li Yi's research team at the Hong Kong Polytechnic University in 2005 and accepted by the AATCC standard, becoming a standard instrument for studying the water absorption properties of textile materials. However, the copper ring in the instrument needs to be in direct contact with the textile and cause changes in the surface structure of the textile, thus affecting the measurement results. In addition, the instrument can only be used to test liquids that can cause changes in the resistance of textile materials, and is not suitable for most edible or industrial oils and certain organic solutions.
[0004] China Invention Patent Publication No. CN104931393A discloses a device and method for evaluating the liquid absorption performance of textile materials, and mentions a non-contact measurement device based on Beer-Lambert's law. The device places an infrared emitting end and a receiving end on both sides of the textile. When the liquid expands, it will cause the change of the infrared intensity received by the receiving end, thereby calculating indicators such as the liquid transfer rate and the maximum absorption amount. China Invention Patent Publication No. CN113514368A discloses a fiber array dynamic liquid absorption tester, which also uses infrared laser to irradiate textiles and collects reflection signals to further measure the transfer of liquid.
[0005] The above existing methods, whether contact measurement or non-contact measurement, cannot simulate the wearing state of textiles. When the human body is wearing clothing, the liquid does not always drip in a direction perpendicular to the surface of the textile, and the textile is not always in a horizontal plane. For example, textiles on the legs, hips and elbows of the human body are cylindrical. The tilt and shape change of the textile will directly affect the measurement results. Summary of the invention
[0006] In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a textile material hygroscopicity testing device.
[0007] The technical solution adopted by the utility model is: designing a textile material hygroscopicity testing device, comprising a processing unit, a control unit, a ray generator, a ray receiver and a liquid dispenser, wherein the processing unit, the ray generator and the ray receiver are electrically connected to the control unit respectively, the control unit is connected to an external power supply, the liquid dispenser is used to drip liquid onto the tested textile material, a plurality of ray generators and ray receivers are respectively arranged on the upper and lower sides of the tested textile material, the utility model also comprises a supporting frame and a clamping mechanism, a group of clamping mechanisms are respectively arranged at the four corners of the supporting frame, the clamping mechanism comprises a material clamp, the material clamp can be adjusted up and down, front and back, and left and right, and the four corners of the tested textile material are respectively clamped by the material clamps.
[0008] Furthermore, the support frame includes a bottom plate, support columns and a top plate, the bottom plate and the top plate are arranged opposite to each other and connected by support columns, the support columns are arranged at the four corners of the bottom plate and the top plate and correspond to the clamping mechanisms one by one respectively, the ray generator is arranged on the top plate, the ray receiver is arranged on the bottom plate, and the textile material to be tested is mounted between the bottom plate and the top plate through the clamping mechanism.
[0009] Furthermore, the clamping mechanism also includes a lifting and adjusting component, which includes a lifting motor, an adjusting screw and an adjusting slider. The lifting motor is arranged on the top plate, and its output end is connected to the adjusting screw. The two ends of the adjusting screw are respectively rotatably connected to the top plate and the bottom plate. The adjusting slider is threadedly connected to the adjusting screw, and the material clamp of the clamping mechanism is arranged on the adjusting slider.
[0010] Furthermore, a guide rail is provided on the support column, and a guide groove is provided on the sliding block, and the guide groove is slidably connected to the guide rail.
[0011] Furthermore, the clamping mechanism also includes a front-to-back adjustment component, which includes a support plate. The support plate is installed on the inner side of the adjustment slider, and the support plate is provided with a mounting hole for adjusting the material clamp front-to-back.
[0012] Furthermore, the front-rear adjustment assembly also includes a rib plate, and the support plate is an L-shaped plate having at least one rib plate disposed therein.
[0013] Furthermore, the clamping mechanism also includes a left-right adjustment component, and the left-right adjustment component includes an electric telescopic component, and the telescopic end of the electric telescopic component is configured to clamp a material clamp for clamping the textile material to be tested.
[0014] Furthermore, the material clamp is provided with a clamping opening at the telescopic end of the electric telescopic assembly, and a locking bolt is threadedly connected to the support arm on one side of the clamping opening, and the locking bolt passes through the support arm on one side of the clamping opening.
[0015] Furthermore, the lifting motor and the electric telescopic assembly are electrically connected to the control unit respectively.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The utility model adjusts the tilt state of the textile through four independently controlled material clamps to simulate the contact between the human body surface and rain or other liquid droplets in daily life, and simulates the transfer of liquid drops falling on the textile surface and then inside the textile when the textile is tilted by adjusting the tilt angle of the textile. Not only can the dynamic liquid absorption performance of the textile in the horizontal state be tested according to the conventional method, but also the bending curvature, inclination angle, etc. of the textile can be quantitatively controlled, thereby realizing the measurement of the textile in a non-horizontal state. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model.
[0020] Figure 2 This is a schematic diagram of the axonometric view of the utility model after the processing unit and the control unit are hidden.
[0021] Figure 3 for Figure 2 Schematic diagram from another perspective.
[0022] Figure 4 for Figure 2 Schematic diagram of clamping the textile material to be tested.
[0023] Figure 5 This is a schematic diagram of the assembly of the electric telescopic assembly and related parts of the utility model.
[0024] In the figure: 1. Processing unit; 2. Control unit; 3. Radiation generator; 4. Radiation receiver; 5. Liquid dispenser; 6. Textile material to be tested; 7. Clamping mechanism; 8. Bottom plate; 9. Support column; 10. Top plate; 11. Lifting motor; 12. Adjusting screw rod; 13. Adjusting slider; 14. Guide rail; 15. Guide groove; 16. Support plate; 17. Rib plate; 18. Electric telescopic assembly; 19. Material clamp. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Example 1
[0028] like Figure 1-Figure 4 As shown: a textile material hygroscopicity testing device, a processing unit 1, a control unit 2, a ray generator 3, a ray receiver 4 and a liquid dispenser 5, the processing unit 1, the ray generator 3 and the ray receiver 4 are electrically connected to the control unit 2 respectively, the control unit 2 is connected to an external power supply, the control unit 2 is used to collect signals such as voltage on the ray receiver 4 and transmit them to the processing unit 1, the processing unit 1 records the signal and performs other processing, the processing unit 1 can be a computer; the liquid dispenser 5 is used to drip liquid onto the textile material 6 to be tested, the liquid dispenser 5 can be a syringe and a metering nozzle, etc., a plurality of ray generators 3 and ray receivers 4 are respectively arranged on the upper and lower sides of the textile material 6 to be tested, the ray generators 3 and the ray receivers 4 are arranged one by one, and each ray generator 3 can emit rays that can penetrate the tested textile material and the liquid on the tested textile material.
[0029] In this embodiment, the infrared emitting end and the receiving end are placed on both sides of the textile. When the liquid expands, it will cause the change of the infrared intensity received by the receiving end, so as to calculate the liquid transfer rate, the maximum absorption amount and other indicators. For specific calculations, please refer to the content of a device and method for evaluating the liquid absorption performance of textile materials disclosed in Chinese invention patent publication number CN104931393A. This is a prior art and will not be described in this embodiment. This embodiment mainly provides a test mechanism for simulating the wearing state of textiles, especially a support and clamping part for supporting the tested textile material 6, so that it can simulate the wearing state of textiles for testing.
[0030] The textile material hygroscopicity testing device provided in this embodiment also includes a support frame and a clamping mechanism 7 (both of which are also the main innovative parts of this embodiment), and a group of clamping mechanisms 7 are respectively provided at the four corners of the support frame, and the clamping mechanism 7 includes a material clamp 19, and the material clamp 19 can be adjusted up and down, front and back, and left and right, and the four corners of the tested textile material 6 are clamped by the material clamps 19. In this embodiment, the tilt state of the textile is adjusted by four independently controlled material clamps 19 to simulate the contact between the human body surface and rain or other liquid droplets in daily life, and the transfer of liquid drops falling on the textile surface and inside the textile when the textile is tilted is simulated by adjusting the tilt angle of the textile.
[0031] In this embodiment, the up-down adjustment and left-right adjustment of the material clamp 19 are realized by electric adjustment means, and the electric adjustment structure is electrically connected to the control unit 2, and the stroke value of the up-down adjustment and left-right adjustment of each material clamp 19 is directly obtained by the control unit 2, so as to automatically calculate the inclination angle and curvature of the textile in combination with the processing unit 1. Horizontal and vertical scales accurate to the millimeter level can also be set on the support frame, and then the calculation is performed by reading the stroke value of the up-down adjustment and left-right adjustment of each material clamp 19.
[0032] During the test, the material clamps 19 of the four groups of clamping mechanisms 7 are adjusted to make the textile bend, tilt and level (by adjusting the height of the four material clamps 19, the tilt state of the textile can be simulated, and by adjusting the horizontal extension length of the four material clamps 19, the bending state of the textile can be simulated. By adjusting the bending and tilting states of the textile, the liquid absorption performance of the textile in different states can be measured.), and during the specific test, the inclination angle and curvature of the textile can be adjusted as needed to measure in different states, thereby measuring the hygroscopicity test results of the textile in the bending, tilting and horizontal states. The calculation of hygroscopicity in the bending and tilting state can be calculated or estimated using the existing technology when the inclination angle and curvature of the textile are obtained by the test device of this embodiment, and it is not the main improvement of this embodiment and will not be expanded here.
[0033] Example 2
[0034] This embodiment provides a detailed support frame structure based on Embodiment 1, specifically:
[0035] The support frame includes a bottom plate 8, support columns 9 and a top plate 10. The bottom plate 8 and the top plate 10 are arranged opposite to each other and connected by four support columns 9. The support columns 9 are arranged at the four corners of the bottom plate 8 and the top plate 10 and correspond to the clamping mechanisms 7 one by one. The ray generator 3 and the liquid feeder 5 are arranged on the top plate 10 respectively, and the ray receiver 4 is arranged on the bottom plate 8. The textile material 6 to be tested is supported between the bottom plate 8 and the top plate 10 through the clamping mechanism 7. The bottom plate 8 can also be surrounded by retaining edges to form a basin-shaped structure to prevent the liquid on the textile material 6 to be tested from dripping and running out of the bottom plate 8. The structure of the support frame is simple, and the materials and the production are easy.
[0036] Example 3
[0037] Based on Example 2, this embodiment provides a detailed structure for realizing the up and down adjustment of the material clamp 19, specifically:
[0038] The clamping mechanism 7 also includes a lifting and adjusting component, which includes a lifting motor 11, an adjusting screw 12 and an adjusting slider 13. The lifting motor 11 is arranged on the top plate 10, and its output end is connected to the adjusting screw 12 to drive the adjusting screw 12 to rotate forward and reverse. The two ends of the adjusting screw 12 are rotatably connected to the top plate 10 and the bottom plate 8 respectively. The adjusting slider 13 is threadedly connected to the adjusting screw 12 (the thread is not shown in the accompanying drawings). The material clamp 19 of the clamping mechanism 7 is arranged on the adjusting slider 13 and can move up and down therewith, thereby realizing the up and down adjustment of the material clamp 19.
[0039] In this embodiment, a guide rail 14 is provided on the support column 9, and a guide groove 15 is provided on the slider. The guide groove 15 is slidably connected to the guide rail 14 to achieve the upward and downward directional movement of the slider without rotation.
[0040] Example 4
[0041] Based on the third embodiment, this embodiment provides a detailed structure for realizing the front-back adjustment of the material clamp 19, specifically: the clamping mechanism 7 further includes a front-back adjustment component, the front-back adjustment component includes a support plate 16, the support plate 16 is installed on the inner side of the adjustment slider 13, and the support plate 16 is provided with a mounting hole for front-back adjustment of the material clamp 19. The slider itself is provided with mounting holes, and the mounting holes on the support plate 16 cooperate with each other to realize the installation of different installation positions of the electric telescopic component 18 mentioned later, thereby realizing the front-back adjustment of the material clamp 19.
[0042] In this embodiment, the front-rear adjustment assembly further includes a rib plate 17 , and the support plate 16 is an L-shaped plate having at least one rib plate 17 disposed therein to increase the support strength of the support plate 16 .
[0043] Example 5
[0044] like Figure 5 As shown: Based on Example 4, this embodiment provides a detailed structure for realizing left and right adjustment of the material clamp 19, specifically: the clamping mechanism 7 also includes a left and right adjustment component, and the left and right adjustment component includes an electric telescopic component 18 (electric telescopic rod), and the telescopic end of the electric telescopic component 18 is configured to clamp the material clamp 19 of the textile material 6 to be tested.
[0045] In this embodiment, the material clamp 19 is a clamping opening formed at the telescopic end of the electric telescopic assembly 18, and a locking bolt is threadedly connected to a support arm on one side of the clamping opening, and the locking bolt passes through the support arm on one side of the clamping opening. When clamping the textile material 6 to be tested, one corner of the textile material 6 is placed in the clamping opening, and then the locking bolt is tightened to compress the textile material 6 to be tested.
[0046] The lifting motor 11 and the electric telescopic assembly 18 in the above embodiment are electrically connected to the control unit 2. The control unit 2 can control the start and stop of the two, and can control and obtain the motion stroke data of the two, so as to adjust the tilt, bending and horizontal state of the measured textile material 6. The motion stroke data of the slider controlled by the lifting motor 11 and the telescopic end of the electric telescopic assembly 18 can be controlled and obtained by existing technical means.
[0047] In addition, in the description of the present utility model, unless otherwise specified, if the terms "multiple", "multiple roots", "multiple groups" are used, they mean two or more than two, and "several", "several roots", "several groups" mean one or more than one. In the description of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like are used to indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, it is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", "third" are used, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0048] The specific implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A textile material hygroscopicity testing device, comprising a processing unit, a control unit, a ray generator, a ray receiver and a liquid dispenser, wherein the processing unit, the ray generator and the ray receiver are electrically connected to the control unit respectively, the control unit is connected to an external power supply, the liquid dispenser is used to drip liquid onto the textile material to be tested, and a plurality of ray generators and ray receivers are respectively arranged on the upper and lower sides of the textile material to be tested, characterized in that: It also includes a supporting frame and a clamping mechanism. A group of clamping mechanisms are respectively arranged at the four corners of the supporting frame. The clamping mechanism includes a material clamp. The material clamp can be adjusted up and down, front and back, and left and right. The four corners of the textile material to be tested are clamped by the material clamps respectively.
2. The textile material hygroscopicity testing device according to claim 1, characterized in that: The support frame includes a bottom plate, support columns and a top plate. The bottom plate and the top plate are arranged opposite to each other and connected by support columns. The support columns are arranged at the four corners of the bottom plate and the top plate and correspond to the clamping mechanisms one by one respectively. The ray generator is arranged on the top plate, the ray receiver is arranged on the bottom plate, and the textile material to be tested is mounted between the bottom plate and the top plate through the clamping mechanism.
3. The textile material hygroscopicity testing device according to claim 2, characterized in that: The clamping mechanism also includes a lifting and adjusting component, which includes a lifting motor, an adjusting screw and an adjusting slider. The lifting motor is arranged on the top plate, and its output end is connected to the adjusting screw. The two ends of the adjusting screw are rotatably connected to the top plate and the bottom plate respectively. The adjusting slider is threadedly connected to the adjusting screw, and the material clamp of the clamping mechanism is arranged on the adjusting slider.
4. The textile material hygroscopicity testing device according to claim 3, characterized in that: The support column is provided with a guide rail, the sliding block is provided with a guide groove, and the guide groove is slidably connected with the guide rail.
5. The textile material hygroscopicity testing device according to claim 4, characterized in that: The clamping mechanism also includes a front-to-back adjustment component, which includes a support plate. The support plate is installed on the inner side of the adjustment slider, and the support plate is provided with a mounting hole for adjusting the material clamp front-to-back.
6. The textile material hygroscopicity testing device according to claim 5, characterized in that: The front-rear adjustment assembly also includes a rib plate, and the support plate is an L-shaped plate with at least one rib plate arranged inside.
7. The textile material hygroscopicity testing device according to claim 6, characterized in that: The clamping mechanism further comprises a left-right adjustment component, and the left-right adjustment component comprises an electric telescopic component, and the telescopic end of the electric telescopic component is arranged to clamp a material clamp for clamping the textile material to be tested.
8. The textile material hygroscopicity testing device according to claim 7, characterized in that: The material clamp is provided with a clamping opening at the telescopic end of the electric telescopic assembly, and a locking bolt is threadedly connected to a support arm on one side of the clamping opening, and the locking bolt passes through the support arm on one side of the clamping opening.
9. The textile material hygroscopicity testing device according to claim 8, characterized in that: The lifting motor and the electric telescopic assembly are electrically connected to the control unit respectively.
Citation Information
Patent Citations
Device and method for evaluating liquid absorbability of textile material
CN104931393A
Optical fiber array dynamic liquid absorption tester
CN113514368A
Cited By
Device and method for detecting textile fabric
CN120721575A
