Large-water-volume sealing high-pressure water inlet water distribution structure
The large-volume sealed high-pressure water inlet and water diversion structure addresses uneven moisture distribution in cable production by rotating spray pipes to evenly moisten cross-linked cables, improving steaming efficacy and reducing water wastage.
Patent Information
- Application Number
- CN202323533380.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-22
AI Technical Summary
Existing cable production methods fail to evenly moisten cross-linked cables during steaming and curing, leading to uneven humidity and poor steaming effects due to incomplete water contact, particularly at the lower parts of the cable reel.
A large-volume sealed high-pressure water inlet and water diversion structure that includes a water inlet pipe, drain pipe, spray pipes, and a driving mechanism to rotate the pipes, ensuring even water distribution across the cable drum, combined with a clamping mechanism for secure placement and a water supply system for efficient water recycling.
Ensures even moisture distribution and improved steaming efficacy, facilitating convenient and practical cable production by ensuring all parts of the cable are evenly moistened, enhancing the steaming process and reducing water wastage.
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Figure CN222233352U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a large-water-volume sealed high-pressure water inlet and water diversion structure. Background Art
[0002] In the production process of cross-linked cables, after the production of the cross-linked cables is completed, the cross-linked cables need to be steamed and cured so that the cables can be completely cross-linked after a period of time under certain temperature and humidity conditions; in the prior art, a utility model patent with patent application number 202210501614.2 discloses a silane cross-linked cable cooking device, which mainly includes a box body, a water inlet mechanism and an air inlet mechanism, both of which are installed in the box body, wherein the water inlet mechanism is composed of a plurality of nozzles installed on the upper part of the box body, and a support plate is provided in the box body; when the cable is steamed and cured, the rolled cable is first placed on the support plate, and then the cable is sprayed with a nozzle. Water is sprayed on the upper part of the cable so that part of the water adheres to the cable to ensure humidity, and then high-temperature steam is transported into the box through the air intake mechanism, and the cable in the box is heated by the steam to ensure the temperature, thereby achieving steam-curing of the cable. It is found during use that when spraying water on the rolled cable, it can only spray water on the upper part of the cable reel. The cables at the lower part of the cable reel are blocked by the upper cables, resulting in less contact with water, which makes them unable to be fully wetted by water, and the cables at various locations on the cable reel cannot be evenly moistened, which easily leads to poor steam-curing effect of the cables. Therefore, a water intake mechanism that can evenly spray water on the cables is needed. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a large-volume sealed high-pressure water inlet and water diversion structure which can make the cable evenly moistened, ensure the humidity of the cable, ensure the steaming effect of the cable, and is easy to use and highly practical.
[0004] The utility model discloses a large-volume sealed high-pressure water inlet and water diversion structure, comprising a bottom plate, a box body and a sealed door, wherein the box body is fixedly mounted on the upper end of the bottom plate, a chamber is arranged in the box body, a take-in and put-out port communicating with the chamber is arranged on the box body, and the sealed door is mounted on the outside of the take-in and put-out port; it also comprises a water inlet pipe, a drain pipe, two groups of spray pipes, a supporting mechanism, a clamping mechanism, a water supply mechanism and a driving mechanism, wherein the clamping mechanism is mounted in the chamber of the box body through the supporting mechanism, the supporting mechanism is used to support the clamping mechanism, the clamping mechanism is used to clamp the cable drum, the water inlet pipe is rotatably mounted on the box body, the drain pipe is connected with the water inlet pipe, the upper and lower parts of the drain pipe are both provided with spray pipes, the driving mechanism is mounted on the water inlet pipe and the box body, the driving mechanism is used to drive the water inlet pipe to rotate, the water supply mechanism is mounted on the box body, and the water supply mechanism is used to supply water to the water inlet pipe; when steaming the cable, the cable drum wound with the cable is firstly clamped by the clamping mechanism, and then the sealed door is closed, Then, water is supplied to the water inlet pipe through the water supply mechanism, and then the water is sprayed to the upper and lower parts of the cable drum through the water inlet pipe, the drainage pipe and the two groups of spraying pipes in sequence, so that the cables on the cable drum are moistened, and then the driving mechanism is turned on to make the driving mechanism drive the water inlet pipe to rotate, and the water inlet pipe drives the drainage pipe and the two groups of spraying pipes to rotate, and the two groups of spraying pipes spray water evenly to the cables at various parts of the cable drum during the rotation process, so that the cables are evenly moistened, and then steam is transported into the box through the external steam conveying mechanism, so that the cables on the cable drum can be steamed and cured; the water is diverted by the two groups of spraying pipes, so that the water can be evenly sprayed to the upper and lower parts of the cable drum, and the two groups of spraying pipes can be rotated around the cable drum, so that the water can be evenly sprayed to the cables at various parts of the cable drum, so that the cables can be evenly moistened, thereby ensuring the humidity of the cables and the steaming effect of the cables, and the method is convenient to use and highly practical.
[0005] Preferably, the driving mechanism includes bevel gear A, bevel gear B, a driving shaft, a fixed block and a driving motor, bevel gear A is fixedly mounted on the water inlet pipe, bevel gear A is meshed with bevel gear B, bevel gear B is fixedly mounted on the driving shaft, the driving shaft is rotatably mounted on the casing and the fixed block, the input end of the driving shaft is connected to the driving motor, and the driving motor is fixedly mounted on the casing; when the water inlet pipe is rotated, the driving motor is turned on, the driving motor rotates the bevel gear B through the driving shaft, and the bevel gear B causes the water inlet pipe to drive the drain pipe and two sets of spray pipes to rotate through the bevel gear A, and the two sets of spray pipes spray water evenly to various parts of the cable drum during the rotation process, so that the cables at various parts of the cable drum are evenly moistened.
[0006] Preferably, the supporting mechanism comprises two groups of slide rails, two groups of sliders and a supporting plate, the two groups of slide rails are respectively fixedly mounted on the left and right parts of the box chamber, the two groups of sliders are respectively slidably mounted on the two groups of slide rails, the supporting plate is fixedly mounted on the upper ends of the two groups of sliders, a plurality of groups of water permeable holes are arranged on the supporting plate, the clamping mechanism is arranged on the upper end of the supporting plate, and a handle is arranged on the supporting plate; after the cables on the cable reel are steamed and cured, when the cable reel needs to be removed, the sealing door is opened, and then the supporting plate is slid forward, and the supporting plate drives the clamping mechanism and the cable reel to slide forward, until the cable reel slides forward to a position close to the access opening on the box, and then the cable reel can be removed; it is convenient to take and place the cable reel.
[0007] Preferably, the clamping mechanism includes a fixed plate and a three-jaw chuck, the fixed plate is fixedly mounted on the support plate, and the three-jaw chuck is fixedly mounted on the upper end of the fixed plate; when fixing the cable reel, the cable reel is fixed by the three-jaw chuck, and the cable reel is located between the two groups of spray pipes, which facilitates the fixation of the cable reel.
[0008] Preferably, the water supply mechanism includes a high-pressure water pump, a delivery pipe and a rotary joint, the high-pressure water pump is installed on the bottom plate, the input end of the high-pressure water pump is connected to the lower part of the box chamber, the output end of the high-pressure water pump is connected to the rotary joint through the delivery pipe, the rotary joint is installed on the box, and the input end of the water inlet pipe is connected to the rotary joint; when supplying water to the water inlet pipe, turn on the high-pressure water pump, so that the water in the lower part of the box chamber enters the water inlet pipe through the delivery pipe and the rotary joint in turn, and then the water is sprayed onto the cables on the cable reel through the drain pipe and the spray pipe, and then the water drips to the lower part of the box chamber through the cable reel for recycling; it is convenient to recycle water and save water resources.
[0009] Preferably, it also includes a filter plate, which is fixedly installed in the middle of the box chamber. Through the above arrangement, water dripping to the lower part of the box chamber through the cable drum is first filtered out of solid impurities through the filter plate, thereby preventing the solid impurities from clogging the pipeline.
[0010] Preferably, an observation window is provided on the sealed door; through the above arrangement, it is convenient to observe the steaming and curing conditions of the cables in the chamber of the box, thereby improving convenience.
[0011] Compared with the prior art, the utility model has the beneficial effects of: the cable can be evenly moistened, the humidity of the cable is guaranteed, the steaming effect of the cable is guaranteed, and the use is convenient and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a cross-sectional structural schematic diagram of the utility model;
[0013] Figure 2 It is a structural schematic diagram of the driving mechanism;
[0014] Figure 3 It is a schematic diagram of the structure of the water supply mechanism, the spray pipe and the water inlet pipe;
[0015] Figure 4 It is a structural schematic diagram of the supporting mechanism and the clamping mechanism;
[0016] Figure 5 It is an axonometric structural schematic diagram of the utility model.
[0017] Markings in the attached drawings: 1. bottom plate; 2. box body; 3. sealing door; 4. water inlet pipe; 5. drain pipe; 6. spray pipe; 7. bevel gear A; 8. bevel gear B; 9. drive shaft; 10. fixed block; 11. drive motor; 12. slide rail; 13. slide block; 14. support plate; 15. fixed plate; 16. three-jaw chuck; 17. high-pressure water pump; 18. delivery pipe; 19. rotary joint; 20. filter plate; 21. cable drum. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0019] Example 1
[0020] like Figures 1 to 5The utility model comprises a large amount of sealed high-pressure water inlet and water diversion structure, comprising a bottom plate 1, a box body 2, a sealing door 3, a water inlet pipe 4, a drain pipe 5, two groups of spray pipes 6, a supporting mechanism, a clamping mechanism, a water supply mechanism and a driving mechanism. The box body 2 is fixedly mounted on the upper end of the bottom plate 1, a chamber is arranged in the box body 2, a take-in and put-out port communicating with the chamber is arranged on the box body 2, the sealing door 3 is mounted on the outside of the take-in and put-out port, the clamping mechanism is mounted in the chamber of the box body 2 through the supporting mechanism, the supporting mechanism is used to support the clamping mechanism, the clamping mechanism is used to clamp the cable drum, the water inlet pipe 4 is rotatably mounted on the box body 2, the drain pipe 5 is connected with the water inlet pipe 4, the upper and lower parts of the drain pipe 5 are both provided with spray pipes 6, the driving mechanism is mounted on the water inlet pipe 4 and the box body 2, the driving mechanism is used to drive the water inlet pipe 4 to rotate, the water supply mechanism is mounted on the box body 2, and the water supply mechanism is used to supply water to the water inlet pipe 4; when steaming the cable, firstly, the cable drum 21 wound with the cable is clamped by the clamping mechanism, then the sealing door 3 is closed, and then Then, water is supplied to the water inlet pipe 4 through the water supply mechanism, and then the water is sprayed to the upper and lower parts of the cable drum 21 through the water inlet pipe 4, the drainage pipe 5 and the two groups of spraying pipes 6 in sequence, so that the cables on the cable drum 21 are moistened, and then the driving mechanism is turned on to drive the water inlet pipe 4 to rotate, and the water inlet pipe 4 drives the drainage pipe 5 and the two groups of spraying pipes 6 to rotate, and the two groups of spraying pipes 6 spray water evenly to the cables at various parts of the cable drum 21 during the rotation process, so that the cables are evenly moistened, and then steam is transported into the box body 2 through the external steam conveying mechanism, so that the cables on the cable drum 21 can be steamed and cured; the water is diverted by the two groups of spraying pipes 6, so that the water can be evenly sprayed to the upper and lower parts of the cable drum 21, and the two groups of spraying pipes 6 can be rotated around the cable drum 21, and the water can be evenly sprayed to the cables at various parts of the cable drum 21, so that the cables can be evenly moistened, thereby ensuring the humidity of the cables and the steaming effect of the cables, and the use is convenient and practical.
[0021] like Figure 2 The driving mechanism includes a bevel gear A7, a bevel gear B8, a driving shaft 9, a fixed block 10 and a driving motor 11. The bevel gear A7 is fixedly mounted on the water inlet pipe 4, the bevel gear A7 is meshed with the bevel gear B8, the bevel gear B8 is fixedly mounted on the driving shaft 9, the driving shaft 9 is rotatably mounted on the box body 2 and the fixed block 10, the input end of the driving shaft 9 is connected to the driving motor 11, and the driving motor 11 is fixedly mounted on the box body 2; when the water inlet pipe 4 is rotated, the driving motor 11 is turned on, the driving motor 11 rotates the bevel gear B8 through the driving shaft 9, the bevel gear B8 causes the water inlet pipe 4 to drive the drain pipe 5 and the two groups of spray pipes 6 to rotate through the bevel gear A7, and the two groups of spray pipes 6 spray water evenly to various parts of the cable drum 21 during the rotation process, so that the cables at various parts of the cable drum 21 are evenly wetted.
[0022] like Figure 4The supporting mechanism includes two sets of slide rails 12, two sets of sliders 13 and a supporting plate 14. The two sets of slide rails 12 are respectively fixedly mounted on the left and right parts of the chamber of the box body 2, and the two sets of sliders 13 are respectively slidably mounted on the two sets of slide rails 12 forward and backward. The supporting plate 14 is fixedly mounted on the upper ends of the two sets of sliders 13. The supporting plate 14 is provided with multiple sets of water-permeable holes. The clamping mechanism is mounted on the upper end of the supporting plate 14, and a handle is provided on the supporting plate 14. After the cables on the cable drum 21 are steamed and cured, when the cable drum 21 needs to be removed, the sealing door 3 is opened, and then the supporting plate 14 is slid forward. The supporting plate 14 drives the clamping mechanism and the cable drum 21 to slide forward until the cable drum 21 slides forward to a position close to the access opening on the box body 2, and then the cable drum 21 can be removed; it is convenient to take and place the cable drum 21.
[0023] like Figure 4 The clamping mechanism includes a fixing plate 15 and a three-jaw chuck 16. The fixing plate 15 is fixedly mounted on the supporting plate 14, and the three-jaw chuck 16 is fixedly mounted on the upper end of the fixing plate 15. When the cable reel 21 is fixed, the cable reel 21 is fixed by the three-jaw chuck 16, and the cable reel 21 is located between the two groups of spray pipes 6, which facilitates the fixation of the cable reel 21.
[0024] like Figure 3 The water supply mechanism includes a high-pressure water pump 17, a delivery pipe 18 and a rotary joint 19. The high-pressure water pump 17 is installed on the bottom plate 1. The input end of the high-pressure water pump 17 is connected to the lower part of the chamber of the box body 2. The output end of the high-pressure water pump 17 is connected to the rotary joint 19 through the delivery pipe 18. The rotary joint 19 is installed on the box body 2. The input end of the water inlet pipe 4 is connected to the rotary joint 19. When supplying water to the water inlet pipe 4, the high-pressure water pump 17 is turned on to allow the water in the lower part of the chamber of the box body 2 to enter the water inlet pipe 4 through the delivery pipe 18 and the rotary joint 19 in turn. After that, the water is sprayed onto the cable on the cable drum 21 through the drain pipe 5 and the spray pipe 6. After that, the water drips to the lower part of the chamber of the box body 2 through the cable drum 21 for recycling. It is convenient for recycling water and saves water resources. An observation window is provided on the sealing door 3.
[0025] Example 2
[0026] On the basis of Example 1, a filter plate 20 is additionally provided, and the filter plate 20 is fixedly installed in the middle of the chamber of the box body 2; through the above arrangement, the water dripping to the lower part of the chamber of the box body 2 through the cable drum 21 is first filtered out of the solid impurities through the filter plate 20, thereby preventing the solid impurities from clogging the pipeline.
[0027] It should be additionally explained that: an air inlet pipe is also provided on the box body 2. When steam is transported into the chamber of the box body 2, the external steam is transported into the box body 2 through the air inlet pipe.
[0028] The spray pipe 6, drive motor 11, three-jaw chuck 16, high-pressure water pump 17 and rotary joint 19 of the large-volume sealed high-pressure water inlet water diversion structure of the utility model are all purchased on the market. Technical personnel in the industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative labor.
[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A large amount of water sealed high pressure water inlet water separation structure, comprising a bottom plate (1), a box body (2) and a sealing door (3), wherein the box body (2) is fixedly mounted on the upper end of the bottom plate (1), a chamber is arranged in the box body (2), a take-in and put-out opening communicating with the chamber is arranged on the box body (2), and the sealing door (3) is mounted on the outer side of the take-in and put-out opening; characterized in that: The invention also comprises a water inlet pipe (4), a drainage pipe (5), two groups of spray pipes (6), a supporting mechanism, a clamping mechanism, a water supply mechanism and a driving mechanism. The clamping mechanism is installed in the chamber of the box (2) through the supporting mechanism. The supporting mechanism is used to support the clamping mechanism. The clamping mechanism is used to clamp the cable reel. The water inlet pipe (4) is rotatably installed on the box (2). The drainage pipe (5) is connected to the water inlet pipe (4). The upper and lower parts of the drainage pipe (5) are both provided with spray pipes (6). The driving mechanism is installed on the water inlet pipe (4) and the box (2). The driving mechanism is used to drive the water inlet pipe (4) to rotate. The water supply mechanism is installed on the box (2). The water supply mechanism is used to supply water to the water inlet pipe (4).
2. A large amount of water sealed high pressure water inlet water diversion structure as claimed in claim 1, characterized in that: The driving mechanism comprises a bevel gear A (7), a bevel gear B (8), a driving shaft (9), a fixing block (10) and a driving motor (11); the bevel gear A (7) is fixedly mounted on the water inlet pipe (4); the bevel gear A (7) is meshed with the bevel gear B (8); the bevel gear B (8) is fixedly mounted on the driving shaft (9); the driving shaft (9) is rotatably mounted on the housing (2) and the fixing block (10); the input end of the driving shaft (9) is connected to the driving motor (11); and the driving motor (11) is fixedly mounted on the housing (2).
3. A large amount of water sealed high pressure water inlet water diversion structure as claimed in claim 1, characterized in that: The support mechanism comprises two groups of slide rails (12), two groups of sliders (13) and a support plate (14); the two groups of slide rails (12) are respectively fixedly mounted on the left and right parts of the chamber of the box body (2); the two groups of sliders (13) are respectively slidably mounted on the two groups of slide rails (12) forward and backward; the support plate (14) is fixedly mounted on the upper ends of the two groups of sliders (13); a plurality of groups of water-permeable holes are arranged on the support plate (14); a clamping mechanism is mounted on the upper end of the support plate (14); and a handle is arranged on the support plate (14).
4. A large amount of water sealed high pressure water inlet water diversion structure as claimed in claim 3, characterized in that: The clamping mechanism comprises a fixed plate (15) and a three-jaw chuck (16); the fixed plate (15) is fixedly mounted on the support plate (14); and the three-jaw chuck (16) is fixedly mounted on the upper end of the fixed plate (15).
5. A large amount of water sealed high pressure water inlet water diversion structure as claimed in claim 1, characterized in that: The water supply mechanism comprises a high-pressure water pump (17), a delivery pipe (18) and a rotary joint (19); the high-pressure water pump (17) is mounted on the bottom plate (1); the input end of the high-pressure water pump (17) is connected to the lower part of the chamber of the box body (2); the output end of the high-pressure water pump (17) is connected to the rotary joint (19) via the delivery pipe (18); the rotary joint (19) is mounted on the box body (2); and the input end of the water inlet pipe (4) is connected to the rotary joint (19).
6. A large amount of water sealed high pressure water inlet water diversion structure as claimed in claim 1, characterized in that: It also includes a filter plate (20), which is fixedly mounted in the middle of the chamber of the box body (2).
7. A large amount of water sealed high pressure water inlet water diversion structure as claimed in claim 1, characterized in that: The sealing door (3) is provided with an observation window.
Citation Information
Patent Citations
Silane cross-linked cable cooking equipment and cross-linking method
CN114822989A
