Pipe supporting prevention mechanism for cable continuous production
By adding transitional fittings in continuous cable production, the center of the vulcanized pipe is moved downward, the stewarding problem is solved, the waste of production materials and labor intensity of workers is reduced, and the cable costs and the risk of bubble burst are reduced, and the production efficiency is improved.
Patent Information
- Application Number
- CN202323461903.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-18
AI Technical Summary
In continuous cable production, the outer wall of the vulcanized pipe is rubbed before hardening, causing corrugated scratches, causing ducting problems, causing friction between the bottom of the cable sheath and the inner wall of the sulfur pipe, resulting in ducting, requiring the lead to be cut off, resulting in waste of production materials and reduced production efficiency.
By adding transition pipe fittings, the center line of the vulcanized pipe is moved downward, the bottom of the cable sheath is kept at a certain distance from the inner wall of the sulfur pipe, reducing friction, and adopting concentric and eccentric transient designs to form a plane connection, avoid steps, and ensure that the cable and vulcanization are Spacing between the inner walls of the tube to prevent custody.
The custody problem is completely solved, reducing waste of production materials and labor intensity for workers, reducing cable costs, improving production efficiency, and reducing the risk of cable bubbling and bursting.
Smart Images

Figure CN222233368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to an anti-custody mechanism for continuous cable production. Background Art
[0002] The main function of the cable sheath is to seal the cable in the sheath to protect the cable from the external environment and prevent the wires in the cable from being exposed to the air, thereby extending the service life of the cable. The cable sheath is formed by vulcanizing and wrapping the cable core during the routing process of the upper sealed telescopic tube and the vulcanized tube. The vulcanized tube structure of the prior art includes 01, 02, 03 and 04, 01 is inserted into the front end of 02, the rear end of 02 is connected to 04 through 03, 03 is a concentric reducer, and the cable core is dragged in 01, 02, 03 and 04.
[0003] In the continuous production of cables, parking custody problems and custody problems during normal production wiring often occur. Custody refers to the outer wall of the cable vulcanized tube being rubbed before hardening, forming corrugated scratches.
[0004] After repeated on-site wiring simulations, it was found that Figure 1 As shown in the figure (the dot-dashed line in the figure indicates the cable routing position), when the prior art produces 50 cubic meter cables, the upper sealed telescopic tube and the vulcanized tube are connected by a 426 to 219 concentric reducer, and a step will appear at the transition. When the car is parked and in normal production, the bottom of the cable will contact the bottom of the inner side of the vulcanized tube, causing the bottom of the cable sheath to rub against the bottom inner wall of the sulfur tube, thereby generating a trusteeship. The cable lead segment generated by the trusteeship needs to be cut off, resulting in a waste of production materials, increasing the cable cost and the labor intensity of workers, and reducing production efficiency. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a cable continuous production anti-custody system which solves the cable custody problem by increasing the routing height of the cable in the vulcanized tube.
[0006] The utility model discloses a cable continuous production anti-trusteeship mechanism, comprising a telescopic tube, a telescopic outer sleeve, a concentric reducer and a vulcanized pipe, wherein the telescopic tube is inserted into the front end of the telescopic outer sleeve, and the rear end of the telescopic outer sleeve is passed through the concentric reducer, the concentric reducer is a concentric reducer, and the diameter of the telescopic outer sleeve is larger than the diameter of the vulcanized pipe; the utility model also comprises a transition pipe fitting, one end of the transition pipe fitting is connected to the small end of the concentric reducer, and the other end of the transition pipe fitting is connected to the input port of the vulcanized pipe, the two ends of the transition pipe fitting are eccentrically arranged, the transition pipe fitting makes the center line of the vulcanized pipe move down, and the cable core is dragged in the telescopic tube, the telescopic outer sleeve, the concentric reducer, the vulcanized pipe and the transition pipe fitting; by adding the transition pipe fitting, the connection between the telescopic outer sleeve and the vulcanized pipe is realized by concentricity and adopting two-stage transition of concentric reducer and eccentric reducer. The cable sheath is designed to reduce the step, so that the inner bottom of the telescopic outer sleeve and the vulcanized pipe roughly form a plane, and the center line of the vulcanized pipe is moved down to ensure that the cable and the inner wall of the vulcanized pipe maintain a certain distance, so that the bottom of the cable will not contact the inner bottom of the vulcanized pipe during parking and normal production, and the friction between the bottom of the cable sheath and the bottom inner wall of the sulfur pipe is reduced, which completely solves the parking custody and cable custody problems that often occur, and completely solves the waste of production materials caused by cutting the lead wire every time the car is parked, reduces the cable cost, reduces the labor intensity of workers, and improves production efficiency; at the same time, when cutting the lead wire, in order to prevent steam and moisture from entering the cable joint, the cable joint needs to be tightly bundled, and the tight binding also prevents the internal gas of the cable from being released through the core, which is easy to cause cable bubbling and bursting. After the improvement, the risk of bubbling and bursting of the above-mentioned cables is reduced.
[0007] Preferably, the transition pipe fitting is an eccentric reducer, the large head of the eccentric reducer is connected to the small head of the concentric reducer, the small head of the eccentric reducer is connected to the input port of the vulcanization pipe, the center of the small head of the eccentric reducer is lower than the center of the large head, so that the center line of the vulcanization pipe is moved down, and the outer wall of the small head of the eccentric reducer is not lower than the inner wall of the small head of the concentric reducer.
[0008] Preferably, the outer diameter of the telescopic outer sleeve is 426MM, the outer diameter of the vulcanization pipe is 219MM, and the centerline downward movement distance of the vulcanization pipe is 58MM; the above arrangement ensures that when 50 cubic meter cables are produced, there is a certain distance between the cables and the inner wall of the vulcanization pipe, which has good practicality.
[0009] Preferably, the axial length of the concentric reducer is 230MM, and the axial length of the transition pipe is 200MM; the above arrangement is matched with the pipeline position before the transformation, thereby reducing the workload of the transformation.
[0010] Preferably, it also includes flange 1, and flange 1 is arranged at the input end of the telescopic tube; by arranging flange 1, it is convenient to connect the telescopic tube with the upper pipeline.
[0011] Preferably, the connection between the telescopic outer sleeve and the concentric reducer is welded, and the connection between the concentric reducer and the transition pipe is welded.
[0012] Preferably, it also includes flange 2, and the small end of the transition pipe and the input end of the vulcanization pipe are connected through flange 2; by providing flange 2, the disassembly and assembly of the vulcanization pipe and the transition pipe are facilitated.
[0013] Preferably, the telescopic tube, the telescopic outer sleeve, the concentric reducer, the vulcanized pipe, the transition pipe, the flange one and the flange two are all made of stainless steel.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: by adding a transition pipe, the center line of the vulcanized tube is moved down, ensuring that a certain distance is maintained between the cable and the inner wall of the vulcanized tube, reducing the friction between the bottom of the cable sheath and the bottom inner wall of the sulfur tube, and completely solving the parking trusteeship and cable trusteeship problems that often occur, and completely solving the waste of production materials caused by cutting the lead wire every time the car is parked, reducing the cable cost, reducing the labor intensity of workers, and improving production efficiency; at the same time, when cutting the lead wire, in order to prevent steam and moisture from entering the cable joint, the cable joint needs to be tightly bundled, and the tight binding also prevents the gas inside the cable from being released through the wire core, which can easily cause cable bubbling and bursting. After the improvement, the risk of bubbling and bursting of the above-mentioned cables is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the pipeline and cable routing status of the prior art;
[0016] Figure 2 It is a structural schematic diagram of the pipeline and cable routing state of the utility model;
[0017] Figure 3 It is a front cross-sectional structural diagram of the telescopic tube, telescopic outer sleeve, concentric reducer and transition pipe fitting;
[0018] Figure 4 It is an axonometric structural schematic diagram of the utility model.
[0019] Markings in the attached drawings: 1. Telescopic pipe; 2. Telescopic outer sleeve; 3. Concentric reducer; 4. Vulcanized pipe; 5. Transition pipe fitting; 6. Flange 1; 7. Flange 2. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figure 2 As shown, a cable continuous production anti-custody mechanism comprises a telescopic tube 1, a telescopic outer sleeve 2, a concentric reducer 3 and a vulcanization pipe 4, wherein the telescopic tube 1 is inserted into the front end of the telescopic outer sleeve 2, and the rear end of the telescopic outer sleeve 2 passes through the concentric reducer 3, the concentric reducer 3 is a concentric reducer, and the diameter of the telescopic outer sleeve 2 is greater than the diameter of the vulcanization pipe 4; and further comprises a transition pipe 5, one end of the transition pipe 5 is connected to the small end of the concentric reducer 3, and the other end of the transition pipe 5 is connected to the input port of the vulcanization pipe 4, and both ends of the transition pipe 5 are connected to the input port of the vulcanization pipe 4. The end is set eccentrically, and the transition fitting 5 makes the center line of the vulcanization pipe 4 move down. The cable core is dragged in the telescopic tube 1, the telescopic outer sleeve 2, the concentric reducer 3, the vulcanization pipe 4 and the transition fitting 5. The transition fitting 5 is an eccentric reducer. The big head of the transition fitting 5 is connected to the small head of the concentric reducer 3, and the small head of the transition fitting 5 is connected to the input port of the vulcanization pipe 4. The center of the small head of the transition fitting 5 is lower than the center of the big head, so that the center line of the vulcanization pipe 4 moves down, and the center of the small head of the transition fitting 5 is not lower than the inner wall of the small head of the concentric reducer 3.
[0023] By adding a transition pipe 5, the connection between the telescopic outer sleeve 2 and the vulcanization pipe 4 is concentrically connected with a concentric reducer and an eccentric reducer in two stages, the step is reduced, the inner bottom of the telescopic outer sleeve 2 and the vulcanization pipe 4 roughly form a plane, and the center line of the vulcanization pipe is moved down to ensure that the cable and the inner wall of the vulcanization pipe are kept at a certain distance, so that the bottom of the cable will not contact the inner bottom of the vulcanization pipe during parking and normal production, and the friction between the bottom of the cable sheath and the bottom inner wall of the sulfur pipe is reduced, which completely solves the parking custody and cable custody problems that often occur, and completely solves the waste of production materials caused by cutting the lead wire every time the car is parked, reduces the cable cost, reduces the labor intensity of workers, and improves production efficiency; at the same time, when cutting the lead wire, in order to prevent steam and moisture from entering the cable joint, it needs to be tightly bundled, and the tight binding also prevents the internal gas of the cable from being released through the core, which is easy to cause cable bubbling and bursting. After the improvement, the risk of bubbling and bursting of the above-mentioned cable is reduced.
[0024] Example 2
[0025] like Figure 3 and Figure 4As shown, the transition pipe 5 is an eccentric reducer, the large head of the eccentric reducer is connected to the small head of the concentric reducer 3, the small head of the eccentric reducer is connected to the input port of the vulcanization pipe 4, the center of the small head of the eccentric reducer is lower than the center of the large head, so that the center line of the vulcanization pipe 4 moves down, and the outer wall of the small head of the eccentric reducer is not lower than the inner wall of the small head of the concentric reducer 3; the outer diameter of the telescopic outer sleeve 2 is 426MM, the outer diameter of the vulcanization pipe 4 is 219MM, and the center line of the vulcanization pipe 4 moves down by 58MM; the concentric The axial length of the reducer 3 is 230MM, and the axial length of the transition fitting 5 is 200MM; it also includes a flange 6, and a flange 6 is set at the input end of the telescopic tube 1; the connection between the telescopic outer sleeve 2 and the concentric reducer 3 is welded, and the connection between the concentric reducer 3 and the transition fitting 5 is welded; it also includes a flange 2 7, and the small head of the transition fitting 5 and the input end of the vulcanization pipe 4 are connected through the flange 2 7; the telescopic tube 1, the telescopic outer sleeve 2, the concentric reducer 3, the vulcanization pipe 4, the transition fitting 5, the flange 1 6 and the flange 2 7 are all made of stainless steel.
[0026] The flange 1 6 is used to facilitate the connection between the telescopic tube 1 and the upper pipeline. The concentric reducer 3 and the transition pipe 5 are matched with the pipeline position before the transformation, which reduces the transformation workload. The flange 2 7 is used to facilitate the disassembly and assembly of the vulcanization pipe 4 and the transition pipe 5. When the 50 cubic meter cable is produced, there is a certain distance between the cable and the inner wall of the vulcanization pipe 4, so that the bottom of the cable will not contact the bottom of the inner side of the vulcanization pipe during parking and normal production, reducing the friction between the bottom of the cable sheath and the bottom inner wall of the sulfur pipe, and completely solving the parking custody and cable custody problems that often occur.
[0027] like Figures 2 to 4 As shown, the utility model is a cable continuous production anti-custody mechanism, when working, firstly, by adding a transition pipe 5, the connection between the telescopic outer sleeve 2 and the vulcanized pipe 4 is concentrically transitioned by concentric reducers and eccentric reducers, and the step is reduced, so that the inner bottom of the telescopic outer sleeve 2 and the vulcanized pipe 4 roughly form a plane, and the center line of the vulcanized pipe is moved down by 56MM, and then when the cable is routed, the cable and the inner wall of the vulcanized pipe are kept at a certain distance, so that the bottom of the cable will not contact the inner bottom of the vulcanized pipe during parking and normal production, and finally the friction between the bottom of the cable sheath and the bottom inner wall of the sulfur pipe is reduced, so as to completely solve the parking custody and the custody problem of the cable often occurring.
[0028] The main functions achieved by this utility model are:
[0029] 1. Solve the cable hosting problem by increasing the cable routing height in the vulcanized tube;
[0030] 2. Completely solve the problem of cutting the lead wire every time the machine stops, which causes waste of production materials, reduces cable costs, reduces the labor intensity of workers, and improves production efficiency;
[0031] 3. By reducing the number of wire cutting times, the gas inside the cable can be released through the wire core to avoid cable bubbling and bursting.
[0032] The utility model is a cable continuous production anti-custody mechanism, and its installation method, connection method or setting method are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects; the telescopic tube 1, telescopic outer sleeve 2, concentric reducer 3, vulcanized pipe 4, transition pipe 5, flange one 6 and flange two 7 of the cable continuous production anti-custody mechanism of the utility model are purchased on the market, and technical personnel in the industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to pay creative labor.
[0033] All technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A cable continuous production anti-custody mechanism, comprising a telescopic tube (1), a telescopic outer tube (2), a concentric reducer (3) and a vulcanized pipe (4), wherein the telescopic tube (1) is inserted into the front end of the telescopic outer tube (2), the rear end of the telescopic outer tube (2) passes through the concentric reducer (3), the concentric reducer (3) is a concentric reducer, and the diameter of the telescopic outer tube (2) is greater than the diameter of the vulcanized pipe (4); characterized in that: It also includes a transition pipe (5), one end of which is connected to the small end of the concentric reducer (3), and the other end of which is connected to the input port of the vulcanized pipe (4). The two ends of the transition pipe (5) are eccentrically arranged, and the transition pipe (5) causes the center line of the vulcanized pipe (4) to move down. The cable core is dragged in the telescopic pipe (1), the telescopic outer sleeve (2), the concentric reducer (3), the vulcanized pipe (4) and the transition pipe (5).
2. A cable continuous production anti-trusteeship mechanism as claimed in claim 1, characterized in that: The transition pipe fitting (5) is an eccentric reducer, the large end of the eccentric reducer is connected to the small end of the concentric reducer (3), the small end of the eccentric reducer is connected to the input port of the vulcanization pipe (4), the center of the small end of the eccentric reducer is lower than the center of the large end, so that the center line of the vulcanization pipe (4) moves down, and the outer wall of the small end of the eccentric reducer is not lower than the inner wall of the small end of the concentric reducer (3).
3. A cable continuous production anti-trusteeship mechanism as claimed in claim 2, characterized in that: The outer diameter of the telescopic outer sleeve (2) is 426 MM, the outer diameter of the vulcanized pipe (4) is 219 MM, and the center line downward movement distance of the vulcanized pipe (4) is 58 MM.
4. A cable continuous production anti-trusteeship mechanism as claimed in claim 3, characterized in that: The axial length of the concentric reducer (3) is 230 MM, and the axial length of the transition pipe (5) is 200 MM.
5. A cable continuous production anti-trusteeship mechanism as claimed in claim 1, characterized in that: It also comprises a flange 1 (6), and the input end of the telescopic tube (1) is provided with the flange 1 (6).
6. A cable continuous production anti-trusteeship mechanism as claimed in claim 4, characterized in that: The connection between the telescopic outer sleeve (2) and the concentric reducer (3) is welded, and the connection between the concentric reducer (3) and the transition pipe (5) is welded.
7. A cable continuous production anti-trusteeship mechanism as claimed in claim 1, characterized in that: It also includes a second flange (7), through which the small end of the transition pipe (5) and the input end of the vulcanization pipe (4) are connected.
8. A cable continuous production anti-custody mechanism according to any one of claims 1 to 7, characterized in that: The telescopic pipe (1), the telescopic outer sleeve (2), the concentric reducer (3), the vulcanized pipe (4), the transition pipe (5), the flange 1 (6) and the flange 2 (7) are all made of stainless steel.
