LED lamp bead packaging and curing device

By adopting longitudinal and transverse steering devices and bubble film protection measures that drive heater in the LED lamp bead packaging device, the problems of uneven heating and lamp bead protection are solved, and the packaging efficiency and transportation safety are improved.

CN222233666UActive Publication Date: 2024-12-24DONGGUAN XINLIANG TECH CO LTD
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Patent Information

Application Number
CN202420468547.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2024-12-24
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing LED lamp beads are not heated evenly during packaging and lack of lamp bead protection, resulting in low working efficiency and easy damage to the lamp beads during transportation.

Method used

A LED lamp bead packaging and curing device is designed, and the longitudinal and transverse steering devices are used to drive the hot air fan to heat and cure the adhesive evenly, and the lamp beads are protected by the bubble film device.

Benefits of technology

The hot air fan can achieve uniform heating and accelerate curing of the adhesive, reducing the risk of damage of lamp beads during transportation, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lamp bead packaging, and particularly relates to an LED lamp bead packaging and curing device. Comprising a fixing frame, a longitudinal steering device is fixedly installed on the fixing frame, first supporting plates are fixedly installed on the opposite inner side walls of the fixing frame, universal wheels are fixedly installed at the bottom end of the fixing frame, the longitudinal steering device comprises a first motor, the first motor is fixedly installed at the top end of the fixing frame, and a driving gear is fixedly installed at the top end of a movable shaft of the first motor; the driving gear is meshed with a driven gear, the side, away from the first motor, of the driven gear is fixedly connected with a steering plate, the bottom end of the steering plate is fixedly provided with a film coating device, a second motor is arranged to drive a steering ring to rotate, and therefore the hot-air blower can evenly heat all the side faces of lamp beads on the lamp holder, and curing of an adhesive is accelerated; the first motor is arranged to drive the steering plate to rotate, and the steering plate drives the film roll to rotate, so that the lamp holder and the lamp beads are wrapped with a layer of air bubble film, and the phenomenon that the lamp beads are damaged in the transportation process is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lamp bead packaging, in particular to an LED lamp bead packaging and curing device. Background Art

[0002] At present, the packaging of LEDs is performed by adhering the lamp beads to the lamp holders with adhesives, and then the workers use hand-held hot air blowers to heat the adhesives to quickly evaporate the moisture in the adhesives, so as to solidify the adhesives and fix the lamp beads to the lamp holders. However, the workers' hand-held hot air blowers may cause uneven heating, and it is inconvenient for workers to hold the hot air blowers for a long time, resulting in low work efficiency. In addition, the existing packaging devices lack steps to protect the lamp beads, which may cause the lamp beads to be damaged during transportation. Utility Model Content

[0003] The utility model provides an LED lamp bead packaging and curing device to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the specific technical solution is as follows:

[0005] An LED lamp bead encapsulation and curing device comprises a fixing frame, on which a longitudinal steering device is fixedly mounted, a first supporting plate is fixedly mounted on the inner side walls facing each other of the fixing frame, and a universal wheel is fixedly mounted on the bottom end of the fixing frame.

[0006] Furthermore, the longitudinal steering device includes a first motor, which is fixedly mounted on the top of the fixed frame, a driving gear is fixedly mounted on the top of the movable shaft of the first motor, the driving gear is meshed with a driven gear, a steering plate is fixedly connected to the side of the driven gear away from the first motor, a coating device is fixedly mounted on the bottom end of the steering plate, and a lateral steering device is fixedly mounted on the top of the steering plate.

[0007] Furthermore, a circular groove is penetrated on one side of the driven gear, a cylinder is fixedly installed on the inner side wall facing the fixed frame, the cylinder penetrates the circular groove on one side of the driven gear, a fixed block is fixedly installed on the top of the movable shaft of the cylinder, a lamp holder is movably connected to the inner side wall facing the fixed block, a lamp bead is adhered to the top of the lamp holder, and a limiting ring is fixedly installed on the outer wall of the cylinder.

[0008] Furthermore, the coating device includes a second support plate, which is fixedly mounted on the bottom end of the steering plate, and a through hole is formed through the side of the second support plate, and the second support plate is movably connected to a threaded column through the through hole, and a film roll is movably connected to the outer wall of the threaded column, and nuts are movably connected to both ends of the threaded column.

[0009] Furthermore, the lateral steering device includes a motor frame, which is installed on the top of the steering plate, and a second motor is fixedly installed on the bottom end of the side rod of the motor frame. A belt is slidably connected to the movable shaft of the second motor, and a rotating shaft is connected through the steering plate, the rotating shaft is slidably connected to the belt, and the rotating shaft is rotatably connected to a steering ring.

[0010] Furthermore, a shell is fixedly installed on the top of the steering circle, a threaded groove is opened on the top of the shell, and the shell is rotatably connected to a limiting bolt through the threaded groove. A movable rod is slidably connected to the inner wall of the shell, and a through groove is opened through one side of the movable rod. The movable rod is movably connected to a bolt assembly through the through groove, and a movable plate is movably connected to the bolt assembly, and a hot air blower is fixedly installed on the inner side wall facing the movable plate.

[0011] Compared with the prior art, the beneficial effect of the utility model is at least that: by setting a second motor to drive the steering circle to rotate, the hot air blower can evenly heat the sides of the lamp beads on the lamp holder to accelerate the curing of the adhesive; by setting a first motor to drive the steering plate to rotate, the steering plate drives the film roll to rotate, so that the lamp holder and the lamp beads are wrapped with a layer of bubble film, thereby reducing the occurrence of damage to the lamp beads during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the first schematic diagram of the overall structure of the utility model;

[0013] Figure 2 yes Figure 1 A partial enlarged schematic diagram in the middle;

[0014] Figure 3 This is the second schematic diagram of the overall structure of the utility model.

[0015] As shown in the figure: 1. fixing frame; 101. first supporting plate; 102. universal wheel; 2. longitudinal steering device; 201. first motor; 202. driving gear; 203. driven gear; 204. steering plate; 205. cylinder; 206. fixing block; 207. lamp holder; 208. lamp bead; 209. limiting ring; 3. laminating device; 301. second supporting plate; 302. threaded column; 303. film roll; 304. nut; 4. lateral steering device; 401. motor frame; 402. second motor; 403. belt; 404. rotating shaft; 405. steering ring; 406. housing; 407. limiting bolt; 408. movable rod; 409. bolt assembly; 410. movable plate; 411. hot air blower. DETAILED DESCRIPTION

[0016] The present invention will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and any structural, methodological or functional changes made by a person skilled in the art based on these embodiments are all within the scope of protection of the present invention.

[0017] like Figure 1-3 As shown, an LED lamp bead encapsulation and curing device includes a fixing frame 1, on which a longitudinal steering device 2 is fixedly installed, and a first support plate 101 is fixedly installed on the inner side walls facing each other of the fixing frame 1. By setting the first support plate 101, the connection of the fixing frame 1 is made tighter, and a universal wheel 102 is fixedly installed on the bottom end of the fixing frame 1. By setting the universal wheel 102, it is convenient to move the entire device.

[0018] Specifically, the longitudinal steering device 2 includes a first motor 201, which is fixedly mounted on the top of the fixing frame 1. A connecting block is fixedly welded on the outer wall of the first motor 201, and the connecting block is fixedly mounted on the top of the fixing frame 1 by bolt connection or welding. A driving gear 202 is fixedly mounted on the top of the movable shaft of the first motor 201, and the driving gear 202 is meshed with a driven gear 203. A steering plate 204 is fixedly connected to the side of the driven gear 203 away from the first motor 201. The first motor 201 drives the driving gear 202 to rotate, and the driving gear 202 rotates to drive the driven gear 203 to rotate, and the driven gear 203 rotates to drive the steering plate 204 to rotate. A coating device 3 is fixedly mounted on the bottom end of the steering plate 204, and the coating device 3 mainly wraps the entire lamp bead 208 with a layer of bubble film to prevent the lamp bead 208 from being damaged during transportation. A lateral steering device 4 is fixedly mounted on the top of the steering plate 204, and the lateral steering device 4 can drive a hot air blower 411 to heat the adhesive on the lamp holder 207 from all sides to accelerate its curing.

[0019] Specifically, a circular groove is penetrated on one side of the driven gear 203, and the circular groove penetrates the steering plate 204. A cylinder 205 is fixedly installed on the inner side wall facing the fixed frame 1, and the cylinder 205 penetrates the circular groove on one side of the driven gear 203. A fixed block 206 is fixedly installed on the top of the movable shaft of the cylinder 205, and a lamp holder 207 is movably connected to the inner side wall facing the fixed block 206. The movable shafts of the cylinders 205 on both sides extend out to squeeze the lamp holder 207, thereby fixing the lamp holder 207. A lamp bead 208 is adhered to the top of the lamp holder 207, and the lamp bead 208 is adhered to the top of the lamp holder 207 by an adhesive. A conductive module is provided at the contact position between the lamp holder 207 and the lamp bead 208, and a limit ring 209 is fixedly installed on the outer wall of the cylinder 205. The limit ring 209 is provided to prevent the steering plate 204 from shifting left and right.

[0020] Specifically, the coating device 3 includes a second support plate 301, which is fixedly mounted at the bottom end of the steering plate 204. A through hole is formed on the side of the second support plate 301. The second support plate 301 is movably connected to a threaded column 302 through the through hole. The outer wall of the threaded column 302 is movably connected to a film roll 303. Both ends of the threaded column 302 are movably connected to nuts 304. The design of the threaded column 302 and the nut 304 facilitates the disassembly and replacement of the film roll 303. The film roll 303 is preferably a bubble film. When in use, one end of the bubble film on the film roll 303 is fixedly connected to the lamp holder 207. The film roll 303 is driven to rotate by the steering plate 204, thereby coating the lamp holder 207 and the lamp bead 208.

[0021] Specifically, the lateral steering device 4 includes a motor frame 401, which is mounted on the top of the steering plate 204. A second motor 402 is fixedly mounted on the bottom end of the side rod of the motor frame 401. A belt 403 is slidably connected to the movable shaft of the second motor 402. A rotating shaft 404 is connected through the steering plate 204. Two limit rings are fixedly mounted on the rotating shaft 404. The two limit rings are respectively located at the upper and lower sides of the steering plate 204. The rotating shaft 404 is slidably connected to the belt 403. The rotating shaft 404 is rotatably connected to a steering circle 405. A rotating wheel is fixedly mounted on the top of the rotating shaft 404. The rotating shaft 404 is rotatably connected to the steering circle 405 through the rotating wheel. Partitions are fixedly mounted on the top and bottom ends of the steering circle 405. The partitions are respectively located at the bottom and top ends of the rotating wheel. The partitions are provided to prevent the steering circle 405 from detaching from the rotating wheel. The second motor 402 drives the belt 403 to rotate, the belt 403 drives the rotating shaft 404 to rotate, and the rotation of the rotating shaft 404 drives the steering circle 405 to rotate.

[0022] Specifically, a shell 406 is fixedly installed on the top of the steering circle 405, and a threaded groove is provided on the top of the shell 406. The shell 406 is rotatably connected to a limit bolt 407 through the threaded groove. A movable rod 408 is slidably connected to the inner wall of the shell 406. By setting the limit bolt 407 at the top of the shell 406, the extension distance of the movable rod 408 can be adjusted. A through groove is provided on one side of the movable rod 408, and the movable rod 408 is movably connected to a bolt assembly 409 through the through groove. A movable plate 410 is movably connected to the bolt assembly 409, and a hot air blower 411 is fixedly installed on the inner side wall facing the movable plate 410. By setting the bolt assembly 409, the wind direction of the hot air blower 411 can be easily adjusted.

[0023] The working principle and use process of the utility model are as follows: when in use, the movable shafts of the cylinders 205 on both sides extend out to squeeze the lamp holder 207, thereby fixing the lamp holder 207, dripping adhesive on the top of the lamp holder 207, and then placing the lamp bead 208 on the lamp holder 207, starting the hot air blower 411, and then starting the second motor 402, the second motor 402 drives the belt 403 to rotate, the belt 403 drives the rotating shaft 404 to rotate, the rotating shaft 404 rotates to drive the steering ring 405 to rotate, and the steering ring 405 rotates to drive the hot air blower 411 from each The adhesive is heated on each side to accelerate the curing of the adhesive. After the adhesive is cured and cooled, one end of the bubble film on the film roll 303 is fixedly connected to the lamp holder 207, and the first motor 201 is started. The movable shaft of the first motor 201 rotates to drive the driving gear 202 to rotate, and the driving gear 202 rotates to drive the driven gear 203 to rotate. The driven gear 203 rotates to drive the steering plate 204 to rotate. The steering plate 204 rotates to drive the film roll 303 to rotate. The film roll 303 rotates to coat the lamp holder 207 and the lamp bead 208.

[0024] It should be understood that although the present specification is described according to embodiments, not every embodiment contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0025] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the utility model. They are not intended to limit the protection scope of the utility model. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A LED lamp bead encapsulation and curing device, comprising a fixing frame (1), characterized in that: A longitudinal steering device (2) is fixedly mounted on the fixing frame (1), a first support plate (101) is fixedly mounted on the inner side walls facing each other of the fixing frame (1), and a universal wheel (102) is fixedly mounted on the bottom end of the fixing frame (1); The longitudinal steering device (2) comprises a first motor (201), the first motor (201) is fixedly mounted on the top of the fixed frame (1), a driving gear (202) is fixedly mounted on the top of the movable shaft of the first motor (201), the driving gear (202) is meshed with a driven gear (203), a steering plate (204) is fixedly connected to the side of the driven gear (203) away from the first motor (201), a coating device (3) is fixedly mounted on the bottom end of the steering plate (204), and a lateral steering device (4) is fixedly mounted on the top end of the steering plate (204); A circular groove is formed through one side of the driven gear (203); a cylinder (205) is fixedly mounted on the inner side wall facing the fixed frame (1); the cylinder (205) penetrates the circular groove on one side of the driven gear (203); a fixing block (206) is fixedly mounted on the top of the movable shaft of the cylinder (205); a lamp holder (207) is movably connected to the inner side wall facing the fixing block (206); a lamp bead (208) is adhered to the top of the lamp holder (207); and a limiting ring (209) is fixedly mounted on the outer wall of the cylinder (205); The lateral steering device (4) comprises a motor frame (401), the motor frame (401) is mounted on the top of the steering plate (204), a second motor (402) is fixedly mounted on the bottom of the side rod of the motor frame (401), a belt (403) is slidably connected to the movable shaft of the second motor (402), a rotating shaft (404) is passed through and connected to the steering plate (204), the rotating shaft (404) is slidably connected to the belt (403), and the rotating shaft (404) is rotatably connected to a steering ring (405).

2. The LED lamp bead encapsulation and curing device according to claim 1, characterized in that: The coating device (3) comprises a second support plate (301), the second support plate (301) is fixedly mounted on the bottom end of the steering plate (204), a through hole is penetrated through the side of the second support plate (301), the second support plate (301) is movably connected to a threaded column (302) through the through hole, the outer wall of the threaded column (302) is movably connected to a film roll (303), and nuts (304) are movably connected to both ends of the threaded column (302).

3. The LED lamp bead encapsulation and curing device according to claim 1, characterized in that: A shell (406) is fixedly installed on the top of the steering circle (405), and a threaded groove is provided on the top of the shell (406). The shell (406) is rotatably connected to a limit bolt (407) through the threaded groove. A movable rod (408) is slidably connected to the inner wall of the shell (406). A through groove is penetrated through one side of the movable rod (408). The movable rod (408) is movably connected to a bolt assembly (409) through the through groove. A movable plate (410) is movably connected to the bolt assembly (409), and a hot air blower (411) is fixedly installed on the inner side wall facing the movable plate (410).