Distributed motor stator paint dipping device

By using gears, clamping mechanisms and heating systems in the motor stator paint immersion device, the problem of uneven paint immersion caused by contact between stators is solved, and more uniform paint immersion and more efficient drying is achieved, and effective cleaning is achieved through the filtration system. Impurities.

CN222234642UInactive Publication Date: 2024-12-24GUANGDONG QIKE MOTOR TECH CO LTD
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Patent Information

Application Number
CN202420689042.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing motor stator paint immersion device contacts each other between multiple stators, the paint immersion is uneven, which is easy to produce paint tumors, affecting efficiency and effect.

Method used

A distributed motor stator paint immersion device is designed, using motor, gear, clamping mechanism, heating pipe, fan and filter bucket and other components. The gear drives the tooth plate and clamping mechanism to achieve uniform paint immersion and heating and drying of the stator. , and filter impurities through a filter bucket.

Benefits of technology

The surface of the stator is uniformly immersed in paint, avoiding the occurrence of paint tumors, improving the quality of immersed paint and drying efficiency, and facilitating impurities cleaning.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222234642U_ABST
    Figure CN222234642U_ABST
Patent Text Reader

Abstract

The utility model discloses a distributed motor stator paint dipping device which comprises a shell, a motor is fixedly connected to the middle of the inner side face of the shell, a rotating rod is fixedly connected to the output end of the motor, a gear is fixedly connected to the middle of the outer surface of the rotating rod, and a toothed plate is connected to the outer surface of the gear in a meshed mode. Sliding blocks are fixedly connected to the two sides of the outer surface of the toothed plate. According to the distributed motor stator paint dipping device, the motor, the gear, the toothed plate, the connecting plate, the connecting rod and the clamping mechanisms are arranged, and the multiple clamping mechanisms are arranged in the motor stator, so that the surfaces of the stators are more complete and uniform during paint dipping, the stators do not make contact with one another, the problem that paint bumps are generated in the paint dipping process is solved, the paint dipping effect is better, and the paint dipping efficiency is improved. The motor drives the rotating rod to rotate, the gear drives the toothed plate to move up and down, and the clamping mechanism is driven to ascend and descend, so that the stator is subjected to paint dipping, and the stator is subjected to paint dipping more thoroughly.
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Description

Technical Field

[0001] The utility model relates to the technical field of paint dipping devices, in particular to a distributed motor stator paint dipping device. Background Art

[0002] The motor stator is the stationary part of the motor. The main function of the stator is to generate a rotating magnetic field. The motor stator is an important component of motors such as generators and starters. Dipping the motor stator in a varnish can improve the insulation strength, mechanical properties and heat dissipation effect of the stator, and increase its service life. The quality of the varnish is particularly critical.

[0003] After searching, Chinese patent publication (announcement) No. CN214900599U discloses a motor stator varnishing device, including a varnishing box, a controller, a base and a paint pouring assembly. The controller is installed on the front surface of the varnishing box, the base is fixedly connected to the lower surface of the varnishing box, the paint pouring assembly is installed on the left surface of the varnishing box, a paint pouring device is installed inside the varnishing box, and a rotating device is also installed inside the varnishing box. By installing the paint pouring device, the stator can be preheated, cooled and dipped in paint. The stator is placed on the upper surface of the feeding plate. Through the transmission of the conveyor belt, the stator can be preheated, cooled and dipped in paint in turn, thereby enhancing efficiency. By installing the rotating device, the stator can be dipped in paint more evenly, and by setting a mesh cover table, when the mesh cover table rotates, the stator will automatically slide to the center of the upper surface of the mesh cover table, and by setting a support block, the surface of the mesh cover table and the support block can be prevented from being adhered to by paint, thereby enhancing practicality.

[0004] Although the above patent can be used to varnish the motor stator, multiple stators are placed inside the varnish dipping box, and the varnish dipping at the contact points of the stators is not uniform and thorough enough, and paint nodules are easily generated, which greatly affects the efficiency and effect of the varnish dipping. Therefore, it is necessary to design a distributed motor stator varnish dipping device to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a distributed motor stator varnishing device, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A distributed motor stator varnish dipping device comprises a shell, a motor is fixedly connected to the middle of the inner side surface of the shell, a rotating rod is fixedly connected to the output end of the motor, a gear is fixedly connected to the middle of the outer surface of the rotating rod, and the outer surface of the gear is meshingly connected to a toothed plate; sliders are fixedly connected to both sides of the outer surface of the toothed plate, a guide rod is slidably connected to the inside of the slider, the guide rod is fixedly connected to the shell, a connecting plate is fixedly connected to the bottom of the outer surface of the toothed plate, a connecting rod is fixedly connected to the outer surface of the connecting plate, and a clamping mechanism is fixedly connected to one end of the connecting rod.

[0008] In order to facilitate the support of the stator, as a distributed motor stator varnish dipping device of the utility model, the clamping mechanism includes a fixing seat fixedly connected to one end of the connecting rod, and the outer surface of the fixing seat is rotatably connected to a supporting arm.

[0009] In order to facilitate the expansion of the support arm, as a distributed motor stator varnish dipping device of the utility model, an extension plate is fixedly connected to the front of the fixing seat, and a spring is fixedly connected to the outer surface of the extension plate.

[0010] In order to achieve the effect of facilitating heating and drying, as a distributed motor stator varnish dipping device of the utility model, a first cover body is fixedly connected to one side of the inner top wall of the shell, and a heating tube is fixedly connected to the bottom of the inner side of the first cover body.

[0011] In order to achieve the effect of facilitating hot air drying, as a distributed motor stator varnish dipping device of the utility model, a fan is fixedly connected to the middle part of the inner top wall of the shell.

[0012] In order to achieve the effect of expanding the drying range, as a distributed motor stator varnish dipping device of the utility model, both sides of the outer surface of the first cover are fixedly connected with connecting pipes, and one end of the connecting pipe is fixedly connected with the second cover.

[0013] In order to achieve the effect of facilitating filtering impurities, as a distributed motor stator paint dipping device of the utility model, the lower surface of the shell is fixedly connected to a paint dipping tank, the four corners of the inner side of the paint dipping tank are fixedly connected to fixed blocks, and the upper surface of the fixed block is movably connected to a filter bucket.

[0014] In order to facilitate the installation and disassembly of the filter bucket, as a distributed motor stator varnishing device of the utility model, the four corners of the lower surface of the filter bucket are fixedly connected to limit rods, and both sides of the upper surface of the filter bucket are fixedly connected to handles.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. In the utility model, through the arrangement of the motor, gear, tooth plate, connecting plate, connecting rod and clamping mechanism, a plurality of clamping mechanisms are arranged inside the motor stator, so that the surface of the stator is more complete and uniform during the paint dipping, and the stators do not contact each other, thereby improving the problem of paint nodules during the paint dipping process, achieving a better paint dipping effect, making the stator paint dipping more uniform, and ensuring the paint dipping quality. The motor drives the rotating rod to rotate, so that the gear drives the tooth plate to move up and down, and drives the clamping mechanism to rise and fall, thereby dipping the stator into paint, making the stator paint dipping more thorough.

[0017] 2. In the utility model, through the arrangement of support arms, springs, heating tubes, fans and filter buckets, multiple support arms can be adjusted in angle, which is suitable for fixing stators of different sizes. Under the elastic action of the springs, the support arms lift up and support, which further strengthens the fixing effect of the stator and enhances the adaptability. The fan blows out hot air under the action of the heating tube to dry the raised motor stator with hot air, thereby improving the drying efficiency and effect of the motor stator. The filter bucket filters and separates impurities generated during the stator varnishing process, making it convenient to clean up the impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the gear and tooth plate structure of an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the fan structure of an embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the filter bucket structure of an embodiment of the utility model.

[0023] In the figure: 1. shell; 2. motor; 3. rotating rod; 4. gear; 5. tooth plate; 6. slider; 7. guide rod; 8. connecting plate; 9. connecting rod; 10. clamping mechanism; 11. fixed seat; 12. support arm; 13. extension plate; 14. spring; 15. first cover; 16. heating tube; 17. fan; 18. connecting tube; 19. second cover; 20. paint immersion tank; 21. fixing block; 22. filter bucket; 23. limit rod; 24. handle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] like Figure 1-5 As shown, a distributed motor stator varnish dipping device includes a shell 1, a motor 2 is fixedly connected to the middle of the inner side of the shell 1, a rotating rod 3 is fixedly connected to the output end of the motor 2, a gear 4 is fixedly connected to the middle of the outer surface of the rotating rod 3, and a toothed plate 5 is meshingly connected to the outer surface of the gear 4; sliders 6 are fixedly connected to both sides of the outer surface of the toothed plate 5, a guide rod 7 is slidably connected to the inside of the slider 6, and the guide rod 7 is fixedly connected to the shell 1, a connecting plate 8 is fixedly connected to the bottom of the outer surface of the toothed plate 5, a connecting rod 9 is fixedly connected to the outer surface of the connecting plate 8, and a clamping mechanism 10 is fixedly connected to one end of the connecting rod 9.

[0027] When in use, through the arrangement of the motor 2, gear 4, tooth plate 5, connecting plate 8, connecting rod 9 and clamping mechanism 10, multiple clamping mechanisms 10 are fixed to the outer surface of the connecting plate 8 through the connecting rod 9, and can be arranged inside the motor stator to fix the motor stator, so that the surface of the stator is more complete and uniform when dipped in paint. The connecting rod 9 is of different lengths, so that the multiple clamping mechanisms 10 are staggered with each other, and the stators do not contact each other, which improves the problem of paint nodules during the dip-painting process, improves the dip-painting effect, makes the stator dip-paint more uniform, and can ensure the dip-painting quality. The motor 2 drives the rotating rod 3 to rotate, so that the gear 4 drives the tooth plate 5 to move up and down, and drives the clamping mechanism 10 to rise and fall, thereby dipping the stator in paint, making the stator dip-paint more thoroughly. When the tooth plate 5 moves, the two sliders 6 on its outer surface slide on the outer surface of the guide rod 7, thereby increasing the supporting effect of the tooth plate 5, limiting it so that it can only move up and down, increasing the stability of the movement, and having high lifting and sliding efficiency.

[0028] In this embodiment, the clamping mechanism 10 includes a fixing seat 11 fixedly connected to one end of the connecting rod 9 , and a supporting arm 12 is rotatably connected to the outer surface of the fixing seat 11 .

[0029] During specific use, through the setting of the support arms 12, multiple support arms 12 are rotatably connected to the outer surface of the fixing seat 11, and the angle can be adjusted. It is suitable for fixing stators of different sizes, thereby expanding the use range of the device.

[0030] In this embodiment, an extension plate 13 is fixedly connected to the front surface of the fixing seat 11 , and a spring 14 is fixedly connected to the outer surface of the extension plate 13 .

[0031] During specific use, through the setting of the spring 14, the extension plate 13 is used to support and fix the spring 14. Under the elastic action of the spring 14, the spring 14 can lift and support the support arm 12, further strengthening the fixing effect of the stator, and the adaptability is enhanced.

[0032] In this embodiment, a first cover body 15 is fixedly connected to one side of the inner top wall of the shell 1 , and a heating tube 16 is fixedly connected to the bottom of the inner side surface of the first cover body 15 .

[0033] During specific use, by setting the heating tube 16, the first cover body 15 can expand the wind force generated by the operation of the fan 17, further expanding the drying range. The heating tube 16 generates heat after being energized, providing the ability to quickly shape the motor stator after immersion in paint.

[0034] In this embodiment, a fan 17 is fixedly connected to the middle portion of the top wall of the housing 1 .

[0035] During specific use, through the setting of the fan 17, the fan 17 blows out hot air under the action of the heating tube 16 to dry the raised motor stator with hot air, thereby improving the drying efficiency and effect of the motor stator.

[0036] In this embodiment, both sides of the outer surface of the first cover body 15 are fixedly connected with connecting pipes 18 , and one end of the connecting pipe 18 is fixedly connected with the second cover body 19 .

[0037] During specific use, by setting the second cover body 19, the second cover body 19 can generate hot air through the connecting pipe 18, so as to dry both sides of the stator, further speed up the drying speed, and expand the drying range.

[0038] In this embodiment, a paint dipping tank 20 is fixedly connected to the lower surface of the shell 1, and fixed blocks 21 are fixedly connected to the four corners of the inner side of the paint dipping tank 20, and a filter bucket 22 is movably connected to the upper surface of the fixed block 21.

[0039] During specific use, through the setting of the filter bucket 22, paint is stored inside the paint dipping tank 20 for stator dipping. The filter bucket 22 is placed on the upper surface of the fixed block 21, which is easy to install and disassemble. It can filter and separate impurities generated during the stator dipping process, making it convenient to clean the impurities.

[0040] In this embodiment, the four corners of the lower surface of the filter bucket 22 are fixedly connected to limit rods 23 , and the two sides of the upper surface of the filter bucket 22 are fixedly connected to handles 24 .

[0041] During specific use, the limiting rod 23 is provided, and the limiting rod 23 is inserted into the interior of the fixing block 21 , so as to further increase the firmness of the installation of the filter bucket 22 , and the filter bucket 22 can be conveniently carried by using the handle 24 .

[0042] Working principle: During use, the support arm 12 is pressed to sleeve the stator on the outer surface of the support arm 12. Under the elastic action of the spring 14, the support arm 12 fixes the stator, so that the surface of the stator is more complete and uniform during paint dipping, and the stators do not contact each other, which improves the problem of paint nodules during paint dipping. The motor 2 drives the rotating rod 3 to rotate, so that the gear 4 drives the tooth plate 5 to move up and down, and drives the clamping mechanism 10 to rise and fall, so as to dip the stator in paint, so that the stator is more thoroughly dipped in paint. The heating tube 16 generates heat after being energized. The fan 17 blows out hot air under the action of the heating tube 16, and the raised motor stator is dried with hot air. The second cover 19 generates hot air through the connecting tube 18, so as to dry both sides of the stator, further accelerating the drying speed. The filter bucket 22 filters and separates the impurities generated during the stator dipping process, making it convenient to clean the impurities.

[0043] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A distributed motor stator varnishing device, comprising a housing (1), characterized in that: A motor (2) is fixedly connected to the middle of the inner side surface of the housing (1), a rotating rod (3) is fixedly connected to the output end of the motor (2), a gear (4) is fixedly connected to the middle of the outer surface of the rotating rod (3), and a toothed plate (5) is meshedly connected to the outer surface of the gear (4); Slide blocks (6) are fixedly connected to both sides of the outer surface of the tooth plate (5); a guide rod (7) is slidably connected to the interior of the slide block (6); the guide rod (7) is fixedly connected to the housing (1); a connecting plate (8) is fixedly connected to the bottom of the outer surface of the tooth plate (5); a connecting rod (9) is fixedly connected to the outer surface of the connecting plate (8); and a clamping mechanism (10) is fixedly connected to one end of the connecting rod (9).

2. A distributed motor stator varnishing device according to claim 1, characterized in that: The clamping mechanism (10) comprises a fixing seat (11) fixedly connected to one end of the connecting rod (9), and the outer surface of the fixing seat (11) is rotatably connected to a supporting arm (12).

3. A distributed motor stator varnishing device according to claim 2, characterized in that: An extension plate (13) is fixedly connected to the front surface of the fixing seat (11), and a spring (14) is fixedly connected to the outer surface of the extension plate (13).

4. A distributed motor stator varnishing device according to claim 1, characterized in that: A first cover body (15) is fixedly connected to one side of the inner top wall of the shell (1), and a heating tube (16) is fixedly connected to the bottom of the inner side surface of the first cover body (15).

5. A distributed motor stator varnishing device according to claim 1, characterized in that: A fan (17) is fixedly connected to the middle portion of the inner top wall of the housing (1).

6. A distributed motor stator varnishing device according to claim 4, characterized in that: Both sides of the outer surface of the first cover body (15) are fixedly connected to connecting pipes (18), and one end of the connecting pipe (18) is fixedly connected to the second cover body (19).

7. A distributed motor stator varnishing device according to claim 1, characterized in that: The lower surface of the shell (1) is fixedly connected to a paint dipping tank (20), the four corners of the inner side of the paint dipping tank (20) are fixedly connected to fixed blocks (21), and the upper surface of the fixed block (21) is movably connected to a filter bucket (22).

8. A distributed motor stator varnishing device according to claim 7, characterized in that: Limiting rods (23) are fixedly connected to the four corners of the lower surface of the filter bucket (22), and handles (24) are fixedly connected to both sides of the upper surface of the filter bucket (22).