End support structure and flexible photovoltaic system
Through the split design and set up the pre-installed end bracket structure, the problem of insufficient adaptability of photovoltaic systems to complex terrain is solved, and more convenient installation and more stable locking effect is achieved, reducing assembly difficulty and labor costs are achieved. .
Patent Information
- Application Number
- CN202420875976.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The end bracket structure of the existing photovoltaic system is insufficient to adapt to complex terrain, resulting in difficult assembly and unstable locking effect, and there are problems such as high material and labor costs and high installation risks.
The pre-installed end bracket structure is adopted by a split design and sleeve. By setting the first pile body and the second pile body on the ground, the connection part is fixed, and the column and the upper node are arranged on the outer periphery and locking parts such as bolts are used. Achieve fixed locking, reduce assembly difficulty and improve locking effect.
The operation process is simplified under complex terrain, reduced labor costs, improved the stability and locking effect of the bracket structure, and enhanced the adaptability to complex terrain.
Smart Images

Figure CN222234733U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic equipment, in particular to an end bracket structure and a flexible photovoltaic system. Background Art
[0002] Photovoltaics is expected to lead the rapid development of renewable energy. With the development of the photovoltaic industry, flexible photovoltaic systems have shown great advantages in the construction of power stations under complex terrain. Flexible photovoltaics use steel strands as the main load-bearing cables (main cables), and the main cables are fixed by end brackets composed of steel beams, side anchors, etc. Since the span of the main cable is usually 30-60m, multiple supporting steel frames will be set in the middle area and end positions of the main cable for the main cable to pass through and support the main cable. Among them, the end bracket is the most important force point of the main cable. It connects the main cable and the inclined cable, thereby maintaining the main cable's stable support effect on the photovoltaic panel. However, the current end bracket structure of the photovoltaic system has weak adaptability to complex terrain. It not only requires a large amount of material and labor installation costs, but also its unstable installation structure will cause certain risks in the process of tightening the main cable.
[0003] Therefore, how to improve the adaptability of the end bracket structure in the flexible photovoltaic system to complex terrain, reduce its assembly difficulty and improve the locking effect is a technical problem that needs to be urgently solved by technical personnel in this field. Utility Model Content
[0004] In view of this, an object of the present invention is to provide an end bracket structure to enhance its adaptability to complex terrains, reduce its assembly difficulty and enhance the locking effect.
[0005] Another object of the present invention is to provide a flexible photovoltaic system using the above-mentioned end bracket structure.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An end bracket structure comprising
[0008] A column, the bottom of which is fixedly connected to the first pile body through a connecting portion, the connecting portion is locked and connected to the first pile body, and the column is sleeved and assembled on the outer periphery of the connecting portion;
[0009] A second pile body and a stay cable, wherein the first end of the stay cable is fixedly connected to the second pile body, and the second end of the stay cable is fixedly arranged relative to the main cable through an upper node, and the upper node is sleeved and assembled on the outer periphery of the column and connected to the column through bolts.
[0010] Preferably, in the above-mentioned end bracket structure, the connecting portion comprises a connecting block, a supporting block and a reinforcing plate, the supporting block is an L-shaped plate, and the two supporting blocks are symmetrically arranged on both sides of the connecting block in an outwardly bent posture, and the two supporting blocks are fixed by a plurality of bolts;
[0011] A right-angled triangle reinforcing plate is arranged on each of the support blocks, and two right-angled sides of the reinforcing plate are respectively welded and fixed to the two bent sides of the support block, and a groove is opened at the bottom of the column, and the column is sleeved on the outer side of the bent edge of the support block in the vertical direction and is inserted into the reinforcing plate through the groove body.
[0012] Preferably, in the above end support structure, the upper node comprises:
[0013] A main shaft, used for the main cable to pass through, with two sides of the main shaft passing through the support plates respectively and locked by a safety pin;
[0014] A clamping seat and an end head, the main cable is arranged through the clamping seat and the end head, the two opposite sides of the clamping seat are respectively an arc surface and a plane, the arc surface fits the circular surface of the main shaft, the end head abuts against the plane and is fixedly connected to the main cable to lock the main cable;
[0015] An inclined sleeve, one end of which is rotatably connected to the main shaft, and the other end of which tightens the inclined cable.
[0016] Preferably, in the above-mentioned end bracket structure, the inclined sleeve includes a conversion plate and two movable bolts, the two movable bolts are symmetrically arranged on the conversion plate and locked with the conversion plate, and the open hole ends of the two movable bolts are symmetrically sleeved on both sides of the main shaft.
[0017] Preferably, in the above-mentioned end bracket structure, a reinforcement is arranged between two adjacent columns, the reinforcement is a profile structure and both ends are fixedly connected to the side walls of the column through a bottom plate and an ear plate, one end of the ear plate is embedded in the reinforcement, and the other end is bolted to the bottom plate, and the bottom plate is fixedly arranged at any position on the column by bolts.
[0018] Preferably, in the above-mentioned end bracket structure, at least two reinforcement members are arranged between two adjacent columns, and the fixing points of the two reinforcement members on one of the columns are located at the same point.
[0019] Preferably, in the above-mentioned end bracket structure, the connecting part and the first pile body are locked and fixed by a plurality of pairs of overall U-shaped anchor bolts, and the ends of the anchor bolts extending out of the first pile body pass through the connecting part and are locked with the connecting part by a pad and a nut.
[0020] Preferably, in the above end bracket structure, the first end of the inclined cable is cast in the second pile body to be fixedly connected to the second pile body.
[0021] Preferably, in the above-mentioned end bracket structure, it is characterized in that each vertex position of the reinforcing plate is a chamfered structure.
[0022] A flexible photovoltaic system comprises a main cable and a stay cable, wherein at least one end of the main cable is locked and connected to the stay cable through an end bracket structure provided in any one of the above embodiments.
[0023] It can be seen from the above technical scheme that the end bracket structure provided by the utility model adopts a split design and a sleeve pre-installed structure. When the end bracket structure is set up under relatively complex terrain, the first pile body and the second pile body can be set on the ground first. The setting of the pile body can be constructed on the ground by the operator. After the pile body setting is completed, the connecting part is fixedly set on the first pile body. The connecting part with a relatively small structure is easy to design and fix. At the same time, the column can be sleeved on the outer periphery of the connecting part to achieve pre-installation, and then fixed and locked by bolts and other locking parts. Similarly, the column set on the column The upper node at the top of the column can be sleeved on the outer periphery of the top of the column for pre-installation. In the above structure, there is no need to consider the state of the column when pouring the pile body, and the operator can conveniently construct on the ground. The independent structure of the connecting part enables the operator to independently lock the connecting part and the first pile body, without directly locking the higher column and the pile body on the ground as in the prior art. The operation process is more convenient, and the locking action of the connecting part is easier to operate. The subsequent setting of the column and the assembly of the upper node can be pre-installed by sleeve-on, thereby reducing the overall assembly difficulty and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A schematic diagram of the end bracket structure provided by an embodiment of the utility model;
[0026] Figure 2 It is a schematic diagram of the connection between the column and the first pile body;
[0027] Figure 3 is a schematic diagram of the connection structure between the connection part and the first pile body;
[0028] Figure 4 for Figure 3 Exploded diagram of
[0029] Figure 5 It is a schematic diagram of the connection structure between the column and the upper node;
[0030] Figure 6 It is the exploded diagram of the upper node structure;
[0031] Figure 7 It is a schematic diagram of the reinforcement structure between two connected columns;
[0032] Figure 8 for Figure 7 Schematic diagram of the connection structure between the end of the middle reinforcement and the column;
[0033] Among them, 10-column; 20-connecting part; 210-connecting block; 220-supporting block; 230-reinforcement plate; 30-first pile body; 310-anchor bolt; 40-second pile body; 50-main cable; 60-stayed cable; 70-upper node; 710-main shaft; 720-safety pin; 730-holder; 740-end; 750-straightening sleeve; 7510-conversion plate; 7520-swing bolt; 80-reinforcement member; 810-ear plate; 820-bottom plate. DETAILED DESCRIPTION
[0034] The core of the utility model is to disclose an end bracket structure to improve its adaptability to complex terrain, reduce its assembly difficulty and improve the locking effect.
[0035] Another core of the utility model is to disclose a flexible photovoltaic system using the above-mentioned end bracket structure.
[0036] In order to make the technical personnel in this field better understand the present invention, the embodiments of the present invention are described below with reference to the accompanying drawings. In addition, the embodiments shown below do not limit the contents of the utility model described in the claims. In addition, the entire contents of the structures represented by the following embodiments are not limited to those necessary for the solutions of the utility model described in the claims.
[0037] like Figure 1-8As shown, the end bracket structure provided by the embodiment of the utility model includes a column 10, a connecting part 20, a first pile body 30, a second pile body 40 and an upper node 70, wherein the column 10 is the main supporting component of the end bracket structure, which is preferably made of high-strength steel to have good bearing capacity and wind pressure resistance, and the bottom of the column 10 is equipped with a connecting part 20, which is used to achieve a fixed connection between the column 10 and the first pile body 30, and is usually made of steel plates or cast steel parts to ensure sufficient strength and durability. Compared with the column 10, the connecting part 20 is a small component and has a better degree of freedom in structural design. The design of the connecting part 20 is preferably to achieve stable fixation with the first pile body 30, and at the same time, it has a vertically upward extension structure for the column 10 to be mounted. After the connection part 20 is set, the column 10 can be mounted on the outer periphery of the connection part 20 to achieve pre-installation, and then the column 10 can be locked with the connection part 20 by bolts and other structures to complete the setting of the column 10.
[0038] The first pile body 30 serves as a supporting base, which may be a precast concrete pile, a steel pile or other types of piles, and the first pile body 30 is usually partially buried underground to provide stable support. The second pile body 40 has the same structure and properties as the first pile body 30, and is also partially buried underground. At the same time, the second pile body 40 is fixedly connected to one end of the inclined cable 60, and the second end of the inclined cable 60 is fixedly connected to the main cable 50 through the upper node 70 to tighten the main cable 50. The upper node 70 is a connecting force structure, one side of which is a cavity structure and is sleeved on the outer periphery of the column 10. Similarly, the upper node After the point 70 is sleeved on the outer periphery of the column 10, it can also be locked and fixed with the column 10 by means of the connecting part 20 such as bolts. When setting the end bracket structure, it is only necessary to first set the first pile body 30 and the second pile body 40 at the preset position, and then lock the connecting part 20 with the first pile body 30. After setting the column 10 by sleeved means, the column 10 and the connecting part 20 are locked to complete the construction of the main structure. The upper node 70 can also be sleeved first to be pre-installed on the top of the column 10, and then the construction personnel can lock it with bolts. The process is convenient and the construction efficiency is high.
[0039] The end bracket structure provided by the embodiment of the utility model adopts a split design and a sleeve pre-installed structure. When the end bracket structure is set up under relatively complex terrain, the first pile body 30 and the second pile body 40 can be set on the ground first. The pile body can be set up by the operator on the ground. After the pile body is set up, the connecting part 20 is fixedly set on the first pile body 30. The connecting part 20 with a relatively small structure is easy to design and fix. At the same time, the column 10 can be sleeved on the outer periphery of the connecting part 20 to achieve pre-installation, and then fixed and locked by bolts and other locking parts. Similarly, the upper section arranged at the top of the column 10 Point 70 can be sleeved on the outer periphery of the top of the column 10 for pre-installation. In the above structure, there is no need to consider the state of the column 10 when pouring the pile body, and the operator can conveniently construct on the ground. The independent structure of the connecting part 20 enables the operator to independently lock the connecting part 20 and the first pile body 30, without directly locking the higher column 10 and the pile body on the ground as in the prior art. The operation process is more convenient, and the locking action of the connecting part 20 is easier to operate. The subsequent setting of the column 10 and the assembly of the upper node 70 can be pre-installed by sleeve, thereby reducing the overall assembly difficulty and saving labor costs.
[0040] Furthermore, in some embodiments of the present invention, the connecting portion 20 specifically includes a connecting block 210, a supporting block 220 and a reinforcing plate 230, wherein the connecting block 210 serves as a core connecting point and is responsible for fixing and connecting with other structural members, namely the supporting block 220, and the supporting block 220 is designed as an L-shaped plate to provide necessary lateral support, and the two supporting blocks 220 are symmetrically arranged on both sides of the connecting block 210, and the stability of the structure is enhanced by bending outward. It should be noted that due to the setting of the connecting block 210, there is a certain distance between the two supporting blocks 220 after the setting, and it is preferred that a plurality of bolts are passed through and locked between the two support blocks 220 to enhance the overall structural strength.
[0041] The reinforcing plate 230 is designed as a right-angled triangle plate, which is arranged on each support block 220 and fixed to the bent edge of the support block 220 by welding to enhance the strength and rigidity of the entire structure. More preferably, the reinforcing plate 230 should cover the entire bending area of the support block 220 to provide additional supporting force. Correspondingly, a groove is designed at the bottom of the column 10 to be inserted into the reinforcing plate 230 on the support block 220 through the groove when assembled with the connecting part 20, so that the column 10 can be smoothly inserted into the bottom position of the connecting part 20, thereby increasing the working height of the connecting part 20 and the column 10 and improving the connection stability.
[0042] In the end bracket structure provided in the embodiment of the utility model, the upper node 70 includes a main shaft 710, a seat 730, an end 740 and a diagonal sleeve 750, wherein the main shaft 710 is designed as a hollow metal tube, and its inner diameter is slightly larger than the outer diameter of the main cable 50 to facilitate the passage of the main cable 50, and the two sides of the main shaft 710 are respectively passed through the support plates, that is, the support plates are metal plates and are symmetrically arranged on both sides of the main shaft 710, and are locked with the main shaft 710 by the safety pin 720, and the thickness and size of the support plate are determined according to the diameter of the main shaft 710 and the required supporting force; the safety pin 720 is a metal partial structure of a cylindrical pin, which passes through the holes on the main shaft 710 and the support plate to fix the position of the support plate.
[0043] The base 730 and the end head 740 are arranged in a close fit, and the main rope 50 passes through the base 730 and the end head 740 at the same time. Specifically, the two opposite sides of the base 730 are an arc surface and a plane, respectively, wherein the arc surface of the base 730 fits the circular surface of the main shaft 710 to abut and limit the main shaft 710, and the plane of the base 730 abuts against the end head 740. The end head 740 is for the main rope 50 to pass through and is fixedly connected to the main rope 50. The main rope 50 is kept in a stably locked state through the forces on both sides of the base 730 and the main shaft 710.
[0044] The above structure realizes a stable locking connection of the main cable 50 on the upper node 70, and the inclined cable 60 is locked with the upper node 70 through the inclined sleeve 750 to tighten the main cable 50 through the upper node 70. Specifically, one end of the inclined sleeve 750 is rotatably connected to the main shaft 710, and the other end of the inclined sleeve 750 is arranged to tighten the inclined cable 60 to provide the required tension.
[0045] On the basis of the above-mentioned embodiment, the inclined pull sleeve 750 specifically includes a conversion plate 7510 and two movable bolts 7520. The conversion plate 7510 is used as the central force-bearing component of the inclined pull sleeve 750, and is used to convert and transmit the force of the inclined cable 60 to the upper node 70. The conversion plate 7510 is usually made of metal to have sufficient strength and rigidity, and the two movable bolts 7520 are symmetrically arranged on the conversion plate 7510 to fix the inclined pull sleeve 750 to the main shaft 710, and the open ends of the two movable bolts 7520 are It is symmetrically sleeved on both sides of the main shaft 710; the design structure of the movable bolt 7520 allows the inclined cable 60 to be adjusted to a certain extent in the length direction in terms of distance and tension, and in the above structure, the tensioning force of the inclined cable 60 is transmitted to the main shaft 710 through the inclined sleeve 750 and acts on the main cable 50. The inclined cable 60 is directly connected to the conversion plate 7510, and the two movable bolts 7520 transmit the tensioning force to the symmetrical two sides of the main shaft 710. This structure applies a more uniform tensioning effect to the main cable 50, making the main cable 50 more stable.
[0046] In order to improve the stability of the end bracket structure, in some embodiments of the present invention, a reinforcement member 80 is further provided between two adjacent columns 10. The reinforcement member 80 may be a profile structure, such as angle steel, channel steel or C-shaped steel, etc., so as to have good mechanical strength and stability. The two ends of the reinforcement member 80 are respectively fixedly connected to the side walls of the column 10 through the bottom plate 820 and the ear plate 810 to enhance the connection strength between the columns 10 and the stability of the overall structure. The ear plate 810 is a metal plate, one end of which is embedded in the reinforcement member 80 and welded and fixed to form a reinforcement member 80 and the ear plate 810. The bottom plate 820 is an integral structure, and the other end is designed with a bolt hole for bolt connection with the bottom plate 820. The bottom plate 820 is also a metal plate with multiple bolt holes for locking connection with the ear plate 810 and the side wall of the column 10. Correspondingly, bolt holes are reserved on the side wall of the column 10 for fixing with the bottom plate 820. The bottom plate 820 is fixed to the side wall of the column 10 by bolts. The position of the bottom plate 820 on the column 10 is adjusted as needed to meet the structural reinforcement requirements at different positions. The reinforcement member 80 can connect two adjacent columns 10 into an integral structure, thereby improving its setting stability.
[0047] In order to further optimize the above technical solution, it is preferred to set at least two reinforcement members 80 between two adjacent columns 10 to provide stronger support and stability. These reinforcement members 80 can be of the same size and shape, or reinforcement members 80 of different sizes and shapes can be used according to actual needs. It should be particularly noted that the fixing points of the two reinforcement members 80 on one of the columns 10 are located at the same point, which means that the two reinforcement members 80 can share a base plate 820 on a single column 10 to reduce the use of materials. At the same time, the two reinforcement members 80 cooperate with another column 10 to form a stable triangular structure to enhance the integrity of the two columns 10 and the stability of the structure.
[0048] Furthermore, in the end bracket structure provided in the embodiment of the utility model, the connecting part 20 and the first pile body 30 are locked and fixed by a plurality of pairs of anchor bolts 310 which are U-shaped as a whole, that is, a pair of anchor bolts 310 are configured in a U shape, and the connecting part 20 is fixedly connected to the first pile body 30 by a plurality of pairs of anchor bolts 310, and the end position of the anchor bolt 310 extending out of the first pile body 30 is arranged through the connecting part 20, and is locked and connected to the connecting part 20 by a pad and a nut. The structural design of the anchor bolt 310 can ensure that it cannot be pulled out of the first pile body 30, so that the connecting part 20 can be stably connected to the first pile body 30. At the same time, the fixing method of the pad and the nut avoids the anchor bolt 310 from directly acting on the connecting part 20 and causing wear to the connecting part 20, thereby improving the service life of the connecting part 20.
[0049] As for the arrangement of the inclined cable 60 and the second pile body 40, during the pouring process of the second pile body 40, the first end of the inclined cable 60 can be placed in the corresponding casting space, so that the first end of the inclined cable 60 and the second pile body 40 are integrally formed, thereby ensuring the connection effect.
[0050] In the structure of the connection portion 20 , in order to avoid stress concentration at the position of the reinforcing plate 230 , each vertex position of the reinforcing plate 230 is preferably designed as a chamfered structure to ensure its structural reinforcement effect on the support block 220 .
[0051] The embodiment of the utility model further provides a flexible photovoltaic system, which includes a main cable 50 and a stay cable 60, and the main cable 50 is locked and connected with the stay cable 60 at at least one end position through the end bracket structure provided by any of the above embodiments.
[0052] The terms "first", "second", "left side" and "right side" in the specification and claims of the utility model and the above drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may include steps or units that are not listed.
[0053] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An end bracket structure, characterized in that: include A column, the bottom of which is fixedly connected to the first pile body through a connecting portion, the connecting portion is locked and connected to the first pile body, and the column is sleeved and assembled on the outer periphery of the connecting portion; A second pile body and a stay cable, wherein the first end of the stay cable is fixedly connected to the second pile body, and the second end of the stay cable is fixedly arranged relative to the main cable through an upper node, and the upper node is sleeved and assembled on the outer periphery of the column and connected to the column through bolts.
2. The end bracket structure according to claim 1, characterized in that: The connecting portion includes a connecting block, a supporting block and a reinforcing plate, wherein the supporting block is an L-shaped plate, and two supporting blocks are symmetrically arranged on both sides of the connecting block in an outwardly bent posture, and the two supporting blocks are fixed by a plurality of bolts; A right-angled triangle reinforcing plate is arranged on each of the support blocks, and two right-angled sides of the reinforcing plate are respectively welded and fixed to the two bent sides of the support block, and a groove is opened at the bottom of the column, and the column is sleeved on the outer side of the bent edge of the support block in the vertical direction and is inserted into the reinforcing plate through the groove body.
3. The end bracket structure according to claim 1, characterized in that: The upper node includes: A main shaft, used for the main cable to pass through, with two sides of the main shaft passing through the support plates respectively and locked by a safety pin; A clamping seat and an end head, the main cable is arranged through the clamping seat and the end head, the two opposite sides of the clamping seat are respectively an arc surface and a plane, the arc surface fits the circular surface of the main shaft, the end head abuts against the plane and is fixedly connected to the main cable to lock the main cable; An inclined sleeve, one end of which is rotatably connected to the main shaft, and the other end of which tightens the inclined cable.
4. The end bracket structure according to claim 3, characterized in that: The inclined sleeve includes a conversion plate and two movable bolts, the two movable bolts are symmetrically arranged on the conversion plate and locked with the conversion plate, and the opening ends of the two movable bolts are symmetrically sleeved on both sides of the main shaft.
5. The end bracket structure according to claim 1, characterized in that: A reinforcement is arranged between two adjacent columns. The reinforcement is a profile structure and both ends are fixedly connected to the side walls of the column through a base plate and an ear plate. One end of the ear plate is embedded in the reinforcement and the other end is bolted to the base plate. The base plate is fixedly arranged at any position on the column by bolts.
6. The end bracket structure according to claim 5, characterized in that: At least two reinforcing members are arranged between two adjacent columns, and the fixing points of the two reinforcing members on one of the columns are located at the same point.
7. The end bracket structure according to claim 1, characterized in that: The connecting part and the first pile body are locked and fixed by a plurality of pairs of overall U-shaped anchor bolts. The ends of the anchor bolts extending out of the first pile body are arranged through the connecting part and are locked with the connecting part by a pad and a nut.
8. The end bracket structure according to claim 1, characterized in that: The first end of the inclined cable is cast in the second pile body to be fixedly connected to the second pile body.
9. The end bracket structure according to claim 2, characterized in that: Each vertex position of the reinforcing plate is a chamfered structure.
10. A flexible photovoltaic system, characterized in that: It comprises a main cable and a stay cable, wherein at least one end of the main cable is locked and connected to the stay cable through the end bracket structure according to any one of claims 1 to 9.
