Stretchable and adjustable double film laying machine

By introducing threaded transmission and hydraulic struts into the dual film laying machine, flexible adjustment and membrane cutting of the film laying structure are achieved, which solves the problem of reduced working efficiency caused by the lack of telescopic function of the film laying structure, and improves work efficiency and cutting quality.

CN222235881UActive Publication Date: 2024-12-27GANSU XUANCHENG AGRICULTURAL MACHINERY CO LTD
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Patent Information

Application Number
CN202421039881.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-27
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The film laying structure of the double film laying machine lacks the expansion and adjustment function, resulting in a decrease in working efficiency.

Method used

A stretchable and adjustable double film laying machine is designed, using a threaded transmission structure and hydraulic strut, and the gear set and cylinder drives the cutting knife through the motor to achieve flexible adjustment of the film laying structure and the cutting function of the film, satisfying the different Film laying needs.

Benefits of technology

The working efficiency and cutting quality of the double film laying machine are improved, ensuring the precise adjustment of the film laying position and the flatness of the film cutting surface.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222235881U_ABST
    Figure CN222235881U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of double film paving machines, in particular to a stretchable and adjustable double film paving machine, and solves the technical problems that a film paving structure of the double film paving machine lacks a stretchable adjusting function, so that the working efficiency is reduced; according to the technical scheme, the double film laying machine capable of being stretched and adjusted comprises a bottom plate, wheels, a seat, a power assembly, a telescopic adjusting assembly and a cutting assembly; through combined operation of the power assembly and the telescopic adjusting assembly, stable and strong driving force can be provided, it is guaranteed that the whole film laying process is efficiently carried out, the film laying position can be accurately adjusted according to actual requirements, and therefore different film laying requirements are met; the cutting assembly can ensure that the cut surface of the film is flat and flawless, and through the synergistic effect of the cutting assembly, the working efficiency of the double film paving machine is improved, the stability of the cutting quality is ensured, and the problem that the working efficiency is reduced due to the fact that the film paving structure of the double film paving machine lacks a telescopic adjusting function is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of double film laying machines, in particular to a stretchable and adjustable double film laying machine. Background Art

[0002] The use of the double-film laying machine enables the upper narrow film to seal the seed holes in the lower layer, thereby increasing temperature and retaining moisture. In this way, the cotton seedlings sown on the film can emerge naturally, while fully utilizing the advantages of natural resources such as light and heat under the film. Especially in early-sown cotton fields, when the natural temperature and soil moisture are at the critical period for cotton emergence, the cotton sown by the double-film laying machine emerges early and evenly, injecting new vitality into the high-quality and high-yield of cotton.

[0003] At present, the film laying structure of most double film laying machines generally lacks the telescopic adjustment function, which results in that during the film laying operation, the positions of the two films often remain relatively fixed and cannot be flexibly adjusted. This design brings many inconveniences to the film laying work and reduces work efficiency.

[0004] Therefore, in view of the fact that the film laying structure of the above-mentioned double film laying machine lacks the telescopic adjustment function, resulting in reduced work efficiency, a stretchable and adjustable double film laying machine can be designed. Through the telescopic adjustment and the threaded transmission structure, the film laying structure of the double film laying machine can be conveniently adjusted to meet different film laying needs. Utility Model Content

[0005] In order to overcome the problem that the film laying structure of the double film laying machine lacks the telescopic adjustment function, resulting in reduced work efficiency.

[0006] The technical solution of the utility model is: a stretchable and adjustable double-layer film laying machine, including a base plate, wheels, seats, a power component, a telescopic adjustment component, and a cutting component; two sets of axles are installed at the lower end of the base plate, wheels are installed at both ends of the two sets of axles, a seat is installed at the upper end of the base plate, the power component that drives the gear group to rotate through the motor is installed at the upper end of the axle away from the telescopic adjustment component and is located at the lower end of the base plate, the upper end of the axle away from the power component is installed with a telescopic adjustment component driven by a thread, and the cutting component that drives the cutter to move vertically through compressed gas is installed at the front end of the telescopic adjustment component.

[0007] Preferably, the bottom plate is the supporting base of the entire double film laying machine and is made of sturdy and durable materials, such as steel. The bottom plate is designed with multiple mounting holes and fixing points for installing wheels and seats. The wheels are made of wear-resistant materials, so that the double film laying machine can be easily moved to carry out film laying operations. The power component drives the gear set to rotate through the motor to provide a power source for the movement of the double film laying machine. The telescopic adjustment component realizes the mobile adjustment function through threaded transmission, so as to adjust according to the relative position of the two films to meet different film laying requirements. The cutting component drives the cutter to move vertically through the cylinder to realize the film cutting function.

[0008] Preferably, the power assembly includes a gantry, a No. 1 rotating motor, a rotating shaft, and a limit rod; a gantry with an internal groove is installed at the upper end of the axle, a box for accommodating the power assembly is installed at the lower end of the gantry, the No. 1 rotating motor for driving the rotating shaft to rotate is installed in the box, the limit rod for supporting the rotation of the rotating shaft is fixedly connected to the right inner wall of the box, the left end of the rotating shaft is fixedly connected to the output shaft of the No. 1 rotating motor, and the right end is inserted into the outer wall of the limit rod. The gantry is the supporting structure of the power assembly, so that the power assembly can be firmly installed on the axle. The No. 1 rotating motor is the power source of the power assembly, which is driven by electricity to provide rotational power for the rotating shaft. The rotational motion of the rotating shaft is transmitted to the axle through the gear set, thereby driving the movement of the film laying machine. The limit rod is used to support and limit the rotation range of the rotating shaft, which ensures the stability of the rotating shaft during rotation.

[0009] Preferably, the power assembly also includes gear No. 1 and gear No. 2; gear No. 1 for transmitting the rotation of gear No. 2 is fixedly connected to the outer wall of the rotating shaft, gear No. 2 is fixedly connected to the outer wall of the axle, gear No. 1 is meshingly connected to gear No. 2, gear No. 1 and gear No. 2 are transmission components in the power assembly, gear No. 1 rotates with the rotation of the rotating shaft, gear No. 2 is used to drive the rotation of the axle, gear No. 1 and gear No. 2 are meshingly connected to achieve power transmission, and the rotational power of the No. 1 rotating motor is converted into rotational motion of the axle. This gear transmission method has the advantages of high transmission efficiency and can ensure the stable operation of the film laying machine.

[0010] Preferably, the telescopic adjustment assembly includes a No. 2 rotating motor and a threaded rod; there are two groups of No. 2 rotating motors for driving the threaded rod to rotate and they are respectively installed at the left and right ends of the gantry, and a rotating groove is installed on the inner wall of the groove in the gantry. One end of the threaded rod is fixedly connected to the output shaft of the No. 2 rotating motor, and the other end is rotatably connected to the rotating groove. The No. 2 rotating motor is the power source of the telescopic adjustment assembly and is used to drive the rotation of the threaded rod. The outer surface of the threaded rod is provided with threads, which are matched with the internal threads in the moving seat. Through the rotational motion, the relative movement between the threaded rod and the moving seat can be achieved, thereby adjusting the position of the moving seat.

[0011] Preferably, the telescopic adjustment component includes a moving seat and a hydraulic strut; the moving seat has two groups and is provided with internal threads that match the external threads of the threaded rod. The threaded rod is threadedly connected to the moving seat, and the hydraulic strut is installed at the lower end of the moving seat. The moving seat and the threaded rod are connected by threads. When the threaded rod rotates, the moving seat can move linearly along the threaded rod, thereby driving the roller to move, and then adjusting the distance between the two rollers. When the distance between the rollers needs to be adjusted, the hydraulic strut uses the hydraulic principle to achieve the lifting function through the pressure change of the internal liquid, so that the roller is off the ground.

[0012] Preferably, the telescopic adjustment assembly also includes a No. 1 bracket and a roller; the upper end of the No. 1 bracket is installed on the lower end of the power output element of the hydraulic strut, and there are two groups of rollers for double film laying and are rotatably connected to the inner wall of the No. 1 bracket. The No. 1 bracket is a component connecting the hydraulic strut and the roller, and is also a supporting structure of the roller. The roller is used to lay the film flatly on the ground to ensure that it can roll smoothly during the film laying process and will not cause damage to the film.

[0013] Preferably, the cutting assembly includes a No. 2 bracket, a cylinder, and a cutter; the No. 2 bracket is installed at the upper end of the gantry, and the cylinder for driving the cutter to move vertically is installed in the No. 2 bracket. A protective shell is installed at the lower end of the power output element of the cylinder, and a cutter for cutting the film is installed in the protective shell. The No. 2 bracket is the supporting structure of the cutting assembly, and the cylinder is the power driving component in the cutting assembly, which is responsible for driving the cutter to move vertically, thereby realizing the cutting of the film. The cylinder drives the piston to reciprocate through the change of internal air pressure, and then transmits power to the cutter. The cutter realizes vertical movement through the drive of the cylinder. The cutter is made of sharp blades and high-hardness materials, so that it can cut the film accurately and quickly, ensuring that the cut surface of the film is smooth and free of wiredrawing.

[0014] Beneficial effects of the utility model:

[0015] 1. The combined operation of the power component and the telescopic adjustment component can not only provide a stable and powerful driving force to ensure the efficient progress of the entire film laying process, but also accurately adjust the film laying position according to actual needs to meet different film laying needs. The cutting component can ensure that the cut surface of the film is flat and flawless. The synergy between the three not only improves the working efficiency of the double film laying machine, but also ensures the stability of the cutting quality.

[0016] 2. Gear No. 1 and gear No. 2 are meshed to achieve power transmission, converting the rotational power of the No. 1 rotary motor into the rotational motion of the axle. This gear transmission method has the advantages of high transmission efficiency and can ensure the stable operation of the film laying machine;

[0017] 3. When the distance of the roller needs to be adjusted, the hydraulic support rod uses the hydraulic principle to achieve the lifting function through the pressure change of the internal liquid, so that the roller is off the ground. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a schematic diagram of the three-dimensional structure of the stretchable and adjustable double film laying machine of the utility model;

[0019] Figure 2 The figure shows a front view schematic diagram of a stretchable and adjustable double film laying machine of the utility model;

[0020] Figure 3 Shown is a top view schematic diagram of a stretchable and adjustable double film laying machine of the utility model;

[0021] Figure 4 The three-dimensional structure diagram of the power assembly of the stretchable and adjustable double film laying machine of the utility model is shown;

[0022] Figure 5 The three-dimensional structure schematic diagram of the telescopic adjustment component of the stretchable and adjustable double film laying machine of the utility model is shown;

[0023] Figure 6 What is shown is a schematic diagram of the three-dimensional structure of the stretchable and adjustable double film laying machine cutting assembly of the utility model.

[0024] Explanation of the reference numerals: 1. base plate; 2. wheel; 3. seat; 401. door frame; 402. rotating motor No. 1; 403. rotating shaft; 404. limit rod; 405. gear No. 1; 406. gear No. 2; 501. rotating motor No. 2; 502. threaded rod; 503. moving seat; 504. hydraulic support rod; 505. bracket No. 1; 506. roller; 601. bracket No. 2; 602. cylinder; 603. cutter. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] See also Figure 1-3The utility model provides an embodiment: a stretchable double-layer film laying machine, including a base plate 1, wheels 2, seats 3, a power component, a telescopic adjustment component, and a cutting component; two sets of axles are installed at the lower end of the base plate 1, and wheels 2 are installed at both ends of the two sets of axles. The upper end of the base plate 1 is installed with a seat 3, and the power component driven by a motor to rotate the gear set is installed at the upper end of the axle away from the telescopic adjustment component and is located at the lower end of the base plate 1. The upper end of the axle away from the power component is installed with a telescopic adjustment component driven by a thread, and the cutting component driven by compressed gas to move the cutter 603 vertically is installed at the front end of the telescopic adjustment component. 1 is the supporting base of the whole double film laying machine, which is made of strong and durable materials, such as steel. A plurality of mounting holes and fixing points are designed on the bottom plate 1 for mounting wheels 2 and seats 3. Wheels 2 are made of wear-resistant materials, so that the double film laying machine can be easily moved to carry out film laying operations. The power component drives the gear set to rotate through the motor to provide a power source for the movement of the double film laying machine. The telescopic adjustment component realizes the mobile adjustment function through threaded transmission, so as to adjust according to the relative positions of the two films to meet different film laying requirements. The cutting component drives the cutter 603 to move vertically through the cylinder 602 to realize the film cutting function.

[0027] See also Figure 4In this embodiment, the power assembly includes a gantry 401, a No. 1 rotating motor 402, a rotating shaft 403, and a limiting rod 404; a gantry 401 with an internal groove is installed at the upper end of the axle, and a box for accommodating the power assembly is installed at the lower end of the gantry 401. The No. 1 rotating motor 402 for driving the rotating shaft 403 to rotate is installed in the box, and the limiting rod 404 for supporting the rotation of the rotating shaft 403 is fixedly connected to the right inner wall of the box, the left end of the rotating shaft 403 is fixedly connected to the output shaft of the No. 1 rotating motor 402, and the right end is inserted into the outer wall of the limiting rod 404. The power assembly also includes a No. 1 gear 405 and a No. 2 gear 406; the No. 1 gear 405 for driving the No. 2 gear 406 to rotate is fixedly connected to the outer wall of the rotating shaft 403, the No. 2 gear 406 is fixedly connected to the outer wall of the axle, the No. 1 gear 405 is meshedly connected to the No. 2 gear 406, and the gantry 401 is the supporting structure of the power assembly. The structure enables the power assembly to be firmly installed on the axle. The No. 1 rotating motor 402 is the power source of the power assembly. It is driven by electricity to provide rotational power for the rotating shaft 403. The rotational movement of the rotating shaft 403 is transmitted to the axle through the gear set, thereby driving the movement of the film laying machine. The limit rod 404 is used to support and limit the rotation range of the rotating shaft 403, which ensures the stability of the rotating shaft 403 during rotation. The No. 1 gear 405 and the No. 2 gear 406 are transmission components in the power assembly. The No. 1 gear 405 rotates with the rotation of the rotating shaft 403, and the No. 2 gear 406 is used to drive the rotation of the axle. The No. 1 gear 405 and the No. 2 gear 406 are connected by meshing to realize power transmission, and the rotational power of the No. 1 rotating motor 402 is converted into the rotational movement of the axle. This gear transmission method has the advantages of high transmission efficiency and can ensure the stable operation of the film laying machine.

[0028] See also Figure 5-6In this embodiment, the telescopic adjustment component includes a No. 2 rotary motor 501 and a threaded rod 502; the No. 2 rotary motor 501 for driving the threaded rod 502 to rotate has two groups and is respectively installed at the left and right ends of the gantry 401, and the inner wall of the groove provided in the gantry 401 is installed with a rotating groove, one end of the threaded rod 502 is fixedly connected to the output shaft of the No. 2 rotary motor 501, and the other end is rotatably connected to the rotating groove, and the telescopic adjustment component includes a moving seat 503 and a hydraulic support rod 504; the moving seat 503 has two groups and is provided with an internal thread that matches the external thread of the threaded rod 502, the threaded rod 502 is threadedly connected to the moving seat 503, and the hydraulic support rod 504 is installed at the lower end of the moving seat 503, and the telescopic adjustment component also includes a No. 1 bracket 505, roller 506; the upper end of the No. 1 bracket 505 is installed on the lower end of the power output element of the hydraulic support rod 504. There are two groups of rollers 506 for double film laying and they are rotatably connected to the inner wall of the No. 1 bracket 505. The No. 2 rotary motor 501 is the power source of the telescopic adjustment component, which is used to drive the rotation of the threaded rod 502. The outer surface of the threaded rod 502 is provided with threads, which are compatible with the internal threads in the moving seat 503. Through the rotational movement, the relative movement between the threaded rod 502 and the moving seat 503 can be achieved, so as to adjust the position of the moving seat 503. The moving seat 503 is connected to the threaded rod 502 by threads. When the threaded rod 502 rotates, the moving seat 503 can move linearly along the threaded rod 502. Thereby, the roller 506 is driven to move, and then the distance between the two rollers 506 is adjusted. When the distance between the rollers 506 needs to be adjusted, the hydraulic support rod 504 uses the hydraulic principle to realize the lifting function through the pressure change of the internal liquid, so that the roller 506 is lifted off the ground. The No. 1 bracket 505 is a component connecting the hydraulic support rod 504 and the roller 506, and is also the supporting structure of the roller 506. The roller 506 is used to lay the film flat on the ground to ensure that it can roll smoothly during the film laying process and will not cause damage to the film. The cutting assembly includes the No. 2 bracket 601, the cylinder 602, and the cutter 603; the No. 2 bracket 601 is installed on the upper end of the door frame 401, and is used to drive the cutter 603 to vertically The movable cylinder 602 is installed in the second bracket 601. A protective shell is installed at the lower end of the power output element of the cylinder 602. A cutter 603 for cutting the film is installed in the protective shell. The second bracket 601 is the supporting structure of the cutting assembly. The cylinder 602 is the power driving component in the cutting assembly. It is responsible for driving the cutter 603 to move vertically, thereby realizing the cutting of the film. The cylinder 602 drives the piston to reciprocate through the change of internal air pressure, and then transmits power to the cutter 603. The cutter 603 is driven by the cylinder 602 to realize vertical movement. The cutter 603 is made of a sharp blade and a high-hardness material, so that it can accurately and quickly cut the film, ensuring that the cut surface of the film is smooth and free of wire drawing.

[0029] During the working process, the staff operates the hydraulic support rod 504, and uses the hydraulic principle to adjust the pressure of the internal liquid to make the roller 506 rise and fall, so that it is off the ground. Then, the second rotating motor 501 is started, and the motor drives the threaded rod 502 to rotate, so that the moving seat 503 can move linearly along the threaded rod 502. This movement drives the movement of the roller 506, and then adjusts the distance between the two rollers 506 to meet different film laying requirements;

[0030] Next, the staff operates the hydraulic support rod 504 again to make the roller 506 contact the ground again, and then starts the No. 1 rotating motor 402 to provide rotating power for the rotating shaft 403. Through the meshing connection between the No. 1 gear 405 and the No. 2 gear 406, the rotating power is transmitted to the axle, causing it to rotate, thereby driving the film laying machine to move;

[0031] When the film laying work is finished, the change of the air pressure inside the cylinder 602 drives the piston to reciprocate, thereby transmitting the power to the cutter 603, so that the cutter 603 can cut the film accurately and quickly to ensure a smooth cut surface.

[0032] Through the above steps, through the joint operation of the power component and the telescopic adjustment component, not only can a stable and powerful driving force be provided to ensure the efficient progress of the entire film laying process, but the film laying position can also be accurately adjusted according to actual needs to meet different film laying needs. The cutting component can ensure that the cut surface of the film is flat and flawless. The synergy between the three not only improves the working efficiency of the double film laying machine, but also ensures the stability of the cutting quality, and solves the problem that the film laying structure of the double film laying machine lacks telescopic adjustment function, resulting in reduced working efficiency.

[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A stretchable and adjustable double film laying machine, comprising a bottom plate (1), wheels (2), and a seat (3); characterized in that: It also includes a power component, a telescopic adjustment component, and a cutting component; two sets of axles are installed at the lower end of the base plate (1), and wheels (2) are installed at both ends of the two sets of axles; a seat (3) is installed at the upper end of the base plate (1); a power component that is rotated by a motor-driven gear group is installed at the upper end of the axle away from the telescopic adjustment component and is located at the lower end of the base plate (1); a telescopic adjustment component that is driven by a thread is installed at the upper end of the axle away from the power component; and a cutting component that drives a cutter (603) to move vertically by compressed gas is installed at the front end of the telescopic adjustment component.

2. A stretchable and adjustable double film laying machine according to claim 1, characterized in that: The power assembly comprises a gantry (401), a No. 1 rotating motor (402), a rotating shaft (403), and a limiting rod (404); a gantry (401) with an internal groove is installed at the upper end of the axle, a box for accommodating the power assembly is installed at the lower end of the gantry (401), a No. 1 rotating motor (402) for driving the rotating shaft (403) to rotate is installed in the box, a limiting rod (404) for supporting the rotating shaft (403) to rotate is fixedly connected to the right inner wall of the box, a left end of the rotating shaft (403) is fixedly connected to the output shaft of the No. 1 rotating motor (402), and a right end is plugged into the outer wall of the limiting rod (404).

3. A stretchable and adjustable double film laying machine according to claim 2, characterized in that: The power assembly also includes a first gear (405) and a second gear (406); the first gear (405) for driving the second gear (406) to rotate is fixedly connected to the outer wall of the rotating shaft (403), the second gear (406) is fixedly connected to the outer wall of the axle, and the first gear (405) is meshedly connected to the second gear (406).

4. A stretchable and adjustable double film laying machine according to claim 2, characterized in that: The telescopic adjustment component comprises a No. 2 rotating motor (501) and a threaded rod (502); the No. 2 rotating motor (501) for driving the threaded rod (502) to rotate has two groups and is respectively installed at the left and right ends of the door frame (401); a rotating groove is installed on the inner wall of the groove provided in the door frame (401); one end of the threaded rod (502) is fixedly connected to the output shaft of the No. 2 rotating motor (501), and the other end is rotatably connected in the rotating groove.

5. A stretchable and adjustable double film laying machine according to claim 4, characterized in that: The telescopic adjustment component further comprises a moving seat (503) and a hydraulic support rod (504); the moving seat (503) has two groups of internal threads adapted to the external threads of the threaded rod (502), the threaded rod (502) is threadedly connected to the moving seat (503), and the hydraulic support rod (504) is installed at the lower end of the moving seat (503).

6. A stretchable and adjustable double film laying machine according to claim 5, characterized in that: The telescopic adjustment assembly also includes a No. 1 bracket (505) and a roller (506); the upper end of the No. 1 bracket (505) is installed on the lower end of the power output element of the hydraulic support rod (504), and there are two groups of rollers (506) for double film laying and are rotatably connected to the inner wall of the No. 1 bracket (505).

7. The stretchable and adjustable double film laying machine according to claim 2, characterized in that: The cutting assembly comprises a second bracket (601), a cylinder (602), and a cutter (603); the second bracket (601) is installed at the upper end of the door frame (401), the cylinder (602) for driving the cutter (603) to move vertically is installed in the second bracket (601), and a protective shell is installed at the lower end of the power output element of the cylinder (602), and the cutter (603) for cutting the film is installed in the protective shell.