Edible mushroom bag punching device
By designing an automated edible fungus pack punching device, automatic punching is achieved using cylinders and reducer motors, the problems of difficulty in adjusting the pin depth and position and low safety in manual placement in the prior art are solved, and the accuracy of punching is improved and efficiency.
Patent Information
- Application Number
- CN202323545233.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing edible fungal bacterial pack hole punching device cannot adjust the insertion depth and position of the pin according to actual conditions, and requires manual placement of the bacterial pack, resulting in low working efficiency and insufficient safety.
An edible fungal bacterial pack hole punching device including a workbench and a punching mechanism is designed. Automatic punching is achieved through a cylinder, a reducer motor and a detachable punching head, which can adjust the punching depth and the punching depth according to the specific situation of the fungal pack. Position to ensure the stability of the bacterial bag during the punching process.
It improves the accuracy and safety of hole punching, reduces manual errors and accident risks, and enhances the applicability and working efficiency of the device.
Smart Images

Figure CN222235929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of edible fungus bags, in particular to an edible fungus bag punching device. Background Art
[0002] Edible fungus bags are a special packaging material used to cultivate edible fungi. They are made of biodegradable materials such as corn stalks, rice husks, wheat straw, etc. During cultivation, in order to create an internal environment that is more suitable for the growth of edible fungi, provide sufficient oxygen, eliminate carbon dioxide, maintain appropriate humidity, and ultimately promote the formation of edible fungi fruiting bodies, a punching device is often used to punch holes on the outside of the bag.
[0003] After searching, the utility model with the patent number "CN213918627U" provides "a mushroom bag punching device for edible fungus processing, including a base, a storage cavity, a storage plate, a bidirectional motor, a rotating rod, a bearing, a threaded area, a nut, a rectangular through hole and a connecting rod, the other end of the connecting rod extends to the outside of the storage cavity through the rectangular through hole, and the other ends of the four connecting rods are staggered with movable plates 1 and 2, and the movable plates 1 and 2 are respectively located above and below the corresponding storage plates, and the upper end of the storage plate is provided with a number of evenly distributed partitions, and the bottom of the movable plate 1 is provided with a number of evenly distributed pins 1, and the upper end of the movable plate 2 is provided with a number of evenly distributed pins 2, and the storage plate is provided with a through hole used with the pins 2. Compared with the prior art, the advantages of the utility model are: high working efficiency and good use effect. " However, during the punching operation, the pins on the upper and lower sides are driven to move simultaneously by a bidirectional motor, and the displacement of the pins on the upper and lower sides will remain consistent. It is impossible to adjust the different insertion depths of the pins on the upper and lower sides according to actual conditions, and the positions of the pins are relatively fixed. The interval between the two groups of pins is relatively fixed, and the positions of each group of pins cannot be adjusted according to the actual situation of the mushroom bag. Secondly, during the punching operation, the mushroom bag needs to be placed on the storage board manually, which has low work efficiency and low safety.
[0004] Therefore, we provide a device for punching holes in edible mushroom bags. Utility Model Content
[0005] The purpose of the utility model is to provide a device for punching holes in edible mushroom bags, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for punching edible mushroom bags, comprising a workbench and a punching mechanism, wherein a through groove is provided on the upper surface of the workbench, support columns are welded at the four corners of the lower end of the workbench, a control box is fixedly installed on one side of the lower end of the workbench, and punching mechanisms are installed at the upper and lower ends of the workbench;
[0007] The punching mechanism includes a brake part, a fixed plate, a guide part, a punching part and a locking part. Brake parts are installed on both sides of the upper end of the workbench, a fixed plate is installed on the upper end of the brake part, guide parts are installed on both sides of the fixed plate, a punching part is installed on the lower end of the fixed plate, and a locking part is installed on the upper end of the punching part.
[0008] Preferably, the brake component comprises a cylinder, a piston rod and a connecting seat, the cylinder is bolted on both sides of the upper end of the workbench, the piston rod is installed on the upper end of the cylinder, and the connecting seat is fixedly installed on the upper end of the piston rod.
[0009] Preferably, mating seats are welded on both sides of the lower end of the fixing plate, and the mating seat and the connecting seat are bolted together, a perforated groove is provided on the surface of the fixing plate, a fixing rail is welded on the lower end of the fixing plate, and a fixing groove is provided on the upper surface of the fixing rail.
[0010] Preferably, the guide member includes a short shaft, a pulley and a slide rail seat, the four corners of the fixed plate are welded with short shafts, the other ends of the short shafts are rotatably mounted with pulleys, the outer sides of the pulleys are slidably mounted with slide rail seats, and the slide rail seats are welded to the upper surface of the workbench.
[0011] Preferably, the punching member includes a connecting rod, a connecting column and a punching head, the lower end of the fixed rail is movably mounted with a connecting rod, the lower end of the connecting rod is welded with a connecting column, and the connecting column is installed through the inside of the punching groove, and the lower end of the connecting column is threadedly mounted with a punching head.
[0012] Preferably, the locking member comprises a threaded rod and a fixing nut, a threaded rod is welded at the middle position of the upper end of the connecting rod, and the threaded rod is installed through the inside of the fixing groove, and a fixing nut is provided on the outer thread sleeve of the threaded rod.
[0013] Preferably, mounting seats are installed on both sides of the through groove, and the mounting seats are fixedly installed on the upper surface of the workbench, a screw rod is rotatably installed inside the mounting seat, a reduction motor is installed at one end of the screw rod, and the reduction motor is fixedly installed at one end inside the mounting seat, a nut seat is threadedly installed on the outer side of the screw rod, and a placement seat is fixedly installed on one side of the nut seat.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The edible mushroom bag punching device can reasonably select a suitable punching position according to the actual situation of the mushroom bag through the setting of the punching mechanism, and the punching position can be adjusted by adjusting the position of the punching piece. The fixing nut is manually loosened, and the lower surface of the fixing nut is gradually separated from the upper surface of the fixed rail. At this time, the locking piece is in an open state, and then the position of the punching piece is adjusted by the threaded rod. After the adjustment is completed, the fixing nut sleeved on the outer side of the threaded rod is tightened. At this time, the punching piece is in a fixed state, and then a punching head with a suitable diameter can be selected according to the punching diameter. The punching head is sleeved on the lower end of the connecting column through a thread, and the punching head and the connecting column are in a detachable state. The punching head can be replaced at any time according to the punching diameter, and the applicability is stronger. After the installation is completed, the stroke of the piston rod at one end of the cylinder is preset through the control box, and the piston rod stroke data can be changed. The appropriate punching depth can be selected according to the specific edible mushroom variety and culture conditions.
[0016] 2. Through the setting of the screw rod, reduction motor, nut seat and placement seat, after the preparation work is completed, the mushroom bag is punched and the mushroom bag is placed on the upper end of the placement seat. At this time, the reduction motors on both sides are controlled by the control box to operate. The reduction motor drives the screw rod to rotate through the coupling. The rotation of the screw rod drives the nut seat to move. The nut seat drives the placement seat to move to one side. The placement seat drives the upper end of the mushroom bag to automatically move to the inner side of the punching mechanism and place it in an arc setting. When punching, the mushroom bag is more stable and will not deviate during the punching process. The punching operation is more precise. At this time, the reduction motor is controlled to stop working through the control box, and then controlled by the control box The cylinders at the upper and lower ends operate, and the cylinders retract the piston rod according to the preset stroke. The piston rod drives the fixed plate to move inward through the connecting seat and the matching seat, and the fixed plate drives the punching piece to move, thereby inserting the punching head into the mushroom bag. Then the cylinder drives the piston rod to reset, and the reduction motor operates again at this time, and the punched mushroom bag belt is moved to the other end of the workbench through the placement seat. The movement of the mushroom bag is completed through the placement seat, which can achieve high-precision positioning, so that the mushroom bag is located in an excellent position for punching, reducing the error caused by manual placement, increasing the safety of operation, reducing the risk of accidental injury, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the edible mushroom bag punching device of the utility model;
[0018] Figure 2 This is a schematic diagram of the disassembled structure of the edible mushroom bag punching device of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the brake member and the workbench of the utility model;
[0020] Figure 4It is a schematic diagram of the structure of the fixing plate, the guide member, the punching member and the locking member of the utility model in coordination with each other;
[0021] Figure 5 This is a schematic diagram of the fixed plate structure of the utility model;
[0022] Figure 6 It is a schematic cross-sectional structure diagram of the fixing plate, the punching member and the locking member of the utility model;
[0023] Figure 7 It is a structural schematic diagram of the matching of the screw rod and the placement seat of the utility model.
[0024] Numbers in the figure: 1. workbench; 11. through slot; 12. support column; 2. control box; 3. punching mechanism; 31. brake; 311. cylinder; 312. piston rod; 313. connecting seat; 32. fixing plate; 321. matching seat; 322. punching slot; 323. fixing rail; 3231. fixing slot; 33. guide member; 331. short shaft; 332. pulley; 333. slide rail seat; 34. punching member; 341. connecting rod; 342. connecting column; 343. punching head; 35. locking member; 351. threaded rod; 352. fixing nut; 4. mounting seat; 5. screw rod; 6. reduction motor; 7. nut seat; 8. placement seat. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1
[0027] See also Figure 1-6 As shown, the utility model provides an embodiment: a device for punching edible mushroom bags, comprising a workbench 1 and a punching mechanism 3, a through groove 11 is provided on the upper surface of the workbench 1, support columns 12 are welded at the four corners of the lower end of the workbench 1, a control box 2 is fixedly installed on one side of the lower end of the workbench 1, and the punching mechanism 3 is installed at the upper and lower ends of the workbench 1;
[0028] The punching mechanism 3 includes a brake member 31, a fixed plate 32, a guide member 33, a punching member 34 and a locking member 35. Brake members 31 are installed on both sides of the upper end of the workbench 1, a fixed plate 32 is installed on the upper end of the brake member 31, guide members 33 are installed on both sides of the fixed plate 32, a punching member 34 is installed on the lower end of the fixed plate 32, and a locking member 35 is installed on the upper end of the punching member 34.
[0029] Furthermore, the brake member 31 includes a cylinder 311, a piston rod 312 and a connecting seat 313. The cylinder 311 is bolted to both sides of the upper end of the workbench 1. The piston rod 312 is installed on the upper end of the cylinder 311. The connecting seat 313 is fixedly installed on the upper end of the piston rod 312. The lower end of the fixing plate 32 is welded with a matching seat 321 on both sides, and the matching seat 321 and the connecting seat 313 are bolted. The surface of the fixing plate 32 is provided with a punching groove 322. The lower end of the fixing plate 32 is welded with a fixing rail 323. The upper surface of the fixing rail 323 is provided with a fixing groove 3231. After the installation is completed, the fixing plate 32 is controlled by Box 2 presets the stroke of the piston rod 312 at one end of the cylinder 311, and the stroke data of the piston rod 312 can be changed. The appropriate punching depth can be selected according to the specific edible fungus variety and culture conditions. The cylinders 311 at the upper and lower ends are controlled by the control box 2 to operate. The cylinder 311 contracts the piston rod 312 according to the preset stroke. The piston rod 312 drives the fixed plate 32 to move inward through the connecting seat 313 and the matching seat 321. The fixed plate 32 drives the punching piece 34 to move, thereby inserting the punching head 343 into the interior of the mushroom bag, and then the cylinder 311 drives the piston rod 312 to reset.
[0030] Furthermore, the guide member 33 includes a short shaft 331, a pulley 332 and a slide rail seat 333. The short shafts 331 are welded to the four corners of the fixed plate 32, and the other ends of the short shafts 331 are rotatably installed with pulleys 332. The slide rail seat 333 is slidably installed on the outer side of the pulley 332, and the slide rail seat 333 is welded to the upper surface of the workbench 1. During the movement of the fixed plate 32, the pulley 332 is driven by the short shaft 331 to slide inside the slide rail seat 333. The slide rail seat 333 plays a role of position restriction on the pulley 332, so that the fixed plate 32 keeps moving in a straight line along the slide rail seat 333.
[0031] Furthermore, the punching member 34 includes a connecting rod 341, a connecting column 342 and a punching head 343. The connecting rod 341 is movably installed at the lower end of the fixed rail 323. The connecting column 342 is welded to the lower end of the connecting rod 341, and the connecting column 342 is installed through the inside of the punching groove 322. The lower end of the connecting column 342 is threadedly installed with a punching head 343. The punching head 343 of a suitable diameter can be selected according to the punching diameter. The punching head 343 is threadedly sleeved on the lower end of the connecting column 342. The punching head 343 and the connecting column 342 are in a detachable state. The punching head 343 can be replaced at any time according to the punching diameter, which has stronger applicability.
[0032] Furthermore, the locking member 35 includes a threaded rod 351 and a fixing nut 352. The threaded rod 351 is welded to the middle position of the upper end of the connecting rod 341, and the threaded rod 351 is installed through the inside of the fixing groove 3231. The outer threaded sleeve of the threaded rod 351 is provided with a fixing nut 352. The appropriate punching position can be reasonably selected according to the actual situation of the mushroom bag. The punching position can be adjusted by adjusting the position of the punching member 34. The fixing nut 352 is manually loosened, and the lower surface of the fixing nut 352 gradually separates from the upper surface of the fixed rail 323. At this time, the locking member 35 is in an open state, and then the position of the punching member 34 is adjusted by the threaded rod 351. After the adjustment is completed, the fixing nut 352 sleeved on the outer side of the threaded rod 351 is tightened. At this time, the punching member 34 is in a fixed state.
[0033] Embodiment 2
[0034] See also Figure 1-3 and Figure 7 As shown, in contrast to Example 1, as another implementation mode of the present invention, mounting seats 4 are installed on both sides of the through groove 11, and the mounting seats 4 are fixedly installed on the upper surface of the workbench 1, and a screw rod 5 is rotatably installed inside the mounting seat 4, and a reduction motor 6 is installed at one end of the screw rod 5, and the reduction motor 6 is fixedly installed at one end of the inner side of the mounting seat 4, and a nut seat 7 is threadedly installed on the outer side of the screw rod 5, and a placement seat 8 is fixedly installed on one side of the nut seat 7. After the preparation work is completed, the mushroom bag is punched and the mushroom bag is placed on the upper end of the placement seat 8. At this time, the reduction motors 6 on both sides are controlled by the control box 2 to operate, and the reduction motor 6 drives the screw rod 5 to rotate through the coupling, and the screw rod 5 rotates to drive the nut seat 7 to move, and the nut seat 7 drives the placement seat 8 to move to one side, and the placement seat 8 drives the upper end of the mushroom bag to automatically move to the inner side of the punching mechanism 3. The placement seat 8 is arranged in an arc shape, which will make the mushroom bag more stable during punching, and will not deviate during the punching process, and the punching operation will be more precise.
[0035] Working principle: First, a mushroom bag punching device is moved to the working position. In the first step, a suitable punching position can be reasonably selected according to the actual situation of the mushroom bag. The punching position can be adjusted by adjusting the position of the punching member 34. The fixing nut 352 is manually loosened, and the lower surface of the fixing nut 352 gradually separates from the upper surface of the fixed rail 323. At this time, the locking member 35 is in an open state. In the second step, the position of the punching member 34 is adjusted by the threaded rod 351. After the adjustment is completed, the fixing nut 352 sleeved on the outer side of the threaded rod 351 is tightened. At this time, the punching member 34 is in a fixed state. In the third step, a punching head 343 of a suitable diameter can be selected according to the punching diameter, and is arranged on the lower end of the connecting column 342 through a threaded sleeve. The punching head 343 and the connecting column 342 are in a detachable state, and the punching head 343 can be replaced at any time according to the punching diameter, which is more applicable. In the fourth step, after the installation is completed, the stroke of the piston rod 312 at one end of the cylinder 311 is preset through the control box 2, and the stroke data of the piston rod 312 can be changed. The appropriate punching depth can be selected according to the specific edible fungus variety and culture conditions. In the fifth step, after the preparation work is completed, the mushroom bag is punched The hole operation is performed by placing the mushroom bag on the upper end of the placement seat 8. At this time, the control box 2 controls the reduction motors 6 on both sides to operate. The reduction motor 6 drives the screw rod 5 to rotate through the coupling. The rotation of the screw rod 5 drives the nut seat 7 to move. The nut seat 7 drives the placement seat 8 to move to one side. The placement seat 8 drives the upper end of the mushroom bag to automatically move to the inner side of the punching mechanism 3. The placement seat 8 is set in an arc shape. When punching, the mushroom bag will be more stable and will not deviate during the punching process. The punching operation is more accurate. In the sixth step, the reduction motor 6 is stopped by the control box 2 at this time, and then the control box 2 controls the cylinders 311 at the upper and lower ends to operate, and the cylinder 311 contracts the piston rod 312 according to the preset stroke, and the piston rod 312 drives the fixing plate 32 to move inward through the connecting seat 313 and the matching seat 321, and the fixing plate 32 drives the punching member 34 to move, so that the punching head 343 is inserted into the inside of the mushroom bag, and then the cylinder 311 drives the piston rod 312 to reset, and the seventh step, at this time, the reduction motor 6 operates again, and the punched mushroom bag belt is moved to the other end of the workbench 1 through the placement seat 8, so that the use process of a mushroom bag punching device is completed.
Claims
1. A device for punching holes in edible mushroom bags, comprising a workbench (1) and a punching mechanism (3), characterized in that: A through groove (11) is provided on the upper surface of the workbench (1); support columns (12) are welded at the four corners of the lower end of the workbench (1); a control box (2) is fixedly mounted on one side of the lower end of the workbench (1); and punching mechanisms (3) are mounted at the upper and lower ends of the workbench (1); The punching mechanism (3) comprises a brake component (31), a fixed plate (32), a guide component (33), a punching component (34) and a locking component (35); the brake components (31) are installed on both sides of the upper end of the workbench (1); the fixed plate (32) is installed on the upper end of the brake component (31); the guide components (33) are installed on both sides of the fixed plate (32); the punching component (34) is installed on the lower end of the fixed plate (32); and the locking component (35) is installed on the upper end of the punching component (34).
2. The edible mushroom bag punching device according to claim 1, characterized in that: The brake component (31) comprises a cylinder (311), a piston rod (312) and a connecting seat (313); the cylinder (311) is bolted to both sides of the upper end of the workbench (1); the piston rod (312) is installed at the upper end of the cylinder (311); and the connecting seat (313) is fixedly installed at the upper end of the piston rod (312).
3. The edible mushroom bag punching device according to claim 1, characterized in that: Matching seats (321) are welded on both sides of the lower end of the fixing plate (32), and the matching seats (321) and the connecting seat (313) are connected by bolts. A punching groove (322) is provided on the surface of the fixing plate (32), a fixing rail (323) is welded on the lower end of the fixing plate (32), and a fixing groove (3231) is provided on the upper surface of the fixing rail (323).
4. The edible mushroom bag punching device according to claim 1, characterized in that: The guide member (33) comprises a short shaft (331), a pulley (332) and a slide rail seat (333); the four corners of the fixed plate (32) are welded with a short shaft (331); the other end of the short shaft (331) is rotatably mounted with a pulley (332); the outer side of the pulley (332) is slidably mounted with a slide rail seat (333); and the slide rail seat (333) is welded to the upper surface of the workbench (1).
5. The edible mushroom bag punching device according to claim 3, characterized in that: The punching member (34) comprises a connecting rod (341), a connecting column (342) and a punching head (343); the lower end of the fixed rail (323) is movably mounted with the connecting rod (341); the lower end of the connecting rod (341) is welded with a connecting column (342), and the connecting column (342) is installed through the inside of the punching groove (322); the lower end of the connecting column (342) is threadedly mounted with the punching head (343).
6. The edible mushroom bag punching device according to claim 5, characterized in that: The locking member (35) comprises a threaded rod (351) and a fixing nut (352); the threaded rod (351) is welded at the middle position of the upper end of the connecting rod (341), and the threaded rod (351) is installed through the inside of the fixing groove (3231); the fixing nut (352) is threadedly sleeved on the outer side of the threaded rod (351).
7. The edible mushroom bag punching device according to claim 1, characterized in that: A mounting seat (4) is installed on both sides of the through groove (11), and the mounting seat (4) is fixedly installed on the upper surface of the workbench (1); a screw rod (5) is rotatably installed inside the mounting seat (4), a reduction motor (6) is installed at one end of the screw rod (5), and the reduction motor (6) is fixedly installed at one end inside the mounting seat (4); a nut seat (7) is threadedly installed on the outer side of the screw rod (5), and a placement seat (8) is fixedly installed on one side of the nut seat (7).
