Full-automatic waste emulsion evaporation treatment device
By adopting the design of primary and secondary energy efficiency boxes in the waste emulsion evaporation treatment device, and using steam transport and condensation, the problem of low efficiency of the existing device is solved, and efficient separation and automated treatment of waste emulsion is achieved.
Patent Information
- Application Number
- CN202420767531.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing waste emulsion evaporation treatment device is inefficient. After water vapor comes into contact with the waste emulsion, it wraps up a large amount of waste emulsion, resulting in multiple evaporation and separation treatments, and the structure is complex.
A fully automatic waste emulsion evaporation treatment device is designed, using first- and second-level energy efficiency boxes, which can enter the second-level energy efficiency box through the first-level steam outlet and steam conveying pipeline, heat and condense again, and use a deflector and The condensing hood performs separation and collection of emulsions to improve evaporation efficiency.
The complete separation of waste emulsion is achieved, the evaporation efficiency is improved, the water vapor is prevented from contacting directly with waste emulsion, the number of treatments is reduced, and a fully automated processing process is achieved, saving time and manpower.
Smart Images
Figure CN222238800U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of emulsion treatment, and in particular to a fully automatic waste emulsion evaporation treatment device. Background Art
[0002] Emulsion is a high-performance semi-synthetic metalworking fluid, especially suitable for processing aluminum and its alloys, but not for materials containing lead, such as some brasses and tin metals. The product has a long service life and is completely unaffected by oil leakage and mixed oil. It is best to use soft water for mixing. The emulsion adopts a special formula without chlorine, which is specially used to solve various problems that occur when processing aluminum and its alloys.
[0003] The waste emulsion is generally treated by recycling and reuse, and the most basic way is to extract the water in the waste emulsion. The existing waste emulsion evaporation treatment device is inefficient. After the water vapor contacts the waste emulsion, a large amount of waste emulsion will be entrained, which requires multiple evaporation and separation treatments, which is inefficient and has a complex structure.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a fully automatic waste emulsion evaporation treatment device is proposed.
[0005] Application Contents
[0006] The purpose of the present application is to provide a fully automatic waste emulsion evaporation treatment device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a fully automatic waste emulsion evaporation treatment device, comprising a first-level energy efficiency box, a first discharge port is installed at the bottom of one side of the first-level energy efficiency box, and a feeding pipe is installed at the bottom of the other side of the first-level energy efficiency box, a first steam outlet is installed above the first discharge port, and a first connecting pipe is installed on the side of the first steam outlet away from the first-level energy efficiency box, a steam inlet is installed above the feeding pipe, and a first steam delivery pipe is installed on the steam inlet, a second energy efficiency box is installed at one end of the first connecting pipe away from the first steam outlet, and a second steam outlet is installed on one side of the second energy efficiency box, a second steam delivery pipe is installed on the side of the second steam outlet away from the second energy efficiency box, and a heating box is installed at one end of the second steam delivery pipe away from the second steam outlet, a third steam outlet is installed on the side of the heating box away from the second steam delivery pipe, and a first electric heating pipe for heating steam is installed inside the heating box, and a compressor is installed on the side of the third steam outlet away from the heating box.
[0008] Furthermore, a first-level heating chamber is provided at the lower part of the first-level energy efficiency box, and a first guide plate is installed at the bottom of the first-level heating chamber, and a second electric heating tube is installed horizontally above the first guide plate.
[0009] Furthermore, a first-level condensation hood is installed above the heating chamber, and a first-level evaporation tube is installed above the first-level condensation hood, wherein one end of the first-level evaporation tube is connected to the first steam outlet, and the other end of the first-level evaporation tube is connected to the steam inlet, and a leakage hole is opened at the bottom of the first-level evaporation tube to connect with the first-level condensation hood.
[0010] Furthermore, a second discharge port is installed at a side of the bottom of the secondary energy efficiency box away from the first connecting pipe, and a drainage pipe is installed above the second discharge port. At the same time, a valve for controlling the switch of the drainage pipe is installed inside the drainage pipe.
[0011] Furthermore, a cooling chamber is arranged above the interior of the secondary energy efficiency box, and a condensation guide plate is installed at the bottom of the cooling chamber, and a plurality of ventilation valves are arranged on the condensation guide plate.
[0012] Furthermore, a secondary condensation hood is installed below the condensation guide plate, a third electric heating tube is installed below the secondary condensation hood, and a second guide plate is installed below the third electric heating tube.
[0013] The present application provides a fully automatic waste emulsion evaporation treatment device, which has the following beneficial effects: when in use, the waste emulsion can be completely separated by two evaporation separations in the primary energy efficiency box and the secondary energy efficiency box, and the waste emulsion can be fully automatically evaporated after being poured into the interior of the device, saving time and labor, and the water vapor introduced in the primary energy efficiency box does not directly contact the waste emulsion to avoid the water vapor entraining too much emulsion, thereby improving the evaporation efficiency of the emulsion;
[0014] In the present application, water vapor enters the interior of the secondary energy efficiency box from the interior of the primary energy efficiency box through the first steam outlet from the first connecting pipe, and then the water vapor is heated again by the third electric heating tube to make the water vapor rise and condense the emulsion contained in the water vapor through the condensation action of the secondary condensation hood, and the emulsion drips onto the second guide plate and is discharged again through the second discharge port for collection, and then the water vapor from the secondary condensation hood passes through the vent valve in the condensation guide plate to the top of the condensation guide plate, and the water condensed in the water vapor is discharged from the drainage pipe along the condensation guide plate, while the uncondensed water vapor enters the heating box along the second steam outlet through the second steam delivery pipe, and is heated again for recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a fully automatic waste emulsion evaporation treatment device for this application;
[0016] Figure 2 This is a schematic diagram of the internal structure of a primary energy efficiency box of a fully automatic waste emulsion evaporation treatment device for this application;
[0017] Figure 3 This is a schematic diagram of the internal structure of a secondary energy efficiency box of a fully automatic waste emulsion evaporation treatment device for this application.
[0018] In the figure: 1. primary energy efficiency box; 101. heating chamber; 102. first guide plate; 103. second electric heating tube; 104. primary condensation hood; 105. primary evaporation tube; 2. first discharge port; 3. feed pipe; 4. first steam outlet; 5. steam inlet; 6. first connecting pipe; 7. first steam delivery pipe; 8. secondary energy efficiency box; 801. cooling chamber; 802. condensation guide plate; 803. secondary condensation hood; 804. third electric heating tube; 805. second guide plate; 806. ventilation valve; 9. second discharge port; 10. drainage pipe; 11. second steam outlet; 12. second steam delivery pipe; 13. heating box; 14. third steam outlet; 15. first electric heating tube; 16. compressor. DETAILED DESCRIPTION
[0019] See also Figure 1-Figure 3 The present application provides a technical solution: a fully automatic waste emulsion evaporation treatment device, comprising a primary energy efficiency box 1, a first discharge port 2 is installed at the bottom of one side of the primary energy efficiency box 1, and a feed pipe 3 is installed at the bottom of the other side of the primary energy efficiency box 1, a first steam outlet 4 is installed above the first discharge port 2, and a first connecting pipe 6 is installed on the side of the first steam outlet 4 away from the primary energy efficiency box 1, a steam inlet 5 is installed above the feed pipe 3, and a first steam delivery pipe 7 is installed on the steam inlet 5, and the first connecting pipe 6 is away from the first steam outlet 4. A secondary energy efficiency box 8 is installed at the end thereof, and a second steam outlet 11 is installed on one side of the secondary energy efficiency box 8, a second steam delivery pipeline 12 is installed on the side of the second steam outlet 11 away from the secondary energy efficiency box 8, and a heating box 13 is installed on the end of the second steam delivery pipeline 12 away from the second steam outlet 11, a third steam outlet 14 is installed on the side of the heating box 13 away from the second steam delivery pipeline 12, and a first electric heating tube 15 for heating steam is installed inside the heating box 13, and a compressor 16 is installed on the side of the third steam outlet 14 away from the heating box 13.
[0020] A primary heating chamber 101 is arranged at the lower part of the primary energy efficiency box 1 , and a first guide plate 102 is installed at the bottom of the primary heating chamber 101 , and a second electric heating tube 103 is installed horizontally above the first guide plate 102 .
[0021] A primary condensation hood 104 is installed above the heating chamber 101, and a primary evaporation tube 105 is installed above the primary condensation hood 104, wherein one end of the primary evaporation tube 105 is connected to the first steam outlet 4, and the other end of the primary evaporation tube 105 is connected to the steam inlet 5, and a leakage hole is opened at the bottom of the primary evaporation tube 105 to connect with the primary condensation hood 104.
[0022] A second discharge port 9 is installed at the bottom of the secondary energy efficiency box 8 on the side away from the first connecting pipe 6, and a drainage pipe 10 is installed above the second discharge port 9. At the same time, a valve for controlling the opening and closing of the drainage pipe 10 is installed inside the drainage pipe 10.
[0023] A cooling chamber 801 is arranged above the interior of the secondary energy efficiency box 8, and a condensation guide plate 802 is installed at the bottom of the cooling chamber 801. At the same time, a plurality of ventilation valves 806 are arranged on the condensation guide plate 802. The setting of the plurality of ventilation valves 806 can allow water vapor to rise from the secondary condensation hood 803 through the ventilation valves 806 to above the condensation guide plate 802, and can also prevent condensed water from dripping from the condensation guide plate 802. At the same time, the condensation guide plate 802 is arranged in an inclined shape, so that the condensed water can slide to the side along the inclined condensation guide plate 802.
[0024] A secondary condensation hood 803 is installed below the condensation guide plate 802 , and a third electric heating tube 804 is installed below the secondary condensation hood 803 , and a second guide plate 805 is installed below the third electric heating tube 804 .
[0025] In summary, when the fully automatic waste emulsion evaporation treatment device is used, the heating box 13 first uses the first electric heating tube 15 to heat the water vapor, which is then discharged through the third steam outlet 14 under the treatment of the compressor 16, and then enters the first energy efficiency box 1 from the steam inlet 5 through the first steam delivery pipeline 7;
[0026] Steam first enters the first evaporation tube 105 inside the first energy efficiency box 1. At the same time, the waste emulsion enters the first energy efficiency box 1 through the feed pipe 3. The waste emulsion first enters the heating chamber 101 inside the first energy efficiency box 1 and is heated by the second electric heating tube 103. The second electric heating tube 103 heats the water in the waste emulsion to form water vapor, which enters the first evaporation tube 105 through the first condensation cover 104. A part of the emulsion is discharged from the first discharge port 2 along the guidance of the first guide plate 102, and a part of the emulsion that follows the water vapor is condensed by the first condensation cover 104 and falls back onto the first guide plate 102 and is discharged from the first discharge port 2. A small part of the emulsion follows the water vapor and enters the first evaporation tube 105 and is mixed with the water vapor.
[0027] Then, the water vapor enters the interior of the secondary energy efficiency box 8 from the first energy efficiency box 1 through the first steam outlet 4 and the first connecting pipe 6, and then the water vapor is heated again by the third electric heating tube 804 to make the water vapor rise and condense the emulsion contained in the water vapor through the condensation effect of the secondary condensation hood 803, and the emulsion drips onto the second guide plate 805 and is discharged again through the second discharge port 9 for collection, and then the water vapor passes through the secondary condensation hood 803 through the vent valve 806 in the condensation guide plate 802 to the top of the condensation guide plate 802, and the water condensed in the water vapor is discharged from the drainage pipe 10 along the condensation guide plate 802, while the uncondensed water vapor enters the heating box 13 along the second steam outlet 11 through the second steam delivery pipe 12 and is heated again for recycling.
[0028] The embodiments of the present application are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present application to the disclosed forms. Many modifications and variations are apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present application, and to enable those of ordinary skill in the art to understand the present application and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A fully automatic waste emulsion evaporation treatment device, comprising a primary energy efficiency box (1), characterized in that: A first discharge port (2) is installed at the bottom of one side of the primary energy efficiency box (1), and a feed pipe (3) is installed at the bottom of the other side of the primary energy efficiency box (1); a first steam outlet (4) is installed above the first discharge port (2), and a first connecting pipe (6) is installed on the side of the first steam outlet (4) away from the primary energy efficiency box (1); a steam inlet (5) is installed above the feed pipe (3), and a first steam delivery pipe (7) is installed on the steam inlet (5); a second energy efficiency box (8) is installed at one end of the first connecting pipe (6) away from the first steam outlet (4), and the second energy efficiency box ( A second steam outlet (11) is installed on one side of the secondary energy efficiency box (8), a second steam delivery pipeline (12) is installed on the side of the second steam outlet (11) away from the secondary energy efficiency box (8), and a heating box (13) is installed on one end of the second steam delivery pipeline (12) away from the second steam outlet (11), a third steam outlet (14) is installed on the side of the heating box (13) away from the second steam delivery pipeline (12), and a first electric heating pipe (15) for heating steam is installed inside the heating box (13), and a compressor (16) is installed on the side of the third steam outlet (14) away from the heating box (13).
2. The fully automatic waste emulsion evaporation treatment device according to claim 1 is characterized in that: A primary heating chamber (101) is provided at the lower part of the primary energy efficiency box (1), a first guide plate (102) is installed at the bottom of the primary heating chamber (101), and a second electric heating tube (103) is installed horizontally above the first guide plate (102).
3. The fully automatic waste emulsion evaporation treatment device according to claim 2 is characterized in that: A primary condensation hood (104) is installed above the heating chamber (101), and a primary evaporation tube (105) is installed above the primary condensation hood (104), wherein one end of the primary evaporation tube (105) is connected to the first steam outlet (4), and the other end of the primary evaporation tube (105) is connected to the steam inlet (5), and a leakage hole is opened at the bottom of the primary evaporation tube (105) to communicate with the primary condensation hood (104).
4. The fully automatic waste emulsion evaporation treatment device according to claim 1 is characterized in that: A second discharge port (9) is installed at a side of the bottom of the secondary energy efficiency box (8) away from the first connecting pipe (6), and a drainage pipe (10) is installed above the second discharge port (9), and a valve for controlling the opening and closing of the drainage pipe (10) is installed inside the drainage pipe (10).
5. The fully automatic waste emulsion evaporation treatment device according to claim 1 is characterized in that: A cooling chamber (801) is arranged above the interior of the secondary energy efficiency box (8), and a condensation guide plate (802) is installed at the bottom of the cooling chamber (801), and a plurality of ventilation valves (806) are arranged on the condensation guide plate (802).
6. The fully automatic waste emulsion evaporation treatment device according to claim 5, characterized in that: A secondary condensation hood (803) is installed below the condensation guide plate (802), and a third electric heating tube (804) is installed below the secondary condensation hood (803), and a second guide plate (805) is installed below the third electric heating tube (804).